Kellfri 35-GUB105 Owner's manual

Type
Owner's manual

Kellfri 35-GUB105 is a towed grass and leaf collector adapted to be used behind ride-on mowers or garden tractors. The rotating brush easily collects grass and leaf in the container, which can hold up to 365 liters. Emptying is quickly performed from the driver’s seat. The equipment is intended solely for collection of grass and leaves. It has a width of 105 cm and a brush diameter of 25 cm. The collector weighs 35 kg and has a package size of 129x47x33.

Kellfri 35-GUB105 is a towed grass and leaf collector adapted to be used behind ride-on mowers or garden tractors. The rotating brush easily collects grass and leaf in the container, which can hold up to 365 liters. Emptying is quickly performed from the driver’s seat. The equipment is intended solely for collection of grass and leaves. It has a width of 105 cm and a brush diameter of 25 cm. The collector weighs 35 kg and has a package size of 129x47x33.

Carefully read the operating
instructions before using the product!
Operating instructions translated from Swedish
35-GUB105
GRASS AND LEAF COLLECTOR
2
INTRODUCTION
Thank you for choosing a product from Kellfri AB. Compliance with the general safety instruc-
tions, operating instructions and common sense will guarantee many years of enjoyment
using the product. Kellfri’s equipment and products are aimed at self-employed farmers who
have stringent performance demands.
PRODUCT INFORMATION
Kellfri’s towed grass and leaf collector is adapted to be towed behind ride-on mowers or
garden tractors. The rotating brush easily collects grass and leaf in the container. Emptying is
quickly performed from the driver’s seat.
MACHINE’S FUNCTION
The equipment is intended solely for collection of grass and leaves.
TECHNICAL DATA
Width 105 cm
Brush diameter 25 cm
Collector volume 365 litres
Weight 35 kg
Package size 129x47x33
3
SAFETY INSTRUCTIONS
Before using the equipment, and for the safety of yourself and others, you must read the
instruction manual and understand its contents. Always keep the instruction manual easily
accessible for the user of the equipment. It is a good idea to read the safety instructions
from time to time, both for your own safety and that of others. It is important that the user
understands that common sense and general caution are not built into the product, but must
be supplied by the user.
If the instruction manual gets damaged or in any other way cannot be used, new copies may
be ordered from: Kellfri AB, Munkatorpsgatan 6, SE-532 37 SKARA, Sweden. Tel.: +46 511 242 50
The general safety instructions can also be downloaded from Kellfri’s website: www.kellfri.co.uk.
Do not use the equipment or product if you feel ill, tired or are under the inuence of alcohol.
Do not use the equipment or product if you are taking prescribed medication or drugs,
suering from severe depression or mental illness. Always comply with general rules of the
road and applicable rules stipulated by the Animal Welfare Act. People under the age of 15 are
not allowed to use the equipment.
PRODUCT SAFETY INSTRUCTIONS
Never put your hands or feet under the machine without rst stopping the equipment
Never leave the equipment with the engine of the towing vehicle running. Turn o the
engine when you leave the equipment – even for a short period.
Always disengage the machine before performing service or maintenance work.
Only the operator may be present in the vicinity of the machine while in operation.
Never allow anyone to travel on the equipment!
Never exceed the maximum driving speed.
Do not use the collector without all guards correctly mounted
INSTRUCTIONS FOR EMERGENCY SITUATIONS
In case of emergency, call 112.
Always have a mobile phone or emergency phone available when working alone. A rst-aid
kit and re extinguisher must be kept in an easily accessible location when carrying out any
work, maintenance or service.
PERSONAL PROTECTION
Always wear suitable clothing and shoes. Do not wear loose clothing or jewellery while
working with the machine or the product. Long hair should be tied up when working with
equipment that has moving parts. Use protective gloves to avoid the risk of burns if hot
surfaces such as exhaust pipes are touched, and to avoid oil and petrol getting in contact with
the skin. Ear defenders must be worn whilst the engine is running.
Important!
The original design of the machine must not, under any circumstances, be modied without
the approval of the manufacturer. Unauthorised modications and/or accessories may cause
life-threatening injuries or death to users and others.
4
SURROUNDINGS
Check that the work area is free from bystanders, children and objects before hitching or
using the equipment. There is a risk of serious injury. Be extra careful if there are children in
the vicinity of the area where the equipment or product is used or stored. Check that there
are no low-hanging electrical cables within the work area. Exercise caution when working on
slopes and close to ditches. Always work alone with equipment or products that are made for
working alone. Remove all rubbish from your work area. Keep work areas clean. Always respect
the equipment’s risk zone.
WARNING LABELS
Make sure warning labels are always visible and clean them when necessary. Do not use
a high-pressure washer directly on the warning label. If a part with a decal is replaced,
or the decal becomes worn or in any other way unusable, order a new set of decals.
SYMBOL EXPLANATION POSITION
Risk zone The machines side
Rotating machine parts
Keep o the machine
Risk of accidents to children
The equipment is CE marked
DANGER!
Children must not be left unsupervised in the area.
5
. Right arm
. Left arm
. Adjustment lever
. Tow bracket (straight)
. Tow bracket
. Collection bag
. Connection rail
. The collector’s unit
. The collector’s bag arms
. Attachment
. Support pins
. Side tube frame-lower part (right)
. Side tube frame-lower part (left)
. Side tube- upper part (right)
. Side tube- upper part (left)
. Frame tube
. Cord
NO. QUANTITY DESCRIPTION
A 2 Hex key M8x65
B 2 Hex key M8x50
C 2 Hex key M8x40
D 4 Hex key M6x35
E 1 Hex key M8x20
F 1 Hex key M8x16
G 8 Lock nut M8
H 6 M6 lock nut
I 2 Hex key M6x12
J 1 Large at washer Ø8
K 1 Angle bracket
L 1 Spacer
M 2 Bushing
N 5 Locking pin Ø3
O 4 Locking pin Ø2
P 2 Clevis pin Ø9.5x25
Q 4 Clevis pin Ø6x37
R 2 Clevis pin Ø8x59.5
Y 1 Pin lock
Z 4 Plastic plug
6
Assembly instructions
[35-GUB015 Leaf collector]
NOTE: Right hand (R.H.) and Left hand (L.H.) are
determined from the operator’s position while
he/she is sitting on the tractor.
(Illustration 1) Fit the angle bracket on the collec-
tor’s cover with Mx hexagonal screw and lock
nut M. Check that the bracket is correctly turned
as illustrated and is level with the cover, and tighten.
(Illustration 2) Fit right arm (R.H.) on the cover
with bolt Mx and lock nut M. Do not tighten
yet. Do the same with the left arm (L.H.).
(Illustration 3) Assemble both arms together
with two Mx bolts and lock nut M. Do not
tighten yet.
If your tractors tow hitch has  to  ground
clearance, see Illustration . If your tractor’s tow
hitch has - ground clearance, see Illustration 
(Illustration 4 or 5) Fit the tow hitch bracket on
the arms with two Mx bolts and lock nut M.
The mounting bolts should straddle the bolts on
the arms. Do not tighten yet.
1
Lock nut M8
Angle bracket
Bolt M8x16
2
Bolt M6x35
M6 Lock nut
3
Bolt M8x65
M8 Lock nut
4
Bolt M8x50
Locking pin
Attachment
Spacers
Flat bar
R-clip
Lock nut M8
7
At this point, tighten the four bolts which
secure the arms on the cover. Next step, tighten
the bolts which keep the arms together. Then
tighten the bolts which hold the brackets.
(Illustration 4 or 5) Fit the cotter pin, spacers
and locking pin on the tow bracket.
(Illustration 6) Mount the height adjustment
lever on the collector’s axle as illustrated. Use
Mx bolts and lock nuts M. Do not tighten yet.
(Illustration 7) Put Mx bolt through the
angle bracket. Place on the bolt (in order): spacer
bushing, height adjustment bracket, a large
washer Ø and a lock nut. Tighten.
(Illustration 8) Move height adjustment lever
to the side so that there is room for the washer
between lever and adjustment bracket. Tighten
the bolts which hold the adjustment lever.
5
Bolt M8x50
Locking pin
Attachment
Spacers
Flat bar
R-clip
Lock nut M8
6
Bolt M8x40
Handle
Height
adjustment lever
Lock nut M8
Bolt M8x20
Bushing
Washer M8
Lock nut M8
Height
adjustment bracket
7
Washer M8
Washer M8
Carriage bolt M8x30
Plastic knob
8
8
(Illustration 9) Fit the bar on the cover, use
bolts Mx and lock nuts M
Fitting bag on the collector
. (Illustration 10) Turn the middle tube
(upper part) so that the holes on the tube are
turned downwards. Insert the frame in the top
of the bag through two eyes that are sewn on
the inside.
. (Illustration 11) Insert two side tubes
through the aps on the side of the bag.
. (Illustration 11) Fit the side tubes and the
frame tube together with a plastic plug.
. (Illustration 12) Turn the middle tube on the
other frame tube (lower part) so that the holes
are turned upwards. Fit the side tubes and the
frame tube together with a plastic plug.
Bolt M6x12
Connection rail
M6 lock nut
9
Eyes, sewn on inside of the bag
Middle tube, (hole position downwards)
10
Plastic plug
Side tube
frame-upper part
11
Middle tube
lower part
Plastic plug
Lower part -side tube
12
9
5. (Illustration 13) Position the assembled
lower frame on the bottom of the bag.
. (Illustration 13) Fit the ends on upper and
lower frame together with a clevis pin Ø.x,
secure with a locking pin Ø.
. (Illustration 14) Securely t the bag’s bottom
on the lower frame with  clevis pins Øx
and locking pins Ø.
. (Illustration 15) Thread the bags corner
around the lower side tube on both sides and
clip the studs together on the bags aps.
Side tube - upper part
clevis pin
Side tube
lower part
Collection bag
Locking pin
13
Bottom
of the bag
Clevis pin
R-clip
14
Flap
Stud
15
10
. (Illustration 16) Tip the collection bag
over and t support pins in the holes, bend
the pins just enough to t in the holes.
Important! Do not bend the support pins
too much. Overbending can cause the pins
to lose their tension.
. (Illustration 17) Feel along the side
tubes on the upper frame to locate the
bottom hole on the side tube. Then make
a hole through the ap.
. (Illustration 18) Thread in a clevis pin
(Øx.) through the hole and then put
one bag arm on and secure with a locking
pin. Do the same on the other side.
Support pins
16
Upper hole
Side tube upper part
Lower hole
17
Plastic plug
R-clip
Clevis pin
8x59.5
Lower hole
Support arm
for the bag
18
11
. (Illustration 19) Knot the cord on the upper
frame tube
. (Illustration 20) To t the bag on the
collector, thread in the bag arms on the ends
of the collector arms and secure with clevis
pin Øx and locking pin Ø
Warning!
Compliance with the safety instructions requires that the product is only used as described in
these instructions. It is the user’s responsibility to read through the instructions and comply
with them.
20
Arm
Clevis pin
R-clip
12
STEPS TO TAKE BEFORE USE
Carefully read the safety instructions and the operating instructions. Make sure that you
understand the safety instructions, operating instructions and warning decals. Use common
sense when using the product and suitable personal protective equipment.
Always check the performance of the machine combination to be used. It is important that
these are compatible and work satisfactorily together. This is to ensure that the equipment
or product works as expected, and to guarantee the safety of yourself and others.
Warning!
Never use equipment or products with defective safety components.
Carry out a visual inspection of the equipment or product before use. Repair or replace
damaged or worn parts to reduce the risk of injury. Grease moving parts and check that all
nuts and bolts are tightened. Correct if necessary.
Learn and remember the correct working method. Beginners must work slowly until
they have learned how the machine or product works. Users/customers are responsible for
ensuring users can handle the situation. If users feel that the machine is dangerous to use,
it should not be used. Read the tractor’s operating manual before connecting the equipment.
BEFORE USE
Ensure that all nuts, bolts and installations are securely mounted, that all packing/
transport material such as tape, steel bands, rope etc. has been removed.
Ensure before use that all guards are in place and cannot come loose.
CONNECTING THE EQUIPMENT:
Connect the equipment behind the towing vehicle
Do not forget to t the locking pin
Ready for use
USE/OPERATION
Only those who understand the safety instructions and the operating instructions may use
the equipment or product. Exercise caution and care when working with the equipment or
product and only use it in the way described in the instruction manual. There is a risk of crushing
when working with equipment that has moving parts. Exercise caution when working with
equipment with hydraulic hoses as oil under pressure can penetrate the skin. Immediately
seek medical attention if this should occur. Always work alone with equipment that is made
for working alone. Respect the equipment’s risk zone. Operations are performed from
the driver’s seat.
Reduce speed when working on slopes and uneven ground.
Follow the guidelines specied by the manufacturer of the towing vehicle with regard to
towing/pulling of equipment/machines
13
AFTER USE
• Park with the machine resting on the ground, not o the ground.
Wash down the equipment if necessary.
TRANSPORTATION AND STORAGE
Check that the work area is free from bystanders, children and objects before driving o.
Always observe additional caution during transport and moving. Ensure that the equipment
or product is well anchored and existing transport lashings are tted. Always position the load
as low as possible. Respect the risk zones even during transport and moving. Do not permit
anyone to walk under suspended loads when carrying out lifts. Trailers used for transport
should have brakes that work.
Always store the equipment or product on a dry surface, preferably under a roof, when not in
use. Ensure that the equipment or product is stable and cannot tip over. Never permit children
to play at the storage site. Be aware of the tipping risk!
MAINTENANCE AND SERVICE
Make sure that the equipment is stable and cannot tip over when carrying out
maintenance and service work.
Replace damaged or worn parts to reduce the risk of injuries.
Carry out maintenance, service and checks in line with recommendations. Only use spare
parts with equal performance to reduce the risk of injuries and breakdowns.
For spare parts: contact Kellfri Service
Check that all nuts and bolts are tightened after maintenance and service work. Always test
the machine before starting work.
Regularly check the condition of the equipment to prevent breakdowns. If cracks, twists,
bends, gaps or fatigue are discovered, stop using the equipment and rectify the fault.
Worn parts must be replaced.
Retighten all nuts and bolts after a few hours of operation and at the end of a days work.
Disconnect the equipment from the towing vehicle while faults are being repaired.
Grease moving parts regularly. See separate engine manual for maintenance of engine.
It is very important to check the machine regularly with the aim of detecting and preventing
wear and tear, damage, etc.
RECYCLING
When scrapping, the equipment should be dismantled and transported to a designated
recycling station.
Contact your local authority for further information.
14
15
NO. DESCRIPTION QUANTITY
1Cord 1
2 Plastic cover 2
3 Frame tube 2
4 Attachment 1
5 Support pins 2
6 Collection bag 1
7 Side tube – lower part (left) 1
8 Side tube – upper part (left) 1
9 Bolt M6x18 5
10 Angle bracket 1
11 Arm tube 2
12 Side tube - lower part (right) 1
13 Bolt M8x40 2
14 Side tube – upper part (left) 1
15 Handle 1
16 M6 lock nut 18
17 Height adjustment lever 1
18 Carriage bolt M8x30 1
19 Brush axle 1
20 Brush 4
21 Collector cover 1
22 Side plate (right) 1
23 Cog wheel (right) 1
24 Dust guard 2
25 Adjustment axle 1
26 Clevis pin Ø6x37 4
27 Plastic knob 1
28 Washer 2
29 Lock nut M8 12
30 Countersunk screw M5x12 14
31 Attachment for brush 6
32 Adjustment bracket 1
33 Right Arm 1
34 Tow bracket 1
35 Tow bracket (straight) 1
36 Left Arm 1
37 Large at washer Ø10 4
38 Bolt M10x85 2
39 Lock nut M5 20
NO. DESCRIPTION QUANTITY
40 Connection rail 1
41 Bolt M6x12 2
42 Dust guard bracket 2
43 Lock washer 2
44 Bushing 2
45 Spacer bushing 2
46 Spacer for axle 2
47 Plastic screw 4
48 Lock nut Ø5 6
49 Clevis pin C 2
50 Side plate (left) 1
51 Washer 2
52 Bushing 2
53 Clamp ring Ø15 4
54 Washer A 4
55 Washer C 2
56 Dowel pin (drive) 2
57 Cog wheel (left) 1
58 Washer B 2
59 Clevis pin 2
60 Wheels 2
61 Wheel bushing 4
62 Bolt M8x65 2
63 Bolt M8x50 2
64 Hubcap 2
65 Bolt M6x35 4
66 Bushing 1
67 Lock nut M10 2
68 Bolt M5 x 25 6
69 Washer Ø8 1
70 Bolt M6 x 20 12
71 Washer for brush attachment 12
72 Pin 1
73 Bearings 2
74 Locking pin Ø3 5
75 Locking pin Ø2 4
76 Washer 1
77 Bolt M8x20 1
WARRANTY TERMS AND CONDITIONS
The warranty’s validity - Kellfri’s warranty is valid for 12 months from the date of purchase
The warranty covers - Reimbursement for parts replaced after verified
material or manufacturing defect.
The warranty
does not cover
- Labour costs
- Travel costs
- Machines on which the purchaser has made/commissioned modifi-
cations.
- Any additional costs arising as a result of damage to the machine.
- Damage due to normal wear and tear of the machine, substandard
servicing, the user’s inexperience or use of spare parts that are not
original.
- Wear parts such as hoses, seals, oils and belts.
Kellfri AB
Phone: +46 511 242 50
You are always welcome to give feedback or ask us about our equipment and products.
Kellfri AB has a policy of continuous product development and therefore reserves the right
to make modifications, e.g. to the design and appearance of the product, without prior notice.
CUSTOMER SERVICE
Kjell Johansson
Product Development Manager
In accordance with 2006/42/EC, Appendix 2A
Kellfri AB
Munkatorpsgatan 6
SE-532 37 Skara, Sweden
Hereby declares that the machine
Name: 33-GUB105
Type: Grass and leaf collector
Conforms with all applicable requirements in the Machinery Directive 2006/42/EC.
Other equipment must comply with the Machinery Directive’s requirements.
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Kellfri 35-GUB105 Owner's manual

Type
Owner's manual

Kellfri 35-GUB105 is a towed grass and leaf collector adapted to be used behind ride-on mowers or garden tractors. The rotating brush easily collects grass and leaf in the container, which can hold up to 365 liters. Emptying is quickly performed from the driver’s seat. The equipment is intended solely for collection of grass and leaves. It has a width of 105 cm and a brush diameter of 25 cm. The collector weighs 35 kg and has a package size of 129x47x33.

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