GETTING TO KNOW YOUR PRODUCT - BMCCD01
The BakeMax Continuous Dough Divider is used to separate dough mixtures for
pizza, bread and the like. It can separate the dough and make balls according to
specific weight measurements in a very agile way, in order to reduce the cost per
hourly wage and product standardization.
It is equipped with a 304 stainless steel tub, with a lid and a safety system, so when
equipment is opened, it turns off. It is also fitted with a front cover that is also
provided with a safety system so that the equipment will turn off if door isn't
securely shut, to prevent injury, and to allow for changing of dough nozzle.
The dough extracted from the mixer should be put directly in the BMCCD01 tub in
order to start the process of separating the dough, and settings should be adjusted
according to your needs.
WHEN INSTALLING THE EQUIPMENT
Before installing your BMCCD01, check the equipment whether the electric power
source is compatible with your machine.
Make sure that the lids and covers are closed, otherwise equipment will not work.
BMCCD01 is plugged on to a mono phase 110 or 220V supply so it's
recommended to check equipment tag always before turning it on. Install
equipment on a firm and flat surface. If there are any doubts, please contact
manufacturer.
LEARN HOW TO USE YOUR BMCCD01
To setup the BMCCD01 for use, please follow the process in the following order:
1. Choose the dough nozzle according to the dough weight you want -from 30g to
500 g, check table affixed to the machine.
2. Release lock from the doughing shaft on side of the equipment, select "advance"
on the crank according to the nozzle you have chosen, fix the lock of the doughing
shaft again after you have selected the weight you want.
EX: To separate the dough weighing 50g, choose nozzle N°1 which is the one
recommended in the table, then adjust advance of the dosing shaft according to
the diameter chosen; after you have selected the weight, fix the lock of the dosing
shaft.
Dough mixing paddle has only one position. To clean it all you need to do is
remove the fixing pin. The conveyor should not be adjusted too tightly, adjust it with
enough tension to transport the dough. To remove the blade, release the crank
and remove guide washer. When you are going to put it back, check for correct
position for both washer and blade.
CLEANING
1. Remove Dough Nozzle from front part of the equipment and when putting it back it
should be guided and fixed by both cranks.
2. Release crank from rear part of the equipment.
3. Pull the shaft along with the spiral/hook through the front of the equipment.
4. Proceed cleaning.
5. Then, reposition parts that were moved.
6. It is not allowed to clean the equipment with water. Use only a wet cloth to prevent
problems on the electric parts.
NOTE: Make sure that, after you have put the shaft and spiral/hook back, the
central shaft is properly fit, so it won't spin with the spiral/hook (the shaft doesn't
move, only the spiral/hook does).
LUBRICATING
It is recommended that every six months lubricating procedures be performed on
chains and gears. To do that, the side lid should be removed and lubrication be
performed with common grease for roller bearings.
NOTE: When repositioning the shaft, its smallest end should be lubricated with
some kind of cooking oil or shortening product on a daily basis.
CODE
DESCRIPTION PARTS
CODE
DESCRIPTION PARTS
04050
BASE 2.65 X 561.7 X 1.969M
04006
LOWER DOSER BEARING 6OX20M
04051
UPPER CLOSING 0.6 X 459 X
870.5 M
04061
HOOK ASSEMBLY
04053
REAR SIDE LID 0.6 X 563 X 867M
04021
DOUGH OUTLET NIPPLE F 60MM
04078
STAINLESS STEEL TUB
ASSEMBLY
04028
HOOK BUSHING 33 X 24 M
04054
FRONT LID 0.6 X583.72 X 867.04
M
04013
1IOOK CENTRAL SHAFT 35 X 647M
01148
MG ON/OFF SWITCH 29123
M4FTIEE3G I5A
04027
FRONT DOOR MICROSWITCH
SUPPORT 1.5 X 40 X 65M
04067
UPPER DOOR 1.5 X 374 X 483 M
04052
FRONT DOOR 1 (INGE 1.5 X 15 X
48M
04038
FRONT DOOR 1.5 X 374 X 483 M
04060
FRONT DOOR LOCK 1.5 X 36 5SM
04068
UPPER DOOR SUPPORT 1.5 X
105 X 133 M
04071
LOCK HUSHING 12.7 X 21M
00835
CRANK 33 X M6 X 50
01639
HOOK M10 X 30 X DIAM 60
00770
U-SHAPED TRIMMING 9MM
04029
DOSER POINTER 1.5 X 65M"
04070
HINGE PIN 12.7 X 9M
01808
SMALLER DISPLAY LID 2.0 X 195 X
195
01809
LARGER DISPLAY lid 2.0 X 333 X
368M
01807
GEAR RACK GEARING
04080
LARGER DOOR FRAME 1.5 X 14
X 358.76M
04016
DOSER GEAR CENTRAL SHAFT 35
X 60M
04079
SMALLER DOOR FRAME 1.5 X 14
X 328.76M
04035
CONVEYOR REAR BEARING
SUPPORT 2.65 X 63 X 172
04045
UPPI-R DOOR LII SIDE HINGE 1.5
X4S X 64M
04037
CONVEYOR TRIMMING .6 X 100 X
980M
04044
UPPER DOOR RH SIDE HINGE
1.5 X 48 X 64 M
04010
CONVEYOR FIXING SHAFT38.1 X
22I.3M
04030
SMALLER SPACER 12.7 X 20<>M
04007
MOVABLE CONVEYOR ROLL 33.7 X
I49.5M
04048
CONVEYOR BUSHING 30.16 X
50M
04008
CONVEYOR COVER STRETCHING
SHAFT 12.7 X I7L8.YI
01806
ROLLER GEARING DIAM 35
04046
CONVEYOR BASE 2.0 X 211 X 296 M
04047
MOTOR BASE 2.65 X 190 X
335.3M
01139
MONOPHASE 1/2 P4 11/22 601IZ
MOTOR
04057
SPACER CENTRAL SHAFT
BUSHING 25 X 15 M f 20.2:
00092
INTER MICROSWITCH KEY MG
2603 IR/E3
04042
REAR BEARING SPACER 61.5 X
30M F 50.5
01802
SPRING RING E 17
04011
REAR BEARING 160 X I32M
00065
ROLLER 6002 ZZ
04009
CONVEYOR CARRYING SHAFT
20 X 540. IM
01762
ROLLER 6210 ZZ
04076
GEAR ASSEMBLY Z 48/57
01801
CONICAL ROLLER 30210
01805
TRANSMISSION GEAR 7. 14
NYLON
01750
SPRING RING E35
00191
TRANSMISSION PULLEY
ASSEMBLY MCG 30
00086
ASA 35/1 CHAIN
04055
MOTOR PULLEY 45 X 40
01797
Z-825 BELT
00178
PINION GEAR ASSEMBLY Z40
MCG30
04081
DA 300 PULLEY SHAFT ASSEMBLY
04018
HOOK CENTRAL SHAFT
WASHER 4.7 X 70M
04082
DA 300 PINION GEAR SHAFT
01795
CRANK M 12 X 30 X DIAM 60 FEM
01093
SPRING RING E 20
04004
DOSER REAR BEARING 60 X 20M
01798
TIMER R'TW PE0I-I 220240VCA
04033
MICRO DOSER SUPPORT 2.0 X
110X117 M
00575
CONTACTOR CWM 9.10/220V 501
IZ'60I IZ
04077
DOSERSHAFT ASSEMBLY
01799
DA 300 POWER SOURCE
04032
MICRO DOSER ACTIVATOR 7.94
X 372 \l
01751
BOSCH MOTOR 24V
04006
DOSER SMALLER BEARING 60 X
20M
01385
CONVEYOR STRETCHING
SUPPORT 12.7 X 22 X 190
04012
DOSER SHAFT POINTER PIN
7.94 X 60M
00595
SPRING RING E 10
04005
DOSER SHAFT POINTER 20 X
40M
00558
ROLLER 6000 ZZ
04036
DOSING SHAFT SUPPORT 2.65 X
32 X 182M
01759
da 300 TRANSPORTING
CONVEYOR 145 X 830 M
04073
MICROSWITCH ACTIVATING
GUIDE 20 X 11
01837
SQUARE RUBBER FEET 50 X 50
04058
CUTTING MOTOR SUPPORT 2.65
X 275 X 340M
04023
MICROSWITCH SPACER 6.5 X 16
X 46M
04059
CUTTING MOTOR LID .6 X 245.8
X 388M
04014
CUTTER BUSHING 63.5 X 36M
04049
CUTTING BLADE 2.65 X 60 X
204.5M
04001
BLADE WASHER 4.75 X60M
04031
LARGER SPACER 12.7 X 295M
00137
BAKELITE (RANK 45 X M8 X 50
Parts Breakdown Figure 1
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