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SECTION 1 Introduction .................................................. 3
1.1 About this Installation Manual ................................3
1.2 Included in the Box ................................................. 4
SECTION 2 Product Characteristics ...............................5
2.1 Model Number ........................................................ 5
2.2 Dimensions for FTHW301 and FTHW399 models .5
2.3 Specications .........................................................6
2.3.1 Specications,301 .................................................6
2.3.2 Specications,399 .................................................7
2.4 Names of Components...........................................8
2.5 Product Flow Paths and Characteristics ................9
2.5.1 CentralHeatingow.BoilerHeatingMode. .........9
SECTION 3 Safety Regulations ....................................10
3.1 Safety Symbols ....................................................10
3.2 Safety Precautions and Proper Use ..................... 11
SECTION 4 Installation .................................................13
4.1 Location and Clearances (wall) ............................13
4.1.1 Wall Mount Bracket ..............................................14
4.1.2 Mounting Location Preparation ............................14
4.1.3 Wall Mounting the Boiler ......................................14
4.2 Location and Clearances for Boiler
with Optional Floor Stand. ....................................15
4.2.1 Flooring & Leveling...............................................16
4.3 Combustion Air ...................................... 17
4.3.1 Combustion Air from Room ..................................17
4.3.2 Ducted Combustion Air.........................................17
4.4 Venting (Exhaust) .................................................19
4.5 General Location Guideline .................................. 20
4.6 Locations for Vent Pipe Terminator ......................21
4.6.1 Venting Requirements in the Commonwealth of
Massachusetts .....................................................22
4.7 Common Vent Test ...............................................23
4.8 Air Supply and Vent Connections ......................... 24
4.8.1 Pipe Lengths for dual pipe venting systems. ........ 24
4.9 Indoor Combustion Air .......................................... 25
4.10 Vent / Air Pipe Terminations .................................25
4.10.1 Vertical Vent Termination ......................................25
4.10.2 Horizontal Vent Termination .................................26
4.10.3LowProleTwo-PipeSidewallVenting ................27
4.10.4 Flexible Vent Systems ..........................................28
4.10.5 Concentric Vent Termination ................................29
4.11 Gas Supply and Piping ........................... 30
4.12 Gas Supply Pressure ...........................................33
4.13 Adjusting Combustion ..........................................34
4.14 HighAltitudeInstallations.2,000’to10,000’ ......... 35
4.15 Natural Gas to Propane Conversion ....................36
4.16 Plumbing and Wiring Guidelines ........... 40
4.16.1Singlewall-mountedboilerwithDHWheatingand
high and low temperature zones w/ 24 V motorized
mixing valve..........................................................42
TABLE OF CONTENTS
4.16.2 Floor stand application: Zoning with zone valves
and indirect DHW tank pump. ..............................44
4.16.3 Cascade system with separate control of space
heating and DHW heating. ...................................46
4.17 ApplicableBackowPreventer ............................. 48
4.18 Hydronic Accessories & Water side Press Drop ..48
4.19 Boiler pump (P1) for primary/secondary piping ....49
4.20 Pressure Relief Valve ...........................................50
4.21 Disposal of Condensate .......................................51
4.22 Electrical Wiring Connections .............. 52
4.23 DIP Switches ........................................................53
4.24 ControlBoard,ElectricalDiagram ........................54
4.25 Ladder Diagram....................................................55
4.26 Electrical Connections (table)...............................56
SECTION 5 Control Display and Operation ..................58
5.1 Control Dial and Buttons ......................................58
5.2 LCD Overview ......................................................59
5.3 Operating Mode....................................................60
5.4 Setting the Clock ..................................................61
5.5 CH Set Point Change Mode .................................62
5.6 Status Display Mode ............................................63
5.7 Installer Mode ....................................................... 64
5.8 DHW Indirect Storage Mode ................................68
5.9 Outdoor Reset Adjustment ...................................69
5.10 External Set Point Temperature Control ...............69
5.11 Error Mode ...........................................................70
SECTION 6 Error Codes ...............................................71
6.1 Error Code Tables ...............................................71
6.2 Fault Tree Analysis ..............................................74
6.3 Fault Tree Analysis (cont) .................................... 75
SECTION 7 Trouble Shooting .......................................76
7.1 Diagnostics ........................................................... 76
7.2 Suggested Corrective Actions ..............................77
SECTION 8 Maintenance ..............................................79
8.1 Annual startup & general maintenance ................79
8.1.1 Regular Maintenance ...........................................79
8.1.2 Maintenance procedures [ Daily ] ......................... 79
8.1.3 Maintenance procedures [ Monthly ] ....................79
8.1.4 Maintenance procedures [Every 6 Months] .......... 80
SECTION 9 Installation Check ......................................80
9.1 Quick View ...........................................................80
9.2 Final Check Lists ..................................................81
9.3 Freeze Protection .................................................82
SECTION 10 Parts .................................................. 84-92