HERO GlamourFI Owner's manual

Category
Motor vehicle accessories & components
Type
Owner's manual
We, at Hero MotoCorp, are committed to demonstrate excellence in our environment
performance on a continual basis, as an intrinsic element of our corporate philosophy. To
achieve this we commit ourselves to continue product innovations to improve environment
compatibility, comply with all applicable legislation including environment legislation and
strengthen the green supply chain.
This booklet is your guide to the basic operation and maintenance of your new
Hero MotoCorp GLAMOUR PROGRAMMED FI. Please take time to read it carefully. As
with any fine machine, proper care and maintenance are essential for trouble-free operation
and optimum performance.
Your motorcycle is conforming to latest (Bharat stage-III norms) regulation for emission,
safety & noise levels. We are also using non asbestos brake shoes / pads and engine gaskets
which are environment friendly in nature.
Your Authorised Hero MotoCorp dealer will be glad to provide further information or
assistance and is equipped to handle your future service needs.
Let us make this world a safer, healthier and more environment friendly place.
Thank you for selecting a Hero MotoCorp GLAMOUR PROGRAMMED FI. We wish you
many miles of continued riding pleasure in the years ahead.
PREFACE
ALL INFORMATION, ILLUSTRATION, PHOTOGRAPH, DIRECTIONS,
SPECIFICATIONS AND OTHER CONTENTS COVERED IN THIS OWNER'S
MANUAL ARE BASED ON THE LATEST PRODUCT INFORMATION
AVAILABLE AT THE TIME OF ITS PRINTING APPROVAL, AND THE
ACCURACY OR CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR
GUARANTEED. Hero MotoCorp Ltd. RESERVES THE RIGHT TO MAKE
CHANGES IN ITS CONTENTS AT ANY TIME WITHOUT NOTICE AND/OR
INCURRING ANY OBLIGATION, WHATSOEVER. NO ONE IS ALLOWED TO
REPRODUCE ANY PART OF THIS PUBLICATION WITHOUT OBTAINING
PRIOR WRITTEN PERMISSION FROM Hero MotoCorp Ltd.
NOTE
Pg. No.
CONTENTS
Pg. No.
MAINTENANCE 27
PARKING/TOOL KIT/FIRST AID KIT 26
RIDING/BRAKING 25
PRODUCT SPECIFICATION 2
MOTORCYCLE SAFETY 4
SAFE RIDING TIPS 5
ACCESSORIES & MODIFICATION 7
ANTI-THEFT TIPS 7
TIPS FOR HEALTHY ENVIRONMENT 8
MOTORCYCLE VIEWS 9
PARTS FUNCTION 12
• INSTRUMENTS & INDICATORS 12
MOTORCYCLE IDENTIFICATION 1
• FUEL GAUGE 15
PRE-RIDE INSPECTION 22
ENGINE OIL REPLACEMENT PROCESS 19
• REALTIME MILEAGE INDICATOR (RTMI) 16
ENGINE OIL 19
• LEFT HANDLEBAR CONTROLS 16
• FUEL TANK 18
TYRES 20
• IGNITION SWITCH 14
• SEAT LOCK/HELMET HANGER 18
• STEERING LOCK 17
STARTING THE ENGINE 23
• RIGHT HANDLEBAR CONTROLS 17
ENGINE OIL TOP UP PROCESS 19
• SUSPENSION 43
• VALVE CLEARANCE 34
• REAR BRAKE 39
• REAR WHEEL REMOVAL 44
ROAD SIGNS 48
• AIR CLEANER 31
• FRONT BRAKE 38
• STOP LAMP SWITCH 42
• HEADLAMP ADJUSTMENT 43
• SPARK PLUG 30
• FRONT WHEEL REMOVAL 44
• SAFETY PRECAUTION 27
• CLUTCH 35
• THROTTLE OPERATION 33
• BATTERY 40
• FUSE REPLACEMENT 42
• MAINTENANCE SCHEDULE 28
• OIL SCREEN FILTER&CENTRIFUGAL FILTER 30
• DRIVE CHAIN 36
• WASHING THE MOTORCYCLE 45
• CATALYTIC CONVERTER 45
• AIR SUCTION VALVE 45
BASIC TROUBLESHOOTING 46
WARRANTY DETAILS
HERO GENUINE PARTS
ZONAL/REGIONAL/AREA OFFICES
2. For dealing with Legal & Insurance Departments.
VIN and Engine No. may be required:
1. During registration of the motorcycle.
Location: Stamped on the right side of the
steering head tube.
VIN: MBLXXXXARYZXYYYYY
Location: Stamped on the lower side of the
left Crankcase.
MOTORCYCLE IDENTIFICATION
Engine No.: XXXXEMYZXYYYYY
Model: Glamour Programmed FI VIN Engine
Variants
XXXXEM Y Z X YYYYY
Engine
Description Year of
Manufacturing Assembly Plant Month of
Manufacturing Serial Number
MBL XXXXAR Y Z X YYYYY
Manufacturer
code Vehicle
Description Year of
Manufacturing Assembly Plant Month of
Manufacturing Serial Number
Vehicle Identification Number (VIN) Engine No.
XXXXEMY
ZXYYYYY
AR EM
Electric start/Disc/Cast wheel
MBLXXXXARYZXYYYYY
1
SPECIFICATIONSITEM
Dimensions
Overall length
Overall width
Overall height
Wheelbase
Saddle height
Ground clearance
Kerb weight
2005 mm
735 mm
1070 mm
1265 mm
790 mm
150 mm
Weight
Engine oil
Fuel tank
Front fork oil capacity
Maximum power
Maximum torque
Bore and stroke
Compression ratio
Displacement
0.95 litres at disassembly
0.75 litre at draining
163 ml
52.4 x 57.9 mm
9.2:1
124.8 cc
Capacities
Engine
Spark plug gap
Valve clearance (cold)
Idle speed
Front Suspension
Rear Suspension
0.8-0.9 mm
In:0.05 mm
Ex:0.05 mm
+
1500 100 r/min
Telescopic Hydraulic Shock Absorbers
Intake (cold)
Exhaust (cold)
Chassis and suspension
Spark plug NGK-CPR 6EA9
PRODUCT SPECIFICATION
124 kg (Electric Start)
Hydraulic Brake fluid DoT 3 or DoT 4
10.35 N-m @ 4000 r/min
6.72 kw (9 BHP) @ 7000 r/min
12 litres (minimum)
Rectangular Swingarm with 5 step
Adjustable Hydraulic Shock Absorber
2
PRODUCT SPECIFICATION SPECIFICATIONSITEM
*MFR stands for Multi-Focal Reflector
**MF stands for Maintenance Free
3
12V-5/21W-*MFR
Trail length 89 mm
Tyre size 2.75x18-42P/4 PR
3.00x18-52P/6PR
Front
Rear
Primary reduction
Final reduction
st
Gear ratio, 1
rd
3th
4
Battery
Alternator
Starting system
Headlamp (High/Low)
Tail/Stop lamp
Turn signal lamp
Meter illumination
Neutral indicator
Turn signal indicator
Position lamp
Hi Beam indicator
Programmed-FI malfunction indicator lamp
3.350 (67/20)
3.071 (43/14)
2.769 (36/13)
1.500 (30/20)
1.095 (23/21)
0.913 (21/23)
Electric Start / Kick Start
POWER Transmission
Electricals
nd
2
Brakes Dia. 240 mm
Dia. 130 mm
Front (Disc type)
Rear (Drum type)
12V-35W/35W Halogen Bulb-*MFR
LED
LED
12V-5.0W
LED
12V-1.12W
LED
12V-10Wx4 (Amber bulb) with clear lens-*MFR
Caster 26°
**MF Battery,12V 3Ah (ETZ-4)
140 W @ 5000 r/min
MOTORCYCLE SAFETY
IMPORTANT SAFETY INFORMATION
Your motorcycle can provide many years of
service and pleasure if you take responsibility
for your own safety and understand the
challenges you can meet on the road.
There is much that you can do to protect
yourself when you ride. You will find many
helpful recommendations through out this
manual. Following are a few that we consider
most important.
Always wear a helmet
It is a proven fact, Helmet significantly reduces
the number and severity of head injuries. So
always wear a helmet and make sure your pillion
rider does the same. We also recommend that
you wear eye protection, sturdy boots, gloves
and other protective gear.
Before riding your motorcycle
Make sure that you are physically fit, mentally
focused and free of alcohol and drugs. Check
that you and your pillion are both wearing an
approved motorcycle helmet and protective
apparel. Instruct your pillion on holding onto
the grab rail or your waist, leaning with you in
turns, and keeping their feet on the footrest,
even when the motorcycle is stopped.
Take time to learn & practice your
motorcycle
Even if you have ridden other motorcycles,
practice riding in a safe area to become
familiar with how this motorcycle works and
handles, and to become accustomed to the
motorcycle's size and weight.
Ride defensively
Ride within your limits
Make yourself easily visible
Keep your motorcycle in safe condition
For safe riding, its important to inspect your
motorcycle before every ride and perform all
recommended maintenance. Never exceed
load limits, and use accessories that have been
recommended by Hero MotoCorp for this
vehicle.
Riding under the influence of alcohol or drugs
is dangerous. Alcohol can reduce your ability
to respond to changing conditions and reduce
the reaction time. Do not drink and ride.
Always pay due attention to other vehicles
around you, and do not assume that other
drivers see you. Be prepared to stop quickly or
perform an evasive maneuver.
Pushing the limits is another major cause of
motorcycle accidents. Never ride beyond your
personal abilities or faster than conditions
demand. Remember that fatigue and
negligence can significantly reduce your ability
to make good judgements and ride safely.
Do not drink and ride
Some drivers do not see because motorcycles
they are not looking for them. To make yourself
more visible, wear bright reflective clothing,
position yourself so that others can see you,
signal before turning or changing lanes, and use
horn which will help others to notice you.
4
îFor stopping motorcycle, use both brakes
simultaneously, keeping throttle in the close
position.
îRide defensively and at a steady speed
(between 40-50 km/hr).
îAlways wear a helmet (ISI marked) with
chin strap securely fastened and insist on a
helmet for your pillion rider.
îDuring night time, dip headlamps of your
motorcycle for oncoming traffic, or when
following another vehicle.
îWhile riding, sit in a comfortable position
with your legs close to fuel tank.
îRespect road signs and obey traffic rules for
your own safety and that of others on the
road . (page 48 & 49)
îTo make yourself more visible, wear bright
reflective clothing that fits well.
îGive way to others on the road and signal
before you make a turn.
îAlways conduct simple pre-ride inspection
(page 22).
îTake care of loose/hanging clothes while
solo/pillion riding.
îGet your motorcycle serviced regularly by
the Authorised Hero MotoCorp workshop.
îDo not litter the road.
îAvoid sudden acceleration, braking and
turning of your motorcycle.
îDo not cross the continuous white/
yellow line in the center of the road, while
overtaking.
îNever touch any part of the hot exhaust
system like muffler.
îDo not attach large or heavy items to the
handlebars, front forks, or fenders.
îNever use cell phone while riding the
motorcycle.
îNever take your hands off the steering
handle while riding.
îConcentrate on the road and avoid talking
to the pillion rider or others on the road.
îNever shift gears without disengaging the
clutch and closing the throttle.
îNever ride under the influence of alcohol or
drugs.
SAFE RIDING TIPS
5
Do's: Don't:
îA two wheeler riding suit or jacket for
comfort as well as protection. Bright
coloured reflective clothing can help make
you more noticeable in traffic. Be sure to
avoid loose clothes that could get caught on
any part of your motorcycle.
Helmets and eye protection
Your Helmet is your most important piece of
riding gear because it offers the best
protection against head injuries. A helmet
should fit your head comfortably and securely.
A bright coloured helmet can make you more
noticeable in traffic, as can reflective strips.
An open-face helmet offers some protection,
but a full-face helmet offers more. Always
wear face shield or goggles to protect your
eyes and help your vision.
Additional riding gear
In addition to a helmet and eye protection, we
also recommend:
îSturdy boots with non-slip soles to help
protect your feet and ankles.
îLeather gloves to keep your hands warm
and help prevent blisters, cuts, burns, and
bruises.
îNot wearing a helmet increases the chance
of serious injury or death in a crash.
îBe sure you and your pillion always wear a
helmet, eye protection and other protective
apparel when you ride.
WARNING
Personal safety is your first priority. If you or
anyone else has been injured, take time to
assess the severity of the injuries and whether
it is safe to continue riding. Call for emergency
assistance if needed. Also follow applicable
laws and regulations if another person or
vehicle is involved in the crash.
If you are involved in a crash
PROTECTIVE APPAREL
For your safety, we strongly recommend that
you always wear an approved helmet (ISI
marked), eye protection, boots, gloves, long
pants and a long sleeve shirt or jacket
whenever you ride. Take care of loose/
hanging clothes while solo/pillion riding.
Although complete protection is not possible,
wearing proper gear can reduce the chance of
injury when you ride.
Following are suggestions to help you choose
proper riding gear.
If you decide to continue riding, first evaluate
the condition of your motorcycle. If the engine
is still running, turn it off. Inspect for fluid
leaks, check the tightness of critical nuts and
bolts, and check the handlebar, brake levers,
brakes, and wheels. Ride slowly and
cautiously. Your motorcycle may have
suffered damage that is not immediately
apparent. Have your motorcycle thoroughly
checked at a qualified service facility as soon
as possible.
6
îMake sure that the accessory does not
obscure any lamps, reduce ground
clearance, limit suspension travel or
steering travel, affect your riding position or
interfere with operating any controls.
îDo not pull a trailer or sidecar with your
motorcycle. This motorcycle was not
designed for these attachments, and their
use can seriously impair your motorcycle's
handling.
îBe sure electrical equipment does not exceed
the motorcycle's electrical system capacity
(page 3). A blown fuse can cause a loss of
lights.
Modifying your motorcycle or using non-
Hero MotoCorp accessories can make your
motorcycle unsafe. Before you consider
making any modifications or adding an
accessory, be sure to read the following
information.
ACCESSORIES & MODIFICATIONS
We strongly advise you not to remove any
original equipment or modify your
motorcycle in any way that would change its
design or operation. Such changes could
seriously impair your motorcycle's handling,
stability and braking, making it unsafe to
ride. Removing or modifying your lamps,
mufflers, emission control system or other
equipment can also make your motorcycle
illegal.
Modifications
îFollow all instructions in this owner's manual
regarding accessories and modifications.
îImproper accessories or modifications can
cause a crash in which you can be seriously
hurt or killed.
WARNING
________________________________________________________
________________________________________________________
_____________________________________________________
PHONE NO : _____________________________________
ANTI-THEFT TIPS
îAlways lock the steering and never leave the
key in the ignition switch .
îPark your motorcycle in a locked garage
whenever possible.
îPut your name, address and phone number
in this Owner's Manual and keep it in your
motorcycle at all times.
îMany times stolen motorcycles are identified
by information in the Owner's Manuals that
are still with them.
NAME: _____________________________________________
îUse an additional anti-theft device of good
quality.
ADDRESS: _______________________________________
7
Accessories
îRegular servicing: Get your motorcycle serviced at an Authorised Hero MotoCorp
workshop, as per the service schedule, for an optimum performance and keep the emission
level under check.
îGenuine spares: Always insist on Hero MotoCorp genuine parts as spurious or incompatible
spares and accessories can upset or deteriorate your motorcycle’s running condition.
îNoise pollution: Noise beyond a certain decibel is pollution. Whether it is from horns or
defective mufflers, excessive noise will cause headaches and discomfort.
îGenuine engine oil: Hero 4T Plus SAE 10W 30 SL grade (JASO MA2) engine oil
recommended by Hero MotoCorp and make sure you change it every 6000 kms. (with top
up every 3000 kilometres) to keep the engine fit and environment healthy.
îEmission pollution: Get emission of your motorcycle checked by Authorised agencies atleast
once every 3 months or as notified by the government from time to time.
îHealthy engine: The engine is the lifeline of every vehicle. To keep it healthy, it should be tuned
regularly, which will also help reduce pollution and improve vehicle performance & fuel
efficiency.
The following tips shall ensure a healthy motorcycle, healthy environment, and a healthy you.
îFuel saving & reduce pollution: Switch "OFF" the engine while waiting at traffic signal points
to save fuel and reduce pollution, if the waiting period is long.
TIPS FOR HEALTHY ENVIRONMENT
8
TOP VIEW MOTORCYCLE VIEWS
*Accessories and features shown may not be part of standard fitment.
9
(1) High beam indicator
(2) Horn switch
(4) Headlamp switch
(5) Rear view mirror
(6) Pass lamp switch
(3) Turn signal switch
(10) Programmed FI malfunction
(9) Turn signal indicator
(8) Neutral indicator
(7) Headlamp dimmer switch
Indicator lamp (MIL)
(11) Speedometer
(12) LCD panel
(13) Tripmeter knob
(14) Master cylinder
(18) Ignition switch with steering lock
(20) Leg guard
(15) Front brake lever
(16) Throttle grip
(17) Electric starter switch
(19) Fuel tank cap
5
15
12 14
2
3
4
68 10 11 13
1
16
17
18
19
20
7 9
278911
10
15
13
12
14
(2) Starter motor
(5) Main stand
(3) Gear shift pedal
(1) Fuel injector
(4) Rider foot rest
(6) left Side cover (11) Helmet lock/Helmet hanger
(10) Saree guard
(7) Side stand
(9) Women pillion step
(8) Pillion foot rest
(12) Rear turn signal lamp (17) Front Reflex reflector
(14) Tail/Stop lamp
(13) Rear reflex reflector
(16) Clutch lever
(15) Rear grip
LEFT SIDE VIEW MOTORCYCLE VIEWS
*Accessories and features shown may not be part of standard fitment.
10
17
16
35
46
1
13
RIGHT SIDE VIEW
(11) Front brake disc
(6) Brake pedal
(8) Throttle body
(9) Air suction valve
(10) Caliper assembly
(7) Oil filler cap
(15) Exhaust muffler
(13) Headlamp
(12) Front turn signal lamp
(14) Visor
12
14
*Accessories and features shown may not be part of standard fitment.
15
11
346710
59
211
1
(1) Pillion foot rest
(inside)
(4) Rider foot rest
(2) Battery compartment
(3) Kick starter pedal
(5) Oil level window
8
PARTS FUNCTION
Instruments and Indicators
The indicators are in the speedometer panel
above the headlamp. The functions are as
below.
Sl. No. Description Function
(1) Mode/reset button
Button when pressed switches diplay between
tripmeter and odometer. when tripmeter as selected
& button is long pressed it resets the tripmeter to
zero.
(2) High beam indicator Light glows when headlamp is in Hi beam.
(3)
When the ignition switch is turned “ON” the
Programmed-FI Malfunction Indicator Lamp (MIL)
glows for few seconds and then should go “OFF”. It
indicates that Programmed FI system is OK. If it
“Flashes”, or remains “ON” there is an abnormality in
the Programmed FI system, it is recommended to
reduce the speed and drive to the Authorised Hero
MotoCorp workshop for check-up.
Programmed-FI
Malfunction Indicator
Lamp (MIL)
12
8
9
10
1
2
3
6 754
4 Neutral indicator Light glows when vehicle is in neutral.
5 Speedometer Indicates driving speed.
Indicates the turn signal lamp operation to the
6 Turn signal indicator rider.
It indicates the current mileage of the
7 Real Time Mileage Indicator motorcycle (in km/litre). The indication will
(RTMI) change after every 10 seconds depending
upon the driving condition. (page-15).
8 Digital fuel gauge Indicates approximate fuel available.
Shows accumulated distance traveled.
9 Odometer
Shows the distance traveled during a trip.
10 Tripmeter
131
Sl. No. Description Function
IGNITION SWITCH
(1) Ignition switch
(2) Ignition key
(3) Steering lock position
The engine can be started, Turn signal lamps,
Horn, Tail/Stop lamp and passing switch can be
operated. Fuel gauge, indicates fuel level.
Programmed FI Malfunction indicator lamp
(MIL) illuminates for few seconds
Key cannot be removed
Engine cannot be started and no electrical
system will be functional. Key can be removed
Key can be removed
Key Removal
Steering can be locked
Function
“LOCK”
“ON”
“OFF”
Key Position
14
2
3
1
N
O
I
I
G
I
T
N
N
O
I
I
G
I
T
N
N
O
I
I
G
I
T
N
H
S
U
P
H
S
U
P
H
S
U
P
“ON” Position
“OFF” Position/
Lock Open
“LOCK” Position
ON
OFF
The real time mileage indicator (RTMI) (1)
shows the current mileage of the motorcycle
in km / litre and is refreshed after every 10
seconds.
When the ignition switch is turned ON, the
real time mileage indicator will temporarily
show the digit " " which indicates that all
the digital LCD segments are working. The
display range is from (km/litre).
REAL TIME MILEAGE INDICATOR
(RTMI)
(1) Real Time Mileage Indicator (RTMI)
The fuel consumption shall be displayed when
the speed of the vehicle is 5±2 km/hr. If the
speed is less then 5±2 km/hr "_ _,_" shall be
displayed.
15
FUEL GAUGE
The fuel gauge (1) is liquid crystal
display(LCD) type. The approximate amount
of fuel quantity available in the fuel tank is
indicated by the number of segments in the
display.
(1) Fuel gauge (2) Segments
(3) Segment
12
3
if all the segments (2) are displayed it means
fuel quantity in the fuel tank is 12 litres.
If only one segment (3) is displayed and
blinks, this indicates that the fuel quantity is
low and the fuel tank should be refilled as soon
as possible.
1
LEFT HANDLEBAR CONTROLS
TRIPMETER
ODOMETER
The Odometer (4) shows accumulated
distance traveled.
The Tripmeter (2) shows distance traveled
per trip. The Tripmeter can be reset to zero
by pressing the MODE / RESET button (3)
for more than 2 seconds.
(2) Tripmeter (3) MODE/RESET button
(4) Odometer
The Tripmeter/Odometer can be selected by
pressing the MODE / RESET button alternately.
NOTE
1. Passing switch
Functions in DC when the passing switch
knob is pressed in the following condition.
Gives an indication for passing ahead.
îHeadlamp switch is “OFF”.
2. Headlamp switch
The switch has three positions.
îHeadlamp switch is ON but on low beam.
marked by white dot.and
Position
Action
Headlamp “ON”
“Following is “ON”
Tail/Stop lamp
Position lamp
“OFF”
Fuel indicator display
16
3
2
44
1
2
6
3
The RTMI shows a minimum value of
fully closed, the fuel consumption is very
minimal and hence the display can go up to
Meter illumination
Shift the turn signal switch sideways for right
/ left indications and leave it to come back to
its normal position on its own.
IMPORTANT : To switch “OFF” the turn
signal after completing the turn, gently push
the knob inside.
4. Turn signal lamp switch ( )
5. Horn switch ( )
Press the switch to operate the horn.
3. Dimmer switch
Select for high beam and for low beam.
6. Clutch Switch (For electric start model)
A clutch switch provided for the safety of the
rider. The motorcycle cannot be started by
electric starter switch until the clutch lever is
operated when the vehicle is engaged in gear.
Starter Switch ( )
RIGHT HANDLEBAR CONTROLS
(1) Starter switch
Never hold starter switch continuously for
more than 5 seconds as continuously cranking
of engine will drain the battery.
CAUTION
Ensure starter switch (1) is operated when
the vehicle is in neutral gear. If the vehicle is
engaged in gear, press the clutch lever before
operating the starter switch. Release starter
switch after the engine has started. (1) Ignition key
STEERING LOCK
Steering lock with Ignition switch, turn the
ignition key (1) to "OFF" position & turn the
handle bar towards left or right & push the key
downwards & turn towards "LOCK" position.
After locking take out the ignition key.
17
2
1
4
51
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HERO GlamourFI Owner's manual

Category
Motor vehicle accessories & components
Type
Owner's manual

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