Tadiran Telecom ANL-100 User manual

Brand
Tadiran Telecom
Model
ANL-100
Category
Split-system air conditioners
Type
User manual
Service Manual
And
Spare Parts List
And
MODELS
ANL/AVL-100 AVL-120 AVL-140
AVR-100 AVR-120 AVR-140
50 Hz
Contents
1. SKY LINE INTRODUCTION and GENERAL DESCRIPTION ……………………. 03
2. TECHNICAL DATA TABLES ………………………………………………………….. 05
3. CAPACITY and PRESSURE CHARTS ……………………………………................... 08
4. REFRIGERATION CYCLE DIAGRAMS ……………………………………………... 15
5. AIR FLOW CURVES ……………………………………………………………………. 19
6. ELECTRICAL WIRING DIAGRAMS …………………………………………………. 23
7. INSTALLATION INSTRUCTIONS ………………………………………………........ 25
8. TROUBLESHOOTING GUIDE ………………………………………………………… 36
9. SPARE PARTS LIST ……………………………………………………………………. 44
SKY
- 3 -
INTRODUCTION
This Service Manual provides comprehensive technical documentation for SKY split air
conditioners, models ANL-100, AVL-100 and AVL-120.
This information contained in the manual is useful for application engineers, architects, designers
and various level service and installation personnel.
The manual also contains information about the optional features offered by the SKY series, as
well as helpful information for service personnel on split air-conditioners, electrical wiring
diagrams, refrigeration cycle diagrams and cooling & heating capacity curves for the various
models.
Product specifications are subject to change without notice.
1. GENERAL DESCRIPTION
1.1 Product Options
Line: SKY
Characteristics: Mini-Central
Category: 50Hz, 3 Phase Models
Options
Model
H C
ANL 100
Ù§ Ù§
AVL 100
AVL 120
AVL 140
Ù§ Ù§
AVR 100
AVR 120
AVR 140
Ù§ Ù§
H - Heating and cooling by heat pump.
C - Cooling only (No a heat pump).
SKY
- 4 -
1.2 Nameplate Information
Technical information for a specific unit appears on the unit nameplate, which is attached to the
indoor and/or the outdoor units.
See Figure 1-1: Typical Technical Data Nameplate.
The Nameplate includes the following information:
MODEL Air-conditioner model name
CLIMATE CLASS
Type of climate for which the unit was designed, classified by:
Class A – Standard. Class B – Desert conditions (<52º).
VOLT/PHASE/Hz A/C power supply, for example: 380/3/50 = 380V/3 Phase/50 Hz.
COS φ
Power factor for the unit.
FUSE Required fuse size, Amp.
CAPACITORS μF
All capacitor values according to the following sequence:
Compressor capacitor, Outdoor Motor capacitor, Indoor Motor capacitor
REFRIGERANT R-22 Quantity of refrigerant charge, Gr.
COMPRESSOR Type and catalog number of compressor.
CAPACITY BTU/H Cooling and heating capacity in BTU/Hr. according to ISO 5151 standard.
CAPACITY W Cooling and heating capacity in Watts according to ISO 5151 standard.
INPUT POWER Power consumption in cooling and heating modes, watts.
AMPER Current consumption in cooling and heating modes, Amp.
SERIAL NO. Unit serial number. If blank – serial number is printed on Bar Code label.
Fig. 1-1: Typical Technical Data Nameplate (Sample).
SKY
- 5 -
2.1 Technical data table – Models ANL-100, AVL-100
ANL-100 AVL-100
Model 50Hz
R22 R407C R22 R407C
Btu/h 96700 95000 96700 95000
Kcal/h 24409 23940 24409 23940
Cooling capacity
Watt 28341 27842 28341 27842
Btu/h 97300 95540 97300 95540
Kcal/h 24560 24076 24560 24076
Heating capacity
Watt 28517 28000 28517 28000
Power Consumption cooling Watt 11500 11300 11500 11300
Power Consumption Heating Watt 11000 11100 11000 11100
Operating Current cooling Amp 19.3 19.1 19.3 19.1
Operating Current Heating Amp 18.5 18.6 18.5 18.6
E.E.R-Energy Efficiency Ratio Cool 8.4 8.4 8.4 8.4
C.O.P-Coefficient Of Performance Heat 2.6 2.52 2.6 2.52
Moisture Removal Lit/h 11.7 11.7 11.7 11.7
Power Supply Volt/Hz/ph 380/415V, 50Hz, 3ph 380/415V, 50Hz, 3ph
Condensate Lines - Drain Ф - mm (in) 28.5 (1 1/8") 28.5 (1 1/8")
Liquid/Gas Lines Ф - inch 1/2" ; 7/8" (insulated) 1/2" ; 7/8" (insulated)
Maximum Piping Length m. 30 30
Maximum Height Difference m. 12 12
Time Delay Fuse Amp. 3x32 3x32
Control Mode I.R. Remote Control / Auto I.R. Remote Control / Auto
Temperature Control Microcomputer Microcomputer
A/C Options: C/H HDE option is under development C/H HDE option is under development
Indoor Unit 50Hz ANL-100 AVL-100
Front Panel Color RAL 7032 RAL 7032
Air Filter 1 Removable/Washable 1 Removable/Washable
Air Direction Control Air Ducts Air Ducts
Dimensions (LxDxH) mm 1300x580x800 1500x480x700
m
3
/h 4760/3400/2890 5440/4420/2890
Air Flow (Turbo/High/Low)
cfm 2800/2000/1700 3200/2600/1700
Noise Level (Turbo/High/Low) dba 37/33/30 36/32/30
Net Static Pressure mm H
2
O 20 10
Net Weight Kg. 120 117
Indoor Fan Motor: HP 0.75 2x0.5
Speed (Turbo/High/Low) R.P.M 900/820/750 900/800/700
Full Load Amperage Amp. 4.6 2x2.6
Motor Capacitor µF/Volt 15/400 2x8/400
Blower Wheel Type Centrifugal Centrifugal
Outdoor Unit 50Hz ANL-100 AVL-100
Casing Color RAL 7030 RAL 7030
Dimensions (LxDxH) mm 1700x830x1000 1700x830x1000
m
3
/h 16150/7990 16150/7990
Air flow (High/Low)
cfm 9500/4700 9500/4700
Noise Level (High/Low) dba 75/63 75/63
Net Weight Kg. 250 250
Fittings Type Flare Flare
MT125 MT125
Compressor Thermal Protection Internal
Overload Overload
Full Load Amperage Amp. 3x17 3x17
Locked Rotor Amperage Amp. 3x105 3x105
Capillary Expansion valve Expansion valve
R22 gr. 8100 8100
Refrigerant Charge
R407C gr. 7500 7500
R22 "Bristol" Zerol 150T Zerol 150T
Oil for Compressor
R407C "Bristol" Hatcol 22A Hatcol 22A
Outdoor Fan Motor KW 2x0.66 2x0.66
Speed R.P.M 900 900
Motor Full Load Amperage Amp. 3x1.7 3x1.7
SKY
- 6 -
2.2 Technical data table – Models AVL-120, AVL-140
AVL-120 AVL-140
Model 50Hz
R22 R407C R22 R407C
Btu/h 120300 118000 144000 141000
Kcal/h 30366 29736
Cooling capacity
Watt 35258 34583 42204 41324
Btu/h 121500 117700 145400 141600
Kcal/h 30669 29660
Heating capacity
Watt 35610 34500 42614 41500
Power Consumption cooling Watt 14000 13100 17000 16700
Power Consumption Heating Watt 13300 13000 16100 15800
Operating Current cooling Amp 23.5 23.2 28.6 28.0
Operating Current Heating Amp 22.3 21.8 27.1 26.5
E.E.R-Energy Efficiency Ratio Cool 8.6 8.55 8.47 8.44
C.O.P-Coefficient Of Performance Heat 2.67 2.65 2.64 2.62
Moisture Removal Lit/h 14.6 14.6 16 16
Power Supply Volt/Hz/ph 380/415V, 50Hz, 3ph 380/415V, 50Hz, 3ph
Condensate Lines - Drain Ф - mm (in) 28.5 (1 1/8") 28.5 (1 1/8")
Liquid/Gas Lines Ф - inch 1/2" ; 7/8" (insulated) 1/2" ; 7/8" (insulated)
Maximum Piping Length m. 30 30
Maximum Height Difference m. 12 12
Time Delay Fuse Amp. 3x40 3x40
Control Mode I.R. Remote Control / Auto I.R. Remote Control / Auto
Temperature Control Microcomputer Microcomputer
A/C Options: C/H HDE option is under development C/H HDE option is under development
Indoor Unit 50Hz AVL-120 AVL-140
Front Panel Color RAL 7032 RAL 7032
Air Filter 1 Removable/Washable 1 Removable/Washable
Air Direction Control Air Ducts Air Ducts
Dimensions (LxDxH) mm 1600x550x800 1600x800x660
m
3
/h 6800/5730/5100 8160/6800/5730
Air Flow (Turbo/High/Low)
cfm 4000/3400/3000 4800/4000/3400
Noise Level (Turbo/High/Low) dba 38/34/31 43/38/34
Net Static Pressure mm H
2
O 17 18
Net Weight Kg. 136 143
Indoor Fan Motor: HP 2x0.75 2x0.75
Speed (Turbo/High/Low) R.P.M 900/820/750 900/820/750
Full Load Amperage Amp. 2x4.6 2x4.6
Motor Capacitor µF/Volt 2x15/400 2x15/400
Blower Wheel Type Centrifugal Centrifugal
Outdoor Unit 50Hz AVL-120 AVL-140
Casing Color RAL 7030 RAL 7030
Dimensions (LxDxH) mm 1700x830x1000 1700x830x1000
m
3
/h 16150/7990 16150/7990
Air flow (High/Low)
cfm 9500/4700 9500/4700
Noise Level (High/Low) dba 75/63 75/63
Net Weight Kg. 283 305
Fittings Type Flare Soldering
MT160 MT160
Compressor Thermal Protection Internal
Overload Overload
Full Load Amperage Amp. 3x22 3x22
Locked Rotor Amperage Amp. 3x130 3x130
Capillary Expansion valve Expansion valve
R22 gr. 10000 12000
Refrigerant Charge
R407C gr. 9300 11150
R22 "Bristol" Zerol 150T Zerol 150T
Oil for Compressor
R407C "Bristol" Hatcol 22A Hatcol 22A
Outdoor Fan Motor KW 2x0.66 2x0.66
Speed R.P.M 900 900
Motor Full Load Amperage Amp. 3x1.7 3x1.7
SKY
- 7 -
2.3 Technical data table – Models AVR-100, AVR-120, AVR-140
AVR-100 AVR-120 AVR-140
Model 50Hz
R22 R407C R22 R407C R22 R407C
Btu/h 96700 95000 120300 118000 144000 141000
Kcal/h 24409 23940 30366 29736
Cooling capacity
Watt 28341 27842 35258 34583 42204 41324
Btu/h 97300 95540 121500 117700 145400 141600
Kcal/h 24560 24076 30669 29660
Heating capacity
Watt 28517 28000 35610 34500 42614 41500
Power Consumption cooling Watt 11500 11300 14000 13100 17000 16700
Power Consumption Heating Watt 11000 11100 13300 13000 16100 15800
Operating Current cooling Amp 19.3 19.1 23.5 23.2 28.6 28.0
Operating Current Heating Amp 18.5 18.6 22.3 21.8 27.1 26.5
E.E.R-Energy Efficiency Ratio Cool 8.4 8.4 8.6 8.55 8.47 8.44
C.O.P-Coefficient Of Performance Heat 2.6 2.52 2.67 2.65 2.64 2.62
Moisture Removal Lit/h 11.7 11.7 14.6 14.6 16 16
Power Supply Volt/Hz/ph 380/415V, 50Hz, 3ph 380/415V, 50Hz, 3ph 380/415V, 50Hz, 3ph
Condensate Lines - Drain Ф - mm (in) 28.5 (1 1/8") 28.5 (1 1/8") 28.5 (1 1/8")
Dimensions (LxDxH) mm 1700x1500x1150 1700x1500x1150 1700x1500x1250
Net Weight Kg. 410 460 505
Color RAL 7032 RAL 7032 RAL 7032
Time Delay Fuse Amp. 3x32 3x40 3x40
Control Mode I.R. Remote Control / Auto I.R. Remote Control / Auto I.R. Remote Control / Auto
Temperature Control Microcomputer Microcomputer Microcomputer
A/C Options: C/H HDE option is under development C/H HDE option is under development C/H HDE option is under development
Evaporator Side
Air Filter 1 Removable/Washable 1 Removable/Washable 1 Removable/Washable
Air Direction Control Air Ducts Air Ducts Air Ducts
m
3
/h 5440/4420/2890 6800/5730/5100 8160/6800/5730
Air Flow (Turbo/High/Low)
cfm 3200/2600/1700 4000/3400/3000 4800/4000/3400
Noise Level (Turbo/High/Low) dba 36/32/30 38/34/31 43/38/34
Net Static Pressure mm H
2
O 10 17 18
Fan Motor: HP 2x0.5 2x0.75 2x0.75
Speed (Turbo/High/Low) R.P.M 900/800/700 900/820/750 900/820/750
Full Load Amperage Amp. 2x2.6 2x4.6 2x4.6
Motor Capacitor µF/Volt 2x8/400 2x15/400 2x15/400
Blower Wheel Type Centrifugal Centrifugal Centrifugal
Condenser Side
m
3
/h 16150/7990 16150/7990 16150/7990
Air flow (High/Low)
cfm 9500/4700 9500/4700 9500/4700
Noise Level (High/Low) dba 75/63 75/63 75/63
MT125 MT160 MT160
Compressor Thermal Protection Internal
Overload Overload Overload
Full Load Amperage Amp. 3x17 3x22 3x22
Locked Rotor Amperage Amp. 3x105 3x130 3x130
Capillary Expansion valve Expansion valve Expansion valve
R22 gr. 8100 10000 12000
Refrigerant Charge
R407C gr. 7500 9300 11150
R22 "Bristol" Zerol 150T Zerol 150T Zerol 150T
Oil for Compressor
R407C "Bristol" Hatcol 22A Hatcol 22A Hatcol 22A
Outdoor Fan Motor KW 2x0.66 2x0.66 2x0.66
Speed R.P.M 900/700 900/700 900/700
Motor Full Load Amperage Amp. 3x1.7 3x1.7 3x1.7
SKY
- 8 -
3. CAPACITY and PRESSURE CHARTS
3.1 Using Cooling and Heating Capacity Curves
The Cooling and Heating Characteristics curves are mainly intended for use by air conditioning
engineers as an aid in designing systems and in determining the capacity and number of units
required at a given site.
The air conditioner capacities were determined in accordance with ISO 5151 standard operating
conditions:
Design parameters for a given site are often different than the standard conditions. Therefore, the
design engineer should use the capacity charts which follow to calculate the capacity of the air
conditioners under the intended working conditions, in order to optimize the selection of air
conditioner units for use at a particular site.
SKY
- 9 -
3.2 Cooling and Heating Capacity Curves ANL-AVL-AVR 100
OUTDOOR R.H = 40%
INDOOR R.H = 47%
INDOOR TEMP = 27ºC
MAX.AIR SPEED: TURBO
OUTDOOR R.H. = 77%
INDOOR TEMP = 20 ºC
AIR SPEED: TURBO
*COOLING CAPACITY
25.5
26
26.5
27
27.5
28
28.5
29
29.5
30
24 28 32 35 40 44
OUTDOOR TEMP [
o
C]
CAPACITY [KW]
**HEATING CAPACITY
0
5
10
15
20
25
30
35
40
-15 -10 -5 0 5 7 10 15
OUTDOOR TEMP [
o
C]
CAPACITY [KW]
**
*
SKY
- 10 -
3.3 Cooling and Heating Capacity Curves AVL-AVR 120
OUTDOOR R.H = 40%
INDOOR R.H = 47%
INDOOR TEMP = 27ºC
MAX.AIR SPEED: TURBO
OUTDOOR R.H. = 77%
INDOOR TEMP = 20 ºC
AIR SPEED: TURBO
*COOLING CAPACITY
33
34
35
36
37
38
39
24 28 32 35 40 44
OUTDOOR TEMP [
o
C]
CAPACITY [KW]
**HEATING CAPACITY
0
5
10
15
20
25
30
35
40
45
50
-15 -10 -5 0 5 7 10 15
OUTDOOR TEMP [
o
C]
CAPACITY [KW]
**
*
SKY
- 11 -
COOLING CAPACITY
39
40
41
42
43
44
45
46
24 28 32 35 40 44
OUTDOOR TEMP
o
C
CAPACITY KW
HEATING CAPACITY
0
10
20
30
40
50
60
-15 -10 -5 0 5 7 10
OUTDOOR TEMP
o
C
CAPACITY KW
3.4 Cooling and Heating Capacity Curves AVL-AVR 140
OUTDOOR R.H = 40%
INDOOR R.H = 47%
INDOOR TEMP = 27ºC
MAX.AIR SPEED: TURBO
OUTDOOR R.H. = 77%
INDOOR TEMP = 20 ºC
AIR SPEED: TURBO
**
*
SKY
- 12 -
3.5 System Performance (Pressure) Charts ANL-AVL-AVR 100
OUTDOOR R.H. = 77%
INDOOR TEMP = 20 ºC
AIR SPEED: TURBO
OUTDOOR R.H = 40%
INDOOR R.H = 47%
INDOOR TEMP = 27ºC
MAX.AIR SPEED: TURBO
**HEATING DISCHARGE PRESSURE
0
50
100
150
200
250
300
-10 -5 0 5 7 10 15
OUTDOOR TEMP. [
o
C]
PRESSURE [PSI
]
*COOLING SUCTION PRESSURE
60
62
64
66
68
70
72
74
76
24 28 32 35 40 44
OUTDOOR TEMP [
o
C]
PRESSURE [PSI]
*COOLING DISCHARGE PRESSURE
100
150
200
250
300
350
24 28 32 35 40 44
OUTDOOR TEMP [
o
C]
PRESSURE [PSI]
**HEATING SUCTION PRESSURE
0
10
20
30
40
50
60
70
-10-50571015
OUTDOOR TEMP. [
o
C]
PRESSURE [PSI
]
**HEATING INDOOR AIR dT
0
5
10
15
20
25
-10 -5 0 5 7 10 15
OUTDOOR TEMP. [ºC]
*COOLING INDOOR AIR dT
11
11.2
11.4
11.6
11.8
12
12.2
12.4
12.6
24 28 32 35 40 44
OUTDOOR TEMP. [ºC]
dT [ºC]
dT [ºC]
**
*
SKY
- 13 -
3.6 System Performance (Pressure) Charts AVL-AVR 120
OUTDOOR R.H = 40%
INDOOR R.H = 47%
INDOOR TEMP = 27ºC
MAX.AIR SPEED: TURBO
OUTDOOR R.H. = 77%
INDOOR TEMP = 20 ºC
AIR SPEED: TURBO
**HEATING SUCTION PRESSURE
0
10
20
30
40
50
60
70
-10 -5 0 5 7 10 15
OUTDOOR TEMP. [
o
C]
PRESSURE [PSI
]
**HEATING DISCHARGE PRESSURE
0
50
100
150
200
250
300
-10 -5 0 5 7 10 15
OUTDOOR TEMP. [
o
C]
PRESSURE [PSI
]
**HEATING INDOOR AIR dT
0
5
10
15
20
25
-10 -5 0 5 7 10 15
OUTDOOR TEMP. [
o
C]
dT [
o
C]
*COOLING SUCTION PRESSURE
60
62
64
66
68
70
72
74
76
24 28 32 35 40 44
OUTDOOR TEMP [
o
C]
PRESSURE [PSI
]
*COOLING INDOOR AIR dT
11
11.2
11.4
11.6
11.8
12
12.2
12.4
12.6
24 28 32 35 40 44
OUTDOOR TEMP [
o
C]
dT[
o
C]
*COOLING DISCHARGE PRESSURE
100
150
200
250
300
350
24 28 32 35 40 44
OUTDOOR TEMP [
o
C]
PRESSURE [PSI
]
**
*
SKY
- 14 -
3.7 System Performance (Pressure) Charts AVL-AVR 140
OUTDOOR R.H = 40%
INDOOR R.H = 47%
INDOOR TEMP = 27ºC
MAX.AIR SPEED: TURBO
OUTDOOR R.H. = 77%
INDOOR TEMP = 20 ºC
AIR SPEED: TURBO
**HEATING SUCTION PRESSURE
0
10
20
30
40
50
60
70
-10 -5 0 5 7 10 15
OUTDOOR TEMP. [
o
C]
PRESSURE [PSI
]
**HEATING DISCHARGE PRESSURE
0
50
100
150
200
250
300
-10 -5 0 5 7 10 15
OUTDOOR TEMP. [
o
C]
PRESSURE [PSI
]
**HEATING INDOOR AIR dT
0
5
10
15
20
25
-10 -5 0 5 7 10 15
OUTDOOR TEMP. [
o
C]
dT [
o
C]
*COOLING SUCTION PRESSURE
60
62
64
66
68
70
72
74
76
24 28 32 35 40 44
OUTDOOR TEMP [
o
C]
PRESSURE [PSI
]
*COOLING INDOOR AIR dT
11
11.2
11.4
11.6
11.8
12
12.2
12.4
12.6
24 28 32 35 40 44
OUTDOOR TEMP [
o
C]
dT[
o
C]
*COOLING DISCHARGE PRESSURE
100
150
200
250
300
350
24 28 32 35 40 44
OUTDOOR TEMP [
o
C]
PRESSURE [PSI
]
**
*
SKY
- 15 -
4.1 Refrigeration Cycle ANL-100
SKY
- 16 -
4.2 Refrigeration Cycle AVL-100
SKY
- 17 -
4.3 Refrigeration Cycle AVL-120
SKY
- 18 -
4.4 Refrigeration Cycle AVL-140
SKY
- 19 -
5.1 Air flow Curves ANL-100
Air Flow ANL-100
0
5
10
15
20
25
30
35
40
45
0 1000 2000 3000 4000 5000 6000
Q [m
3
/h]
P [mmH
2
O]
TURBO
HIGH
Low
SKY
- 20 -
5.2 Air flow Curves AVL-100
Air Flow AVL-100
0
5
10
15
20
25
30
35
0 1000 2000 3000 4000 5000 6000
Q [m
3
/h]
P [mm H
2
O]
TURBO
HIGH
Low
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Tadiran Telecom ANL-100 User manual

Brand
Tadiran Telecom
Model
ANL-100
Category
Split-system air conditioners
Type
User manual
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