Hilti DC 180-S Operating instructions

Category
Power tools
Type
Operating instructions
DC 180-S
Bedienungsanleitung 1– 7
Operating instructions 9–15
Mode d’emploi 17–23
Istruzioni d’uso 25–31
Gebruiksaanwijzing 33–39
Manual de instruções 41–47
Manual de instrucciones 49–55
Brugsanvisning 57–63
Bruksanvisning 65–71
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ε
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73–80
Instrukcja obsługi 81–87
Инструкция по
зксплуатации
89–96
Návod na obsluhu 97–103
Návod k obsluze 105–111
Használati utasítás 113–119
*337054*
337054
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GB
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CZ
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PL
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DC 180-S diamond cutter
9
General information
In these operating instructions, this symbol indi-
cates points of particular importance to safety. The
instructions at these points must always be observed
in order to avoid the risk of serious injury.
Danger: electricity
The numbers refer to the illustrations. The illustra-
tions can be found on the fold-out cover pages. Keep
these pages open while you read the operating instruc-
tions.
In these operating instructions, the power tool to which
these operating instructions apply is referred to as “the
tool”.
To ensure correct use, please read the complete operating instructions carefully before the
tool is operated for the first time.
All instructions concerning the use of the tool are given also for your own safety!
Always keep these operating instructions together with the tool. Ensure that the operating
instructions are with the tool when it is given to other persons.
The tool must be held in both hands when in use. Always ensure that you work from a secure
stance.
Contents Page
General information 9
Description 9
Technical data 10
General safety precautions 11
Special safety precautions 12
Before use 13
Before beginning work 13
Disc guard 13
Changing discs 13
Kwik-lock clamping nut 13
Operation 14
Working with the cutter 14
Care and maintenance 14
Repairs / carbon brushes 15
Warning: Building statics 15
Environment 15
Accessories 15
Manufacturer's warranty tools 15
EC declaration of conformity 16
DC 180-S operating controls
Clamping nut
Kwik-lock clamping nut
Diamond cutting disc / grinding disc
Clamping flange
Clamping ring
Disc guard
Clamping lever
Adjusting nut
Spindle
Locating lug
Clamping screw
Disc guard
Parts of the machine
Supporting rib
Threaded bushing for side handle
Spindle lockbutton
Side handle
On / off switch
Description
The DC 180-S is an electrically powered diamond cut-
ter for professional use in construction.
The following conditions must be observed when
the machine is in use:
The machine must be connected to an AC mains sup-
ply which complies with the information printed on
the rating plate.
Use only insert tools which are intended for use with
this machine.
The machine is double insulated and must not be
earthed/grounded.
Observe the accident prevention regulations issued
by the applicable trade association.
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10
Technical data
Rated voltage: 110 V 230 V
Rated current: 18.4 A 9.2 A
Rated power input: 2000 W 2000 W
Rated power output: 1136 W 1250 W
Mains frequency: 50 Hz 50 Hz
Speed under no load: 8500 rpm 8500 rpm
Drive spindle thread: M14 M14
Cutting disc diameter: max. 180 mm max. 180 mm
Approx. weight (without accessories): 4.2 kg 4.2 kg
Weight
as per EPTA-Procedure 01/2003: 5.0 kg 5.0 kg
Insulation class: II Z (double II Z (double
insulated) insulated)
Noise and vibration information V alues determined in accordance with EN 50144
Typical noise levels (A-weighted):
Sound pressure level: 91 dB (A)
Sound power level: 104 dB (A)
Ear protectors must be worn!
Triaxial vibration value (vibration vector sum)
measured in accordance with EN 60 745-2-3 prAA: 2006
Surface grinding, (a
h, AG
):
with the vibration-absorbing side handle 7.3 m/s
2
with the hoop handle 8.2 m/s
2
Uncertainty (K) for triaxial vibration value: 1.5 m/s
2
Other applications such as cutting-off or wire brushing, may have different vibration emission values.
The tool is designed for the following uses:
Diamond
cutting disc Use / base material
Hilti insert tool: DC- D 180 C1 concrete / cement
DC- D 180 C2 concrete / hard rock
DC- D 180 M1 masonry / sand-lime blocks
DC- D 180 M2 masonry / tiles
From other manufacturers: abrasive cutting discs
abrasive grinding discs
abrasive flap discs and brushes
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Safety precautions
(Please read and keep these instructions)
Caution: The following fundamental safety precautions
must always be obser ved when using electric
tools/machines as protection against electric shock, the
risk of injury and fire hazards. Please read and take note
of these precautions before you use the tool/machine.
Keep these safety precautions in a safe place!
1
Keep your place of work clean and tidy . Disorder where
you are working creates a potential risk of accidents.
2
Make allowance for influence from the sur-
roundings. Don’t expose your electric tools/machines
to rain. Don’t use electric tools/machines in damp or wet
surroundings. Make sure the work area is well lit. Don’t
use electric tools/ machines near inflammable liquids
or gases.
3
Always protect yourself against electric shock.
Never touch grounding (earthing) parts e.g. pipes, radi-
ators, cookers, ovens, refrigerators.
4
Keep children away. Don’t let other persons touch the
electric tool/machine or supply cord. Keep them away
from your work area.
5
Keep your electric tool/machine in a safe place. Elec-
tric tools/machines not in use should be kept in a dry
locked-up place out of the reach of children.
6
Don’t overload your electric tools / machines. Y ou will
do your work better and safer in the specified perfor-
mance / rating range.
7
Do not use the electric tool for purposes for which it
is not intended (e. g. by fitting drill bits or similar, fitting
saw blades for woodworking, etc.).
8
Wear suitable clothing. Don’t wear loose clothing or
jewellery they could be caught up in moving parts.
When working outside, the use of rubber gloves and
non-slip shoes is recommended. Wear a helmet or cap
if you have long hair.
9
Always wear protective goggles. If work causes dust,
wear a mask as well.
10
Connect dust extraction equipment. If devices are
provided for the connection of dust extraction and col-
lection facilities ensure these are connected and prop-
erly used.
11
Don’t use the supply cord for any other purpose.
Don’t carry the electric tool/ machine by the supply cord
and don’t pull the plug out of the socket/receptacle by
pulling the supply cord. Protect the cable from heat, oil
and sharp edges.
12
Secure the workpiece. Use a clamping device or vice
to hold the workpiece. It is secured more reliably in this
waythaninyourhandandyoucanthenholdandoper-
ate your electric tool/machine with both hands.
13
Don’t bend over too far when working. Avoid an unusu-
al stance. Make sure that you are standing firmly and
keep your balance at all times.
14
Take good care of your electric tools/machines.
Keep the drill bits, insert tools etc. sharp and clean so that
you can do your work better, safer and more reliably.
Observe the cleaning and maintenance regulations and
the instructions for changing drill bits, insert tools etc.
Check the supply cord regularly and have it renewed by a
recognized specialist if it is damaged. Check the extension
supply cord regularly and, if it is damaged, replace it. Keep
grips and side handles dry and free from oil or grease.
15
Always pull out the plug from the mains if the
electric tool/machine is not in use, prior to cleaning and
maintenance work and when changing insert tools.
16
Never leave a key in place. Always check before switch-
ing on that the key or adjusting tools have been removed.
17
Avoid any unintentional start-up. Never carry a plugged-
in electric tool/machine with your finger on the switch.
Always make sure that the switch is off when plugging
the electric tool/machine into the main electric supply.
18
If an extension supply cord is used outside, only use
one which has been approved for the purpose and is
correspondingly marked.
19
Be attentive at all times. Keep your eye on your work.
Remain in a sensible frame of mind and don’t use the
electric tool/machine if you cannot concentrate com-
pletely.
20
Check your electric tool/machine for damage. You
must check the safety devices or damaged parts care-
Ear protection must be
worn
Safety gloves must be
worn
Eye protection must be
worn
Respiratory equipment
must be worn
Safety overalls must be
worn
Read the operating
instructions
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12
fully for perfect functioning in keeping with the intend-
ed purpose before using the electric tool/machine fur -
ther. Check whether the moving parts function proper -
ly, whether they aren’t sticking, whether any parts are
broken, whether all other parts work properly and are
fitted correctly, and make sure that all other conditions
which can influence operation and running of the elec-
tric tool/machine are as they should be. Damaged guards
and protective devices and parts must be repaired prop-
erly by an authorized service workshop or replaced pro-
vided that nothing else is stated in the operating instruc-
tions. Damaged switches must also be replaced by a
Hilti service centre. Never use electric tools/machines
which cannot be switched on and off by the switch.
21
Caution! For your own safety’s sake, only use origi-
nal Hilti accessories and attachments which are speci-
fied in the operating instructions. The use of accessories
or insert tools or attachments other than those speci-
fied in the operating instructions can result in personal
injury to you.
22
Only have repairs carried out by recognized electri-
cal specialists. This electric tool/machine complies with
respective safety regulations. Repairs may only be car-
ried out by a Hilti service centre. Only original Hilti spare
parts may be used otherwise an accident hazard for the
operator can exist.
23
When working on electrically conductive mate-
rials, conductive dust may collect inside an electric tool,
causing leakage of electric voltage and a possible risk
of electric shock. Work of this kind, for example, includes
drilling through steel reinforcement in concrete ceilings.
Electric tools or machines used for applications of this
kind must be inspected at regular, short intervals by a
recognised specialist or at a Hilti service workshop in
order to ensure that no hazardous deposits of conduc-
tive dust are present inside the tool and to confirm the
integrity of the tool’s electrical insulation.
Special safety precautions
Check that the tool is switched off before plugging
the supply cord into the mains socket.
The side handle must always be fitted when the tool
is in use.
Always guide the supply cord away to the rear of the
tool.
Always wear goggles, ear protectors and a respira-
tory protection mask when carrying out grinding and
cutting work.
Wear protective gloves and sturdy footwear.
For safety reasons, the disc guard, hand guard and
auxiliary handle must always be fitted when the angle
grinder is in use.
The O-ring must always be in place on the clamping
flange.
The mounting bore of grinding and cutting discs must
fit on the centering collar of the clamping / mounting
flange without any play . Do not use reducers or adaptors.
Before switching on the tool, check that the grinding /
cutting disc is fitted correctly and that it can rotate freely .
Use only grinding and cutting discs that are approved
for use at the maximum permitted no-load speed of
the tool.
Observe the disc manufacturer's instructions when
fitting and using grinding / cutting discs.
New grinding/cutting discs should be tested by run-
ning the tool with the disc for at least 30 seconds.
Grinding/cutting discs that are damaged, run out of
true or vibrate must not be used.
Prevent movement of the workpiece by clamping it
securely in place.
Do not clamp the tool in a vice.
A dust extraction system equipped with a stone dust
filter, e.g. the Hilti TDA-VC 40/60 vacuum cleaner,
must be used when grinding or cutting stone.
The tool may be used for dry grinding / cutting only.
Grinding or cutting materials containing asbestos is
not permitted.
Caution: Take care to avoid concealed electric
cables, gas and water pipes. For example, a met-
al detector may be used to check the area where the
work is to be carried out.
Grinding or cutting metal causes sparks to fly. Ensure
that persons are not at risk as a result. Due to possi-
ble fire hazards, ensure that there are no flammable
materials in the immediate vicinity (within the area
where sparks fly). Do not use the tool in areas where
there is a risk of explosion.
Observe the direction of rotation of the disc. Always
hold the tool so that sparks and dust fly away from
the body.
Caution: The grinding or cutting disc continues to
rotate even after the tool has been switched off.
Do not attempt to brake the grinding / cutting disc by
applying lateral pressure after the tool has been
switched off.
Use of a ground fault interrupter switch (30 mA)
can increase operator safety and is recommended
in certain conditions, e.g. in extremely humid or damp
surroundings or where the tool is exposed to con-
ductive dust.
After a power cut: Switch off the tool and unplug the
supply cord.
Always switch off the tool before fitting the disc guard
or adjusting the guard to a different position.
When fitting discs or insert tools, observe the arrow
that indicates direction of rotation.
The use of extension cables with multiple sockets per-
mitting the simultaneous use of several electric tools
should be avoided.
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13
type approved for use at spindle speeds at least as high
as the maximum no-load running speed of the tool.
After fitting the disc guard ,placetheclampingflange
on the spindle .
Fit the diamond cutting disc, abrasive cutting or grind-
ing disc and screw on the clamping nut .
Fig.
An O-ring (plastic part) is located around the centring
collar of the clamping flange . If the O-ring is dam-
aged or missing, it is essential that it is replaced before
the clamping flange is fitted.
Prevent movement of the spindle by pressing the spin-
dle lockbutton .
The spindle lockbutton should be operated only when
the spindle has stopped rotating.
Use the pin wrench to tighten the clamping nut.
Kwik-lock clamping nut
The Hilti Kwick-lock clamping nut can be used for fit-
ting the grinding / cutting disc.
The Kwick-lock nut is used instead of the standard
clamping nut . This permits grinding / cutting discs
to be changed without the use of a tool.
Clean the clamping flange and Kwik-lock clamp-
ing nut .
Check the Kwik-lock clamping nut before it is fitted:
Fig.
The arrow (A) on the top surface must be positioned
within the index marks (B). If the Kwik-lock nut is tight-
ened without first checking that the arrow is located
within the index marks, it will no longer be possible to
release it by hand. In this case, release the Kwik-lock nut
using the pin wrench. Do not use a pipe wrench under
any cir cumstances.
To fit a grinding disc, clean the clamping flange and
place it on the spindle, then fit the grinding disc (see
illustration). Screw on the Kwik-lock clamping nut as
shown in the illustration (with lettering visible after the
nut is screwed on) until it is seated against the grinding
disc.
Fig. : Releasing the clamping nut
Prevent movement of the spindle by pressing the spin-
dle lockbutton.
The Kwik-lock clamping nut can be released by hand
by turning the knurled ring to the left (counterclock-
wise).
Important: Never use intermediate washers, flanges,
etc. between the disc and Kwik-lock nut.
Caution! Only use the Kwik-lock nut on the Hilti
DC180-S cutter. Do not use the Kwik-lock nut with cup
wheels and brushes.
Before use
It is essential that the operating instructions are read
before the tool is operated for the first time.
Always keep these operating instructions together
with the tool.
Ensure that the operating instructions are with the
tool when it is given to other persons.
Before beginning work
Always observe the enclosed safety precautions.
Disc guard
Never use the cutter without the disc guard in place.
The DC180-S diamond cutter is available with different
disc guard systems depending on the country in which
it is to be used.
Disc guard with clamping screw
The locating lug onthediscguard ensures that
the machine can be fitted only with the correct type of
disc guard.
Release the clamping screw if necessary.
Place the disc guard on the spindle collar of the gear
housing, with the locating lug positioned in the locat-
ing groove. Rotate the guard to bring it into the cor -
rect working position.
The closed side of the disc guard must always be
positioned towards the operator.
Tighten the clamping screw .
Disc guard with quick-release mechanism
The disc guard has been pre-adjusted to the diam-
eter of the spindle collar . The adjusting screw at
the clamping lever therefore requires no further adjustment.
Open the clamping lever .
Place the disc guard on the spindle collar as described
above and close the clamping lever .
Changing discs
Always disconnect the tool from the electric supply
before changing discs!
Caution: Press the spindle lockbutton only when
the spindle has stopped rotating.
Clean the clamping flange andclampingnut or
Kwik-lock nut . Use only grinding / cutting discs of a
Verwenden Sie das Produkt in keinem Fall anders,
als es diese Bedienungsanleitung vorschreibt.
Do not use this product in any way other than as
directed by these operating instructions.
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14
Operation
On / off switch without locking function
Depending on national regulations, the diamond cutter
is equipped with an on / off switch without locking func-
tion or, alternatively, with a Tricontrol switch. The Tri-
control switch incorporates 3 functions:
Release
On / off switch
Lock
Instantaneous operation (without locking function)
Switching on: Slide the switch forward without applying
pressure (unlock). Press the switch (switch on).
Switching off: Release the switch.
Sustained operation (Tricontrol switch)
Switching on: Slide the switch forward without applying
pressure (unlock). Press the switch (switch on) and,
while still applying pressure, slide the switch further
forward.
Switching off: Press the switch and then release it.
Testing new grinding / cutting discs
Run the tool for at least 30 seconds under no load. If a
disc vibrates, it should not be used. Do not subject grind-
ing / cutting discs to impacts. Do not allow discs to come
into contact with grease.
Starting current regulator (230 V version)
The starting current required by the machine is several
times higher than the nominal current input. The start-
ing current regulator limits the current drawn by the
machine when starting, preventing the mains fuse from
tripping. It also ensures that the machine starts smooth-
ly without a jolt.
Side handle and hand guard
Always use the side handle for safety’s sake.
The side handle can be screwed on to the gearing
section in one of three positions.
Always use the hand guard (accessory) when work-
ing with the rubber backing pad.
The hand guard is secured to the gearing section by the
side handle.
Working with the cutter
Fig.
Do not try to force the disc into the material when cut-
ting and grinding. Simply move the disc in a reciprocat-
ing motion across the workpiece. Only moderate pres-
sure, appropriate to the material being cut or ground,
should be applied in the direction of advance.
The cutting direction is important. The disc must always
take a counter rotating approach to the material being
cut as the tool is advanced (up cut). Accordingly, never
move the tool in the opposite direction. The tool may oth-
erwise become uncontrollable, presenting a risk of the
disc jumping out of the cut.
Special discs should be used for non-ferrous metals (e.g.
aluminium, V2A).
Working with dry-cutting diamond discs
The DC180-S diamond cutter is particularly suitable for
use with dry-cutting diamond discs. A range of Hilti dia-
mond discs is available.
Dry-cutting diamond discs may overheat and thus suf-
fer damage when cutting particularly hard mineral mate-
rialssuchasconcretecontainingahighproportionof
hard aggregates (pebbles). A trail of sparks around the
perimeter of a diamond cutting disc is a clear indication
of this.
If this occurs, the cutting operation must be interrupted
and the diamond disc allowed to cool for a short time by
running the machine under no load. A drop in the rate of
cutting progress may indicate that the diamond segments
require sharpening (segments have become polished).
The segments can be resharpened by making a few cuts
in an abrasive material (a Hilti sharpening plate or abra-
sive sand-lime block).
Fig. : Use of a cutting guide is mandatory for cutting
stone. This attachment prevents tilting of the disc rela-
tive to the workpiece.
Fig. : Adjusting the position of the gear housing
Disconnect the plug from the mains socket. Clean the
diamond cutter. The gear housing may be adjusted at
90° intervals to one of four positions, thus making it pos-
sible to use the cutter safely and without fatigue in any
working position (example: cutting using DC-D diamond
cutting discs).
Release and remove the four screws. Rotate the gear
housing through 90° without pulling it out towards the
front end. Insert and tighten the screws, taking care to
ensure that they are located correctly. Fit the side handle
in the threaded bushing .
Rough grinding/smoothing
The best effect is achieved if the grinding disc is held at
an angle of approx. 30° to the work surface. Don’t press
heavily when grinding otherwise the tool will suffer dam-
age, the disc will wear faster and the grinding perfor-
mance will decrease.
Never use cutting discs for rough grinding / smooth-
ing.
Care and maintenance
Always disconnect the plug from the mains socket before
carrying out any work on the tool.
The cooling slots in the motor housing must be kept
clean and unobstructed at all times. Dust should be
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15
blown out from the motor at regular intervals (approx.
every four weeks), if possible using compressed air.
Conductive dust may collect inside the tool when it is
used under extreme conditions for working on metals.
This may reduce the effectiveness of the tool's electri-
cal insulation. In such cases, the use of a stationary dust
extraction system and a ground fault interrupter switch
(FI) are recommended. Dust should also be blown out
from the ventilation slots at frequent intervals.
Repairs / Carbon brushes
The tool has been manufactured carefully and sub-
jected to stringent tests and inspections. Neverthe-
less, should it become necessary, the tool should be
repaired at a Hilti service centre.
Repairs may be carried out only by trained electrical
specialists.
The carbon brushes are of the automatic cut-out type.
The tool will be switched off automatically when it
becomes necessary to replace the carbon brushes.
Use only original Hilti carbon brushes.
The tool requires no other maintenance.
Warning: Building statics
Slits in load-bearing walls are subject to part 1 of the
DIN 1053 standard, or other national regulations and
directives.
It is essential that these regulations are observed. The
design engineer, architect, or person in charge of the
building project must be consulted before beginning
slitting work.
Environment
Return waste material for recycling
Most of the materials from which Hilti electric
tools are manufactured can be recycled. The
materials must be correctly separated before they can
be recycled. In many countries, Hilti has already made
arrangements for taking back your old electric tools for
recycling. Please ask your Hilti customer service depart-
ment or Hilti representative for further information.
Only for EU countries
Disposal of electric tools together with house-
hold waste is not permissible!
In observance of European Directive 2002/96/EC on
waste electrical and electronic equipment and its imple-
mentation in accordance with national law, electric tools
that have reached the end of their life must be collected
separately and returned to an environmentally compat-
ible recycling facility .
Accessories
Kwik-lock clamping nut
Disc guard with cutting guide
Toolbox
DC-D diamond cutting discs
Manufacturer's warranty tools
Hilti warrants that the tool supplied is free of defects
in material and workmanship. This warranty is valid so
long as the tool is operated and handled correctly,
cleaned and serviced properly and in accordance with
the Hilti Operating Instructions, and the technical sys-
tem is maintained. This means that only original Hilti
consumables, components and spare parts may be
used in the tool.
This warranty provides the free-of-charge repair or
replacement of defective parts only over the entire lifes-
pan of the tool. Parts requiring repair or replacement
as a result of normal wear and tear are not covered by
this warranty.
Additional claims are excluded, unless stringent
national rules prohibit such exclusion. In particular,
Hilti is not obligated for direct, indirect, incidental
or consequential damages, losses or expenses in
connection with, or by reason of, the use of, or inabil-
ity to use the tool for any purpose. Implied warranties
of merchantability or fitness for a particular purpose
are specifically excluded.
For repair or replacement, send tool or related parts
immediately upon discovery of the defect to the address
of the local Hilti marketing organization provided.
This constitutes Hilti's entire obligation with regard to
warranty and supersedes all prior or contemporane-
ous comments and oral or written agreements con-
cerning warranties.
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16
EC declaration of conformity
Description: Cutter
Serial no.: xx/0000001–xx/999999
Designation: DC180-S
Year of design: 2000
We declare, under our sole responsibility, that this product
complies with the following standards and directives:
HD 400, EN 55014-1, EN 55014-2, EN 61000-3-2, EN
61000-3-3, according the the provisions of the directives
89/336/EWG, 98/37/EG
Hilti Aktiengesellschaft
Dr. Ivo Celi Dr. Heinz-Joachim Schneider
Senior Vice President Executive Vice President
Business Unit Diamond Business Area Electric Tools & Accessories
01/2005 01/2005
Printed: 07.07.2013 | Doc-Nr: PUB / 5069473 / 000 / 00
Hilti Corporation
FL-9494 Schaan
Tel.: +423 / 234 2111
Fax: +423 / 234 29 65
www .hilti.com
Hilti = registered trademark of Hilti Corp., Schaan W 2413 0102 10-Pos. 1 1 Printed in Liechtenstein © 2002
Right of technical and programme changes reserved S. E. & O.
1 609929 C02
*337054*
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Hilti DC 180-S Operating instructions

Category
Power tools
Type
Operating instructions

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