All-Power APGG4000 Owner's manual

Category
Power generators
Type
Owner's manual

All-Power APGG4000 is intended to be a source of power for various tools and appliances in situations when there is no access to the electrical grid. With its 4000W of power, it can provide enough electricity to run multiple devices simultaneously, making it suitable for camping, tailgating, or as a backup power source during power outages. It features a reliable recoil start and is powered by a 4-gallon fuel tank, allowing for extended periods of operation.

All-Power APGG4000 is intended to be a source of power for various tools and appliances in situations when there is no access to the electrical grid. With its 4000W of power, it can provide enough electricity to run multiple devices simultaneously, making it suitable for camping, tailgating, or as a backup power source during power outages. It features a reliable recoil start and is powered by a 4-gallon fuel tank, allowing for extended periods of operation.

4000W Generator
Topic Page
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Battery 15
Assembly 16
Spark Plug Service 22
Operation 17
Inspection, Cleaning, Maintenance and Storage 23
Installation 29
Compliance 31
Speci fications 32
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WARNING! READ AND UNDERSTAND ALL SAFETY PRECAUTIONS
IN THIS MANUAL BEFORE OPERATING. FAILURE TO COMPLY WITH
INSTRUCTIONS IN THIS MANUAL COULD RESULT IN PERSONAL
INJURY, PROPERTY DAMAGE, AND/ OR VOIDING OF YOUR
WARRANTY. ALL-POWER WILL NOT BE LIABLE FOR ANY DAMAGE
BECAUSEOFFAILURETOFOLLOWTHESEINSTRUCTIONS.
2
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4000W Generator
5
Owners Manual
Safety Guidelines - Definitions
This manual contains important information that you need to know and
understand in order to protect YOUR SAFETY and to PREVENT
EQUIPMENT PROBLEMS.Thefollowingsymbolshelpyourecognizethis
information. Please read the manual and pay attention to these sections.
Save These Important Safety Instructions!
Readandunderstandallofthesesafetyinstructions.Be
sure to retain them for future use.
WARNING! WARNINGS INDICATE A CERTAINTY OR STRONG
POSSIBILITYOFPERSONALINJURYORDEATHIF
INSTRUCTIONS ARE NOT FOLLOWED.
CAUTION: CAUTIONS INDICATE A POSSIBILITY OF
EQUIPMENT DAMAGE IF INSTRUCTIONS ARE NOT
FOLLOWED.
NOTE: NOTES GIVE HELPFUL INFORMATION
WARNING! IMPROPER OPERATION OR MAINTENANCE
OFTHISPRODUCTCOULDRESULTINSERIOUSINJURY
AND PROPERTY DAMAGE. READ AND UNDERSTAND ALL
WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING
THIS EQUIPMENT. WHEN USING AIR TOOLS, BASIC SAFETY
PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE
THERISKOFPERSONALINJURY.
6
4000W Generator
WARNING! THE EXHAUST CONTAINS POISONOUS CARBON MONOXIDE
GAS THAT CAN CAUSE LOSS OF CONSCIOUSNESS AND MAY LEAD TO
DEATH.
Gasoline and Oil
This product requires oil and fuel. Attempting to start the engine without oil will ruin
the engine and void the warranty. Work in well ventilated area. Keep cigarettes,
flames or sparks away from the work area or where gasoline is stored.
WARNING! GASOLINE IS EXTREMELY FLAMMABLE AND IS EXPLOSIVE
UNDER CERTAIN CONDITIONS. KEEP OUT OF REACH OF CHILDREN.
Gasolinefuelandfumesare flammableandpotentially explosive.Useproperfuelstorageand
handling procedures. Always have multiple ABC class fire extinguishers nearby.
General Precautions
WARNING!FAILURETOFOLLOWTHESEINSTRUCTIONS CANRESULTIN
SEVERE INJURY OR DEATH.
CAUTION: FAILURE TO FOLLOW THESE INSTRUCTIONS CAN ALSO
RESULT IN DAMAGE TO THE TOOL AND/OR THE ITEM YOU ARE WORKING
ON.
DANGER
CARBON MONOXIDE
Using a generator indoors WILL KILL YOU IN MINUTES.
Generator exhaust contains high levels of carbon monoxide (CO), a poisonous gas you cannot
see or smell. If you can smell the generator exhaust, you are breathing CO. But even If you
cannot smell the exhaust, you could be breathing CO.
· NEVER use a generator inside homes, garages, crawlspaces, or other partly enclosed areas.
Deadly levels of carbon monoxide can build up in these areas. Using a fan or opening windows
and doors does NOT supply enough fresh air.
· ONLY use a generator outdoors and far away from open windows, doors, and vents. These
openings can pull in generator exhaust.
Even when you use a generator correctly, CO may leak into the home. ALWAYS use a battery-
powered or battery-backup CO alarm in the home.
If you start to feel sick, dizzy, or weak after the generator has been running, move to fresh air
RIGHT AWAY. See a doctor. You could have carbon monoxide poisoning.
K
eep the generator and surrounding area clean at all times.
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8
4000W Generator
General Precautions (cont’d)
Work Area
• Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents.
• Do not operate power tools in explosive atmospheres, such as in the presence of flammable
liquids, gases, or dust. Generators create sparks which may ignite the dust or fumes.
Keepbystanders,children,andvisitorsawaywhileoperating a generator.Providebarriersor
shields as needed.
Electrical Safety
Grounded tools must be plugged into an outlet properly installed and
grounded in accordance with all codes and ordinances. N e v e r r e m o v e t h e
grounding prong or modify the plug in any way. Do not use any adapter
plugs.
• Grounding provides a low-resistance path to carry electricity away from the
user in the event of an electrical malfunction.
Doubleinsulatedtoolsareequippedwith a polarizedplugwhereonebladeiswiderthanthe
other. This plug fits in a polarized outlet only one way. If the plug does not fit fully in the outlet,
reverse the plug. If it still does not fit, contact a qualified electrician to install a polarized outlet.
Do not change the plug in any way. Double insulation eliminates the need for the three-wire
grounded power cord and grounded power supply system.
• Avoid body contact with grounded surfaces such as pipes, radiators, ranges, and refrigerators.
There is an increased risk of electric shock if your body is grounded.
• Do not expose generator to rain or wet conditions. Water entering a generator will increase the
risk of electric shock.
Donotabusethepowercord.Keeppowercordsawayfromheat,oil,sharpedges,ormoving
parts. Replace damaged power cords immediately. Damaged power cords increase the risk of
electric shock.
• When operating a power tool outside, use an outdoor extension cord marked “W-A” or “W”.
These extension cords are rated for outdoor use, and reduce the risk of electric shock.
9
Owner’s Manual
General Precautions (cont’d)
Electrical Safety (contd)
• All connections and conduits from the generator to the load must only be installed by trained and
licensed electricians, and in compliance with all relevant local, state, and federal electrical
codes and standards, and other regulations where applicable.
• The generator must be earth-grounded for fixed installations in accordance with all relevant
electricalcodesandstandardsbeforeoperation.
Donotattempttoconnectordisconnectloadconnectionswhilestandinginwater,oronwetor
soggy ground.
Donottouchelectricallyenergizedpartsofthegeneratorandinterconnectingcablesor
conductorswithanypartofthebody,orwithanynon-insulatedconductiveobject.
Connectthegeneratoronlyto a loadorelectricalsystem(120volt)thatiscompatiblewiththe
electrical characteristics and rated capacities of the generator.
• Before servicing equipment powered by the generator, disconnect the equipment from its power
input.
Keepallelectricalequipmentcleananddry.Replaceanywiringwheretheinsulationiscracked,
cut abraded or otherwise degraded. Replace terminals that are worn, discolored, or corroded.
Keep terminals clean and tight.
• Insulate all connections and disconnected wires.
Guardagainstelectricshock.Preventbodycontactwithgroundedsurfacessuchaspipes,
radiators, ranges, and refrigerator enclosures.
Personal Safety
Stayalert.Watchwhatyouaredoing,andusecommonsensewhenoperating a generator.Do
notusegeneratorwhiletiredorundertheinfluenceofdrugs,alcohol,ormedication. A moment
of inattention while operating generators may result in serious personal injury.
Dressproperly.Donotwearlooseclothingorjewelry.Containlonghair.Keepyourhair,clothing,
andglovesawayfrommovingparts.Looseclothes,jewelry,orlonghaircanbecaughtin
moving parts.
4000W Generator
General Precautions (cont’d)
Personal Safety (contd)
• Avoid accidental starting. Make sure the power switch is in its “OFF” position, and disconnect
the spark plug wire when not in use.
• Remove adjusting keys or wrenches before turning the generator on. A wrench or a key that is
left attached to a rotating part of the generator may result in personal injury.
• Do not overreach. Keep proper footing and balance at all times.
• Use safety equipment. Always wear eye protection. Wear ANSI approved safety impact eye
goggles. Dust mask, non-skid safety shoes, hard hat, or hearing protection must be used for
appropriate conditions.
• Do not force the generator. Use the correct generator for your application. The correct generator
will do the job better and safer at the rate for which it is designed.
• Do not use the generator if the power switch does not turn it on or off. Any generator that cannot
be controlled with the power switch is dangerous and must be replaced.
Generator Use and Care
Make sure the power switch is in its “OFF” position and disconnect the spark plug wire before
making any adjustment, changing accessories, or storing the generator. Such preventive safety
measures reduce the risk of starting the generator accidentally.
Storeidlegeneratorsoutofreachofchildrenandotheruntrainedpersons.Generatorsare
dangerous in the hands of untrained users.
Maintain generators with care. Do not use damaged generator. Tag damaged generators “Do not
use” until repaired.
Check for misalignment or binding of moving parts, breakage of parts, and any other condition that
may affect the generator’s operation. If damaged, have the generator serviced before using. Many
accidents are caused by poorly maintained generators.
Use only accessories that are recommended by the manufacturer for your model. Accessories that
may be suitable for one generator may become hazardous when used on another generator.
10
Owner’s Manual
General Precautions (cont’d)
Servicing
Maintain labels and name plates on the generator and engine. These carry important information.
If unreadable or missing, contact our service center toll free at 888-896-6881 immediately for a
replacement.
Generator service must be performed only qualified repair personnel. Service or maintenance
performed by unqualified personnel could result in a risk of injury.
Whenservicing a generator,useonlyidenticalreplacementparts.Followallappropriate
instructions in this manual. Use of unauthorized parts or failure to follow maintenance instructions
may create a risk of electric shock or injury.
Heart Pacemakers
WARNING!PEOPLEWITHPACEMAKERSSHOULDCONSULTTHEIR
PHYSICIAN(S) BEFORE USING THIS PRODUCT. ELECTROMAGNETIC
FIELDS IN CLOSE PROXIMITY TO A HEART PACEMAKER COULD CAUSE
INTERFERENCE TO OR FAILURE OF THE PACEMAKER.
Installation
• Ensure installation meets all applicable safety, and local and national electrical codes. Have
installation performed by a qualified, licensed electrician and building contractor.
• All electrical work, including the earth-ground connection, should be completed by a licensed
electrician.
Anyseparatefuelstorageorgeneratorsupplyfacilitymustbebuiltorinstalledinfullcompliance
withallrelevantlocal,state,andfederalregulations.
11
12
4000W Generator
General Precautions (cont’d)
Installation (cont’d)
• If the generator is installed outdoors, it must be weatherproofed and should be soundproofed. It
should not be run outdoors without protection to the generator and wiring conduit.
• The generator weighs 100 lbs (approx). Two or more people should assist when moving or lifting
this product. Never lift the generator using the engine or alternator lifting lugs. Connect lifting
equipment to the frame of the generator
• Before lifting the generator, ensure the lift rigging and supporting structure are in good
condition, and are rated to lift such a load.
• Keep all personnel away from the suspended generator during relocating.
• The supporting floor/ground surface should be level and strong enough to safely hold the weight
ofthegenerator.Ifthe floor/groundedsurfaceisnotlevel,strongcrossmembersshouldbe
placed under the full length of the generator frame at its low side.
• For trailer installation, the generator should be mounted on the center point of the trailer, over
thewheels.Thetrailermustbecapableofsupportingtheweightofthegeneratorandall
contents (tools, etc.)
• Install sound-and weather-proofing only when it is not raining or snowing to avoid trapping
moisture within the generator’s area.
Mechanical
• Always make sure the power switch is in its “OFF” position. Disconnect the spark plug wire, and
allow the engine to completely cool before carrying out maintenance.
• Check for damaged parts. Before using the generator, any part that appears damaged should
be carefully checked to determine that it will operate properly and perform its intended function.
Check for alignment and binding of moving parts, any broken parts or mounting fixtures, and any
other condition that may affect proper operation technician.
Thegeneratorisdesignedwithguardsforprotectionfrommovingparts.Inanycase,caremust
still be taken to protect personnel and equipment from other mechanical hazards when working
around the generator.
Owner’s Manual
General Precautions (cont’d)
Mechanical (cont’d)
• Do not operate the generator with safety guards removed. While the generator is running, do not
attempttoreacharoundthesafetyguardformaintenanceoranyotherreason.
Keephands,arms,longhair,looseclothing,andjewelryawayfrommovingparts.Beawarethat
when engine parts are moving fast they cannot be seen clearly.
Keepaccessdoorsonenclosuresclosedandlockedwhenaccessisnotrequired.
• When working on or around the generator always wear protective clothing including ANSI
approvedsafetygloves,safetyeyegoggles,andsafetyhat.
Donotalteroradjustanypartofthegeneratorthatisassembledandsuppliedbythe
manufacturer.
• Always follow and complete scheduled engine and generator maintenance.
Chemicals
Avoidcontactwithhotfuel,oil, exhaustfumes,andhotsolidsurfaces.
• Avoid body contact with fuels, oils, and lubricants used in the generator. If swallowed, seek
medical treatment immediately. Do not induce vomiting if fuel is swallowed. For skin contact,
immediately wash with soap and water. For eye contact, immediately flush eyes with clean water
and seek medical attention.
Noise
• Prolonged exposure to noise levels above 68 DBA is hazardous to hearing. Always wear ANSI
approved ear protection when operating or working around the generator when it is running.
13
4000W Generator
General Precautions (cont’d)
Extension Cord
If an extension cord (not included) is used, make sure to use only UL approved cords having the
correct gauge and length according to the following table:
Cord LengthsNameplate Amps (@ full load)
0 - 5
16 16 12 12
5.1 - 8
16 14 10 -
8.1 - 12
14 12 - -
12.1 - 15
12 10 - -
15 - 20
10 10 - -
14
0 ft.- 50 ft. 50 ft.-100 ft. 100 ft.-150 ft. 150 ft.-200 ft.
AWG AWG
AWG
AWG
AWG
AWG
AWG
AWG
AWG
AWG
AWG
AWG
AWG
Owner’s Manual
15
Battery
This product does not need a battery.
4000W Generator
16
Assembly
Unpacking
1. Remove the generator and loose parts box from the carton.
2. Compare the accessory with the inventory list below.
Loose Parts (Wheel kit and handle)
Check all loose parts against the following list. Contact your dealer toll free at 888.896.6881
if any of the loose parts shown are not included with your generator
Hardware Check:
Your Hardware Kit should include:
1) Two Handles with bolts, nuts, pin with chain and brackets
2) One axle shaft with bolts and nuts
3) Two washers
4) Two cotter pins
5) One generator leg with bolts and nuts
6) Two wheels
3
4
2
5
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20
Operation (cont’d)
Powering 120 Volt AC Tools And Equipment:
1.Priortopoweringtoolsandequipment,makesurethegeneratorsratedvoltage,andamperage
capacity (120 V AC @ 27.5 AMPs) is adequate to supply all electrical loads that the unit will
power. If powering exceeds the generator’s capacity, it may be necessary to group one or more
of the tools and/or equipment for connection to a separate generator.
CAUTION: ATTEMPTING TO POWER SENSITIVE ELECTRONIC EQUIPMENT
WITHOUT THE USE OF AN APPROVED LINE CONDITIONER MAY CAUSE
DAMAGE TO THE EQUIPMENT. ALL-POWER IS NOT RESPONSIBLE FOR
ANY DIRECT OR INDIRECT DAMAGE CAUSED BY FAILURE TO USE AN
APPROVED LINE CONDITIONER.
2.Oncethegeneratorisrunning,simplyconnectthepowercordsof120volt AC powered
tools and equipment into the 120 volt AC dual outlets.
NOTE: THE GENERATOR FEATURES AN AC NON-FUSE THERMAL PROTECTOR
TO PROTECT THE AC CIRCUIT IN CASE OF AN OVERLOAD. SHOULD
AN OVERLOAD OCCUR, THE BREAKER WILL POP.
3. Disconnect all electrical powered tools and equipment from the generator’s 120 volt AC
duel outlets.
4. After the engine and generator have completely cooled, store generator in a safe, clean, dry
location (if not already installed).
4000W Generator
21
Operation (contd)
Powering12VoltDCtoolsandEquipment:
1.Priortopoweringtoolsandequipment,makesurethegeneratorsratedvoltage,andamperage
capacity(12V DC)isadequatetosupplyallelectricalloadsthattheunitwillpower.Ifpowering
exceeds the generator’s capacity, it may be necessary to group one or more of the tools and/or
equipment for connection to a separate generator.
2.Connectthepowercordof a 12VDCpoweredtoolorequipmenttotheDCTerminals.
CAUTION:MAKESURETOCONNECTTHEPOSITIVE(+)LEADOFTHE
POWERCORDTOTHEPOSITIVE(+)TERMINALONTHEGENERATOR,
ANDCONNECTTHENEGATIVE (-)LEADOFTHEPOWERCORDTOTHE
NEGATIVE (-)TERMINALONTHEGENERATOR.
THE 12V DC IS FOR BATTERY CHARGING ONLY.
Owner’s Manual
22
Spark Plug Service
In order to service the spark plug, you will need a spark plug wrench (commercially available).
Recommended spark plugs: NHSP LD F7TC or NGKBPRGES but we recommend our OEM spark
plug. To ensure proper engine operation, the spark plug must be properly gapped and free of
deposits.
1. Remove the spark plug cap.
2. Clean any dirt from around the spark plug base.
3. Use a spark plug wrench to remove the spark plug.
4. Visually inspect the spark plug. Discard it if the insulator is cracked or chipped. Clean the spark
plugwith a wirebrushifitistobereused.
5. Measure the plug gap with a feeler gauge.
(Correct as necessary by carefully bending the side electrode.)
The gap should be : 0.70-0.80 mm (0.028-0.031in)
6. Check that the spark plug washer is in good condition.
7.Afterthesparkplugisseated,tightenwith a sparkpluginbyhandtopreventcross-threading.
8. After the spark plug is seated, tighten with a spark plug wrench to compress the washer.
NOTE:THESPARKPLUGMUSTBESECURELYTIGHTENED.ANIMPROPERLY
TIGHTENED SPARK PLUG CAN BECOME VERY HOT AND COULD DAMAGE THE
ENGINE. NEVER USE SPARK PLUGS WHICH HAVE AN IMPROPER HEAT RANGE.
USE ONLY RECOMMENDED SPARK PLUS OR EQUIVALENT.
4000W Generator
23
Owner’s Manual
Inspection, Cleaning, and
Maintenance
WARNING! ALWAYS MAKE SURE THE ENGINE POWER SWITCH (2) IS IN ITS
“OFF” POSITION. DISCONNECT THE SPARK PLUG WIRE FROM THE ENGINE.
AND ALLOW SUFFICIENT TIME FOR THE ENGINE AND GENERATOR TO
COMPLETELY COOL BEFORE PERFORMING ANY INSPECTIONS,
MAINTENANCE, OR CLEANING.
24
Fuel Sediment Cup Cleaning
The sediment cup prevents dirt or water which may be in the fuel tank from entering the carburetor.
If the engine has not been run for a long time, the sediment cup should be cleaned.
1. Turn the fuel valve to the OFF position. Remove the sedement cup, and O-ring.
2. Clean the sediment cup, and O-ring, in nonflammable or high flash point solvent.
3. Reinstall O-ring, and sediment cup.
4. Turn the fuel valve ON and check for leaks.
4000W Generator
25
Owner’s Manual
Maintenance Guide
• Before each use, inspect the generator. Check for:
Periodic maintenance and adjustment is necessary to keep the generator in good operating
condition.
WARNING! Exhaust gas contains poisonous carbon monoxide. Shut off the engine before
performing any maintenance. If the engine must be run, make sure the areas is well ventilated.
- Loose screws
- Misaligned or binding moving parts
- Cracked or broken parts
- Damaged electrical wiring
- Anyotherconditionthatmayaffectsafeoperation.
• If an engine problem occurs, have it checked by a qualified service technician before further use.
Do not use damaged equipment.
• Before each use, make sure the engine’s oil and gas levels are adequate. If necessary, fill the
crankcase until the oil level is even with the oil hill hole and/or fill the fuel tank.
• Before each use, remove all debris with a soft brush, rag, or vacuum.
• Lubricate all moving parts using a premium
quality, lightweight machine oil.
• Every 50 hours of use, drain the old engine oil
and replace with a high a high quality
SAE 10W-30 grade engine oil.
• Every 300 hours of use, have a qualified, certified
technician perform thorough maintenance on the
generator and engine.
Forlongtermstorage,eitherdrainfuelinto
suitable container or add a fuel preservative/
stabilizer(notincluded)topreventfuel
breakdown.
Upper Level
26
Air cleaner service
NOTE: Never run the generator without the air cleaner. Rapid engine wear
will result.
A dirty air cleaner will restrict air flow to the carburetor. To prevent carburetor malfuncion, service
the air cleaner regularly. Service more frequently when operating the generator in extremely dusty
areas.
WARNING! Using gasoline or flammable solvent to clean the filter element
can cause a fire or explosion. Use only soapy water or nonflammable
solvent.
1. Unsnap the air cleaner cover clips, remove the air
cleaner cover, and remove the element.
2. Wash the element in a solution of household detergent
and warm water, then rinse thoroughly, or wash in
nonflammable or high flash point solvent. Allow the
element to dry thorughly.
3. Soak the element in clean engine oil and squeeze
out the excess oil. The engine will smoke during
initial start-up if too much oil is left in the element.
4. Reinstall the air cleaner element and the cover.
4000W Generator
27
Owner’s Manual
28
Transporting/Storage
4000W Generator
29
Installation
NOTE: PRIOR TO POWERING TOOLS AND EQUIPMENT MAKE SURE THE
GENERATORSRATEDVOLTAGE,WATTAGEANDAMPERAGE CAPACITYIS
ADEQUATE TO SUPPLY ALL ELECTRICAL LOADS THAT THE UNIT WILL
POWER. IF POWERING EXCEEDS THE GENERATOR’S CAPACITY, IT MAY BE
NECESSARY TO GROUP ONE OR MORE OF THE TOOLS AND/OR EQUIPMENT
FOR CONNECTION TO A SEPARATE GENERATOR.
Electricalandotherpermitsmayberequiredfortheinstallationofemergencypowersystems.
Investigate your local building and electrical codes before installing this unit. Installation must be
completed by licensed contractors.
WARNING! THE GENERATOR WEIGHS APPROXIMATELY 100 POUNDS. USE
CARE AND THE PROPER LIFTING OR HOISTING EQUIPMENT WHEN MOVING
ITTOTHEINSTALLATIONLOCATION.ALWAYSCONNECTHOISTLINESTO
THE FRAME OF THE GENERATOR.
General Location
•Makesuretolocateandinstallthegeneratoroutdoorswherecoolingairisreadilyavailable.
Installthegeneratorsothattheairinletsandoutletsarenotblockedbyobstructionssuchas
bushes,trees,orsnowdrifts.Locatingitinthepathofheavywindsorsnowdriftsmayrequire
the placement of a barrier for protection. In normal weather conditions, the air vent should face
the prevailing wind direction.
• Install the generator on a concrete slab or other area where rain drainage or flood waters can
not reach it.
• Generator placement should allow four feet of access to all sides for maintenance.
Placethegeneratorascloseaspossibletotheelectricaltoolsandequipmentbeingpoweredto
reduce the length of extension cords.
Owner’s Manual
30
Installation (contd)
Supporting and Mounting
Mount the generator on a concrete slab capable of supporting the weight of the generator. The
slab must extend on all sides beyond the frame by at least one foot. Contact a cement contractor
for slab specifications if necessary. Attach the frame to the concrete slab using 3/8” diameter
expansion anchor bolts (not supplied).
Grounding
NOTE: IT IS RECOMMENDED THAT ONLY A TRAINED AND LICENSED
ELECTRICIAN PERFORM THIS PROCEDURE
Connect a #6 AWG grounding wire (not included) from the ground connector (8) on the generator
to a grounding rod (not included) that has been driven at least 24 inches deep into the earth. The
grounding rod must be an earth-driven copper or brass rod (electrode) which can adequately
ground the generator.
4000W Generator
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:4(33 56596(+ ,5.05, -(403@! AJDGS.1961GA
Type 4-cycle OHV air-cooled recoil start
Displacement 208cc
Oil capacity 0.63 quart (0.6liter)
EPA approved yes
Current Output 120V AC @ 27.5A 60Hz
Continuous/rated Wattage 3,300
Peak Wattage 4,000
Outlet Four 120V outlets, One 120V twist-lock
32
Specifications
AC electrical
DC electrical
12V 8.3 A
Gasoline engine
Fuel
Type Unleaded gasoline
Capacity 4 gallons
Running time 8 hours (approx.) on 1/2 load
Fuel gauge included
Weight
Approximate weight 107 lbs.
Owner’s Manual
4000W Gene rator
33
APA Par t No.
Description
A
APGG4000-A-01-JD CYLINDER HEAD COMP.
APG3012-A-02-JD EX. VALVE GUIDE
APG3012-A-03-JD IN. VALVE GUIDE
APG3012-A-04-JD VALVE GUIDE CLIP
APGG4000-A-05-JD CYLINDER HEAD SEALING PAD
APG3012-A-06-JD HEAD COVER COMP.
APG3012-A-07-JD HEAD COVER PACKING
APG3012-A-08-JD TUBE
APG3012-A-09-JD HEAD COVER COMP. BOLT
MX12
APG3012-A-10-JD CARBURETOR STUD BOLT
APG3012-A-11-JD EXHAUST PIPE STUD BOLT
APG3012-A-12-JD DOWEL PIN (10X16)
APG3012-A-13-JD FLANGE BOLT (M8X58)
APG3012-A-14-JD SPARK PLUG
Cylinder head system assy.
4000W Generator
34
APA Part No.
Description
B
APGG4000-B-01-JD CRANK CASE
APG3012-B-02-JD OIL LEVEL SWITCH ASSY.
APG3012-B-03-JD GOVERNOR GEAR ASSY.
APG3012-B-04-JD SLIDER SHAFT
APG3012-B-05-JD GOVERNOR ARM SHAFT
APG3012-B-06-JD LOCK PIN (8mm)
APG3012-B-07-JD WASHER
APG3012-B-08-JD DRAIN PLUG BOLT
APG3012-B-09-JD THRUST WASHER (6mm)
APG3012-B-10-JD DRAIN PLUG WASHER (10.2mm)
APG3012-B-11-JD SLIDER WASHER
APG3012-B-12-JD BALL BEARING (6205)
APG3012-B-14-JD OIL ALERT
APG3012-B-15-JD FLANGE NUT (M10) and O-RING
APG3012-B-16-JD GOVERNOR SLIDER
APG3012-B-17-JD FLANGE BOLT (M6
X
12)
Cylinder barrel
4000W Gene rator
35
APA Par t No.
Description
C
APGG4000-C-01-JD CRANKCASE COVER
APGG4000-C-02-JD CRANKCASE COVER PAD
APG3012-C-03-JD OIL SCALE
APG3012-C-04-JD OIL SCALE SEAL
Crankcase cover system assy.
4000W Gene rator
Crankshaft system assy.
36
APA Par t No.
Description
D
APG3012-D-01-JD CRANKSHAFT COMP
APG3012-D-02-JD SEMICIRCLE KEY
4000W Gene rator
Piston andconnecting rod system assy.
37
APA Par t No.
Description
E
APGG4000-E-01-JD COMPRESSION RING A
APGG4000-E-02-JD COMPRESSION RING B
APGG4000-E-03-JD OIL RING A
APGG4000-E-04-JD OIL RING B
APG3012-E-05-JD PISTON PIN CLIP
APGG4000-E-06-JD PISTON
APG3012-E-07-JD PISTON PIN
APG3012-E-08-JD CONNECTING ROD
APG3012-E-09-JD CONNECTING COVER
APG3012-E-10-JD CONNECTING ROD BOLT
4000W Gene rator
Re coil starter system assy.
38
APA Par t No.
Description
F
APG3012-F-01-JD PIVOT ADJUSTING NUT
APG3012-F-02-JD ROCKER ARM PIVOT
APG3012-F-03-JD ROCKER ARM
APG3012-F-04-JD PIVOT BOLT (M8)
APG3012-F-05-JD PUSH ROD GUIDE PLATE
APG3012-F-06-JD PUSH ROD
APG3012-F-07-JD VALVE LIFTER
APG3012-F-08-JD CAMSHAFT
APG3012-F-09-JD VALVE ROTATOR
APG3012-F-10-JD EX. VALVE SPRING RETAINER
APG3012-F-11-JD VALVE SPRING
APG3012-F-12-JD IN. VALVE SPRING RETAINER
APG3012-F-13-JD IN. VALVE
APG3012-F-14-JD EX. VALVE
4000W Gene rator
Re coil starter system assy.
39
APA Par t No.
Description
G
APGG4000-G-01-JD RECOIL STARTER ASSY.
APG3012-G-02-JD SETTING SCREW
APG3012-G-03-JD SPRING RETAINER
APG3012-G-04-JD PLATEN SPRING
APG3012-G-05-JD STARTER RATCHET
APG3012-G-06-JD RETURN SPRING
APG3012-G-07-JD RECOIL STARTER REEL
APG3012-G-08-JD RECOIL STARTER SPRING
APGG4000-G-09-JD RECOIL STARTER CASE COMP
APG3012-G-10-JD RECOIL STARTER ROPE
APG3012-G-11-JD STARTER KNOB
APG3012-G-12-JD FLANGEBOLT(M6X8)
APG3012-G-13-JD RECOIL STARTER SPACER
1
4000W Gene rator
Fan cover system assy.
40
APA Par t No.
Description
H
APGG4000-H-01-JD FAN COVER COMP.
APG3012-H-02-JD FLYWHEEL SIDE PLATE
APG3012-H-03-JD SHROUD
APG3012-H-04-JD AIR CLEANER SUPPORT
APG3012-H-05-JD FLANGE BOLT (M6 X 12)
APG3012-H-06-JD FLANGE BOLT (M6 X 16)
3
4000W Gene rator
Carburetor system assy.
41
APA Par t No.
Description
I
APGG4000-I-01-JD CARBURETOR ASSY.
APG3012-I-02-JD CARBURETOR PAPER GASKET
APG3012-I-03-JD CARBURETOR INSULATING PLATE
APG3012-I-04-JD INTAKE PIPE GASKET
1
2
3
4
4000W Gene rator
Flywheel system assy.
42
APA Par t No.
Description
J
APG3012-J-01-JD FLYWHEEL
APG3012-J-02-JD FLANGE BOLT (M6 X 25)
APG3012-J-03-JD COOLING FAN
APG3012-J-04-JD STARTER PULLEY
APG3012-J-05-JD FLYWHEEL NUT (M16)
APG3012-J-06-JD STOP SWITCH CORD
APG3012-J-07-JD IGNITION COIL ASSY.
APG3012-J-08-JD SPARK PLUG CAP ASSY.
2
2
4000W Gene rator
Control system assy.
43
APA Par t No.
Description
M
APG3012-M-01-JD CONTROL UNIT ASSY.
APG3012-M-02-JD CONTROL BASE COMP.
APG3012-M-03-JD CONTROL A JUSTING SPRING
APG3012-M-04-JD PAN SCREW (M5 X 34)
APG3012-M-05-JD FLANGE BOLT (M6 X 14)
APG3012-M-06-JD GOVERNOR SPRING
APG3012-M-07-JD THROTTLE RETURN SPRING
APG3012-M-08-JD GOVERNOR ROD
APG3012-M-09-JD FLANGE NUT (M6)
APG3012-M-10-JD GOVERNOR ARM BOLT (M6)
APG3012-M-11-JD GOVERNOR ARM
4000W Gene rator
Muffler system assy .
44
APA Par t No.
Description
N
APG3012-N-01-JD MUFFLER STAY COMP.
APG3012-N-02-JD FLANGE BOLT (M8 X 40)
APG3012-N-03-JD FLANGE BOLT (M6 X16)
APG3012-N-04-JD MUFFLER COMP
APG3012-N-05-JD MUFF. OUTER PROTECTOR COMP
APG3012-N-06-JD FLANGE BOLT (M8 X 12)
4000W Gene rator
Air cleaner
45
APA Par t No.
Description
O
APG3012-O-01-JD AIR CLEANER COVER COMP
APG3012-O-02-JD AIR CLEANER ELEMENT
APG3012-O-03-JD FLANGE NUT (M5)
APG3012-O-04-JD AIR CLEANER SEPARATOR
APG3012-O-05-JD AIR CLEANER SEAL
APG3012-O-06-JD AIR CLEANER CASE COMP.
APG3012-O-07-JD GASKET
4000W Gene rator
Fuel tank system assy.
46
APA Par t No.
Description
P
APGG4000-P-01-JD FUEL FILLER CAP COMP.
APGG4000-P-02-JD FUEL FILTER
APGG4000-P-03-JD FUEL TANK COMP.
APGG4000-P-04-JD FUEL METER ASSY.
APGG4000-P-05-JD FLAT SCREW
APGG4000-P-06-JD FLANGE BOLT
APGG4000-P-07-JD AIR DUCT WASHER
APGG4000-P-08-JD TANK CUSHION WASHER
APGG4000-P-09-JD TANK CUSHION RUBBER
APGG4000-P-10-JD FUEL VALVE
APGG4000-P-11-JD TUBE CLIP
APGG4000-P-12-JD FUEL TUBE
4000W Gene rator
Control box assy.
47
APA Par t No.
Description
Q
APGG4000 -Q-01-JD ENGINE SWITCH ASSY.
APGG4000 -Q-02-JD POWER LAMP
APGG4000 -Q-03-JD CONTROL PANEL COMP
APGG4000 -Q-04-JD 120V RECEPTACLE
APGG4000 -Q-05-JD DC 12V OUTPUT
APGG4000 -Q-06-JD EARTH TERMINAL SCREW
APGG4000 -Q-07-JD CIRCUIT PROTECTOR
APGG4000 -Q-08-JD CIRCUIT PROTECTOR
1
3
2
7
4
8 4 4 5 6
4000W Gene rator
48
Frame Comp Assy.
APA Par t No.
Description
R
APGG4000-R-01-JD BOLT
APGG4000-R-02-JD REAR COVER
APGG4000-R-03-JD NUT
APGG4000-R-04-JD FLANGE NUT
APGG4000-R-05-JD FLANGE BOLT
APGG4000-R-06-JD MUFFLER SUPPORTER(UPPER)
APGG4000-R-07-JD MUFFLER SUPPORTER(NETHER)
APGG4000-R-08-JD BOLT
APGG4000-R-09-JD NUT
APGG4000-R-10-JD GENERATOR FRAME
APGG4000-R-11-JD CONTROL PANEL BOX
APGG4000-R-12-JD FRONT COVER
APGG4000-R-13-JD SCREW
1
1
2
1
3
5
5
6
4
3
3
3
11
12
13
3
7
8
910
3
1
1
1
4000W Generator
Generator
49
APA Part No.
Description
S
APGG4000-S-01-JD
APGG4000-S-02-JD
APGG4000-S-03-JD
APGG4000-S-04-JD
APGG4000-S-05-JD
APGG4000-S-06-JD
APGG4000-S-07-JD
APGG4000-S-08-JD
APGG4000-S-09-JD
APGG4000-S-10-JD
APGG4000-S-11-JD
APGG4000-S-12-JD
APGG4000-S-13-JD
APGG4000-S-14-JD
APGG4000-S-15-JD
APGG4000-S-16-JD
APGG4000-S-17-JD
APGG4000-S-18-JD
APGG4000-S-19-JD
STATOR COVER
STATOR ASSY.
COOLING FAN
BRUSH ASSY.
TAPPING SCREW
GENERATOR STAY
NUT (5mm)
FLANGE BOLT (M6X155)
AUTO VOLTAGE REG. ASSY.
REAR COVER
NUT
FLANGE BOLT
ROTOR COMP.
BEARING ASSY.
PLAIN WASHER
FLANGE BOLT (M8X227)
7
11
19
HEX. BOLT (M5 X 20)
VOLT CHANGE TERMINAL BR-AC-W
PLAIN WASHER (5mm)
APGG4000-S-20-JD
FRONT COVER
APGG4000-S-21-JD FLANGE BOLT (M8X30)
21
20
4000W Generator
50
Wheel & Hand Assy.
APA Par t No.
Description
T
APGG4000-T-01-JD PIN SPLIT
APGG4000-T-02-JD WSHER PLAIN
APGG4000-T-03-JD WHEEL
APGG4000-T-04-JD BAFFLE
APGG4000-T-05-JD SHAFT
APGG4000-T-06-JD FLANGE BOLT (M6X 35)
APGG4000-T-07-JD FLANGE NUT (M6)
APGG4000-T-08-JD RUBBER BOLT
APGG4000-T-09-JD FLANGE NUT
APGG4000-T-10-JD STANDER
APGG4000-T-11-JD FLANGE BOLT (M6X 16)
APGG4000-T-12-JD NUT
APGG4000-T-13-JD HANDLE
APGG4000-T-14-JD BOLT
APGG4000-T-15-JD BRACKET
APGG4000-T-16-JD FLANGE BOLT
APGG4000-T-17-JD LOCK PIN
1
2
12
14
14
14
14
15
15
16
16
12
13
17
13
17
4
6
8
10 11
11
8
9
9
9
9
6
7
7
7
7
6
6
4
5
3
3
2
1
Distributed by:
ALL-POWER AMERICA
730 S.Epperson Dr.
City Of Industry,CA91748
www.allpoweramerica.com
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All-Power APGG4000 Owner's manual

Category
Power generators
Type
Owner's manual

All-Power APGG4000 is intended to be a source of power for various tools and appliances in situations when there is no access to the electrical grid. With its 4000W of power, it can provide enough electricity to run multiple devices simultaneously, making it suitable for camping, tailgating, or as a backup power source during power outages. It features a reliable recoil start and is powered by a 4-gallon fuel tank, allowing for extended periods of operation.

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