Troybilt 60TP Owner's manual

Category
Lawnmowers
Type
Owner's manual

This manual is also suitable for

Automatic Lawn Tractor Horse TM(Model 60TP)
READ SAFETY RULES AND mNSTRUCTmONS CAREFULLY BEFORE OPERATmON
Warning: This unitisequippedwithan internalcombustionengineandshouldnotbeusedon or nearanyunimprovedforest-covered,brush=
coveredor grass=coveredlandunlesstheengine'sexhaustsystemisequippedwithasparkarrestermeetingapplicablelocalorstatelaws(ifany),
If a sparkarresterisused,itshouldbemaintainedineffectiveworkingorderbytheoperator,Inthe StateofCaliforniatheaboveisrequiredbylaw
(Section4442oftheCaliforniaPuNicResourcesCode),Otherstatesmayhavesimilarlaws,Federallawsapplyonfederallands,A sparkarrester
forthemufflerisavailablethroughyournearestengineauthorizedservicedealeror contacttheservicedepartment,RO,Box361131Cleveland,
Ohio44136=0019,
FORMNO,770=10189I
PRINTEDIN U,S,A Troy-Bilt LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019 01/06/2006
This Operator's Manua_ is an important part of your new lawn tractor, mtwH_ he_p you assemble,
prepare and maintain the unit for best performance. P_ease read and understand what it says.
Table of Contents
Slope Gauge ....................................................... 3
Safe Operation Practices ................................... 4
Setting Up Your Lawn Tractor ............................ 8
Operating Your Lawn Tractor ........................... 10
Adjusting Your Lawn Tractor ............................ 18
Maintaining Your Lawn Tractor ........................ 20
Off-Season Storage / Attachments ................. 26
Safety Labels .................................................... 27
TrouMe Shooting .............................................. 28
Parts List ........................................................... 30
Finding and Recording Model Number
BEFOREYOU STARTASSEMBLING
YOURNEW EQUIPMENT,
please locatethe modelplateonthe equipmentand copythe
informationtothe samplemodel plate providedto the righL
Youcan locatethe modelplate by looking beneaththe seal
Thisinformationwill be necessaryto usethemanufacturer's
web siteand/or obtainassistancefromthe CustomerSupport
Departmentoran authorizedservicedealer.
Modem Number Seriam Number
0 TR#_H_--T_ TROY=BiLT LLC
P. O. BOX 361131
www.troybiit.com CLEVELAND, ON44136
338=558=7228
,, 856=848=6483_
Customer Support
P_ease do NOTreturn the unitto the retai_er from which it was
purchased, without first contacting Customer Support.
if you havedifficultyassemblingthis productor haveanyquestionsregardingthe controls, operation,ormaintenanceof this
unit,youcan seek helpfrom theexpert& Choosefromthe optionsbelow:
1, Visittroybilt.com formanyusefulsuggestions,ClickonCustomer
Supportbuttonandyouwillgettheoptionsreproducedinthescreen
shotbelow,CIbk ontheappropriatebuttonandhelpisimmediately
availabb,
3, Theenginemanufacturer isresponsibbforall engine=relatedissues
with regardtoperformance,power=rating,specifications,warrantyand
service,Phaserefertotheenginemanufacturer'sOwner's/Operator's
Manual,packedseparatelywithyourunit,formoreinformation,
2, Phonea Customer Support Representativeat 1=866-840=6483,
your lawn moweron such slopes.
/
/
/
/
o
/
/
t
o
w_
WARNING
Do not mowon inclines
with a dope in excess
of 15degrees(a rise
of approximately
2-"
feet). A riding r
couldoverturnand
cause seriousinjury.
if operatinga walb
behindmoweron such
a dope, it isextremely
footing and youcould
dip, resultingin serious
injury.
OperateRiDiNG
mowersupand down
dopes, neveracross
theface of dopes.
Operate
WALK-BEHIND
mowersacrossthe
face of dopes, never
up and down slopes.
\
3
_i i _ i _i _ i _ iii _ _
DANGER: This machine was builtto be operatedaccordingto the rubs for safeoperation in this
manuakAs with any type of powerequipment,carelessnessor erroronthe partof the operatorcan
S ale resultin seriousinjury.This machineis capable of amputatinghandsand feet and throwing objects.
Failureto observethe following safetyinstructionscould resultin seriousinjuryor death.
instructionswhich, if
notfollowed, could
endangerthe personal
safetyand/or property
of yourselfand others.
Readandfobowall
instructionsin this man=
ualbeforeattemptingto
operatethis machine.
Failureto complywith
Whenyouseethis
symbol.
HEED ITS WARNING
Your
Responsibility
Restrictthe use
of this power machine
to personswho read.
understand
and followthe warnings
and instructions
in this manual
Children
1. Tragicaccidentscanoccuriftheoperatorisnot
abrt tothepresenceofchildren.Childrenareoften
attractedto themachineandthemowingactivity.
Theydo notunderstandthedangers.Neverassume
thatchildrenwillremainwhereyoulastsawthem.
a. Keepchildrenoutofthe mowingareaandin
watchfulcareofa responsibleadultotherthan
theoperator.
b. Bealertandturnmachineoff ifa childenters
thearea.
c. Beforeandwhilebacking,lookbehindand
downforsmallchildren.
d. Nevercarrychildren,evenwiththeblade(s)
shutoff.Theymayfalloffandbeseriously
iniuredor interferewithsafemachineoperation.
e. Useextremecarewhenapproachingblind
corners,doorways,shrubs,treesor other
objectsthatmayblockyourvisionofa child
whomayrunintothemachine.
f. Toavoid back-overaccidents, always
disengagethe cutting blade(s) before
shifting into Reverse.If equipped,the
"ReverseCaution Mode" should not be
usedwhen children or others are around.
g. Keepchildrenawayfromhotor running
engines.Theycansufferburnsfroma hot
muffler.
h. Removekeywhenmachineisunattendedto
preventunauthorizedoperation.
2. Neverallowchildrenunder14yearsoldto operate
themachine.Children14}'earsoldandovershould
readandunderstandtheoperationinstructionsand
safetyrubs inthismanualandshouldbetrainedand
supervisedbya parent.
Operation
Safe Handlingof Gasoline:
1. Toavoid personal injuryor property damageuse
extremecare in handlinggasoline. Gasolineis
extremely flammableand the vapors areexplo-
sive. Seriouspersonaliniurycanoccurwhengasoline
isspilledonyourselfor yourclotheswhichcanignite.
Washyourskinandchangeclothesimmediately.
a. Useonlyanapprovedgasolinecontainer.
b. Neverfillcontainersinsidea vehbb or ona
truckor trailerbedwitha plastb liner.Always
placecontainerson thegroundawayfrom
yourvehblebeforefilling.
c. Whenpractbal,removegas-powered
equipmentfromthetruckortrailerand refuelit
ontheground.Ifthis isnotpossibb,then
refuelsuchequipmentona trailerwitha
portabbcontainer,ratherthanfromagasoline
dispensernozzb.
d. Keepthenozzb in contactwiththerimof
thefueltankor containeropeningatall
timesuntilfuelingiscomplete.Donotusea
nozzleIocbopendevice.
e. Extinguishallcigarettes,cigars,pipesand
othersourcesofignition.
f. Neverfuelmachineindoors.
g. Neverremovegascaporaddfuelwhilethe
engineishotor running.Mow enginetocool
atbast twominutesbeforerefueling.
h. Neveroverfillfueltank.Filltanktonomore
than1/2inchbelowbottomoffilbr neckto
allowspaceforfuelexpansion.
i. Replacegasolinecapandtightensecurely.
i. If gasolineisspilled,wipeitofftheengine
andequipment.Moveunittoanotherarea.
Wait5 minutesbeforestartingtheengine.
k. Toreducefirehazards,keepmachinefreeof
grass,leaves,orotherdebrisbuild-up.Clean
upoil orfuelspillageand removeanyfuel
soakeddebris.
I. Neverstorethemachineorfuelcontainer
insidewherethereisanopenflame,spark
or pilotlightason a waterheater,space
heater,furnace,clothesdryeror othergas
appliances.
m. Allowa machinetocoolatbast fiveminutes
beforestoring.
4
GeneralOperation:
1. Read,understand,andfollowall instructionsonthe
machineandinthe manual(s)beforeattemptingto
assembleandoperate.Keepthismanualina safe
placeforfutureandregularreferenceandforordering
replacementparts.
2. Befamiliarwithall controlsandtheirproperoperation.
Knowhowtostopthemachineanddisengagethem
quickly.
3. Neverallowchildrenunder14yearsold tooperate
this machine.Children14yearsold andovershould
readandunderstandtheoperationinstructionsand
safetyrubs in thismanualandshouldbetrainedand
supervisedbyaparent.
4. Neverallowadultstooperatethis machinewithout
properinstruction.
5. Tohelpavoidbladecontactora thrownobiectiniury,
keepbystanders,helpers,childrenand petsat bast
75 feetfromthemachinewhileit isinoperation.8top
machineifanyoneentersthearea.
6. Thoroughlyinspecttheareawheretheequipmentisto
beused.Removeallstones,sticks,wire,bones,toys,
andotherforeignobiectswhichcouldbepickedup
andthrownbytheblade(s).Thrownobiectscancause
seriouspersonaliniury.
7, Planyourmowingpatterntoavoiddischargeof
materialtowardroads,sidewalks,bystandersandthe
like.Also,avoiddischargingmaterialagainsta wallor
obstructionwhichmaycausedischargedmaterialto
ricochetbacktowardtheoperator.
8. Alwayswearsafetyglassesor safetygogglesduring
operationandwhileperformingan adiustmentor
repairtoprotectyoureyes.Thrownobiectswhich
ricochetcancauseseriousiniurytotheeyes.
9. Wearsturdy,rough-sobdworkshoesandclose-fitting
slacksandshirts.Loosefittingclothesandiewelry
canbecaughtinmovabbparts.Neveroperatethis
machinein barefeetor sandals.
10.Beawareofthemowerandattachmentdischarge
directionanddo notpointitatanyone.Donotoperate
themowerwithoutthedischargecoverorentiregrass
catcherin itsproperplace.
11.Donotputhandsor feetnearrotatingpartsor under
thecuttingdeck.Contactwiththeblade(s)can
amputatehandsandfeet.
12.Amissingor damageddischargecovercancause
bladecontactor thrownobiectiniuries.
13.8toptheblade(s)whencrossinggraveldrives,walks,
or roadsandwhilenotcuttinggrass.
14.Watchfortrafficwhenoperatingnearor crossing
roadways.Thismachineisnotintendedforuseon
anypublicroadway.
15.Donotoperatethemachinewhileunderthe influ-
enceofalcoholordrugs.
16.Mowonlyin daylightor goodartificiallight.
17,Nevercarrypassengers.
18.Disengageblade(s)beforeshiftingintoreverse.
Backupslowly.Alwayslookdownandbehindbefore
andwhilebackingtoavoida back-overaccident.
19.Slowdownbeforeturning.Operatethe machine
smoothly.Avoiderraticoperationandexcessive
instructionswh ch. if
notfollowed,could
endangerthe personal
safety and/or property
of yourselfand others.
Readand followall
instructionsin this man-
ual beforeattemptingto
operatethis machine.
these instructions may
result in personal injury.
When you see this
symbol.
HEED iTS WARNING
Your
Responsibility
Restrictthe use
d this powermachine
to personswho read,
understand
and followthe warninas
and instructions
in this manual
5
21.Neverleavea runningmachineunattended.Always
turnoff blade(s),placetransmissionin neutral,set
parkingbrake,stopengineand removekeybefore
dismounting.
22.Useextracarewhenloadingor unloadingthe
machineintoa trailerortruck.Thisunitshouldnot
bedrivenupor downramp(s),becausethe unit
couldtipover,causingseriouspersonaliniury.The
unitmustbepushedmanuallyonramp(s)toloador
unloadproperly.
23.Mufflerandenginebecomehotandcancausea
burn.Donottouch.
24.Checkoverheadclearancescarefullybeforedriving
underlowhangingtreebranches,wires,dooropen-
ingsetc. wheretheoperatormaybestruckorpulled
fromtheunit,whichcouldresultinseriousiniury.
25.Disengageallattachmentclutches,depressthe
brakepedalcompbtelyandshiftintoneutralbefore
attemptingtostartengine.
26.Yourmachineisdesignedtocutnormalresidential
grassof aheightno morethan10".Donotattemptto
mowthroughunusuallytall,drygrass(e.g.,pasture)
or pilesofdryleaves.Drygrassor leavesmay
contacttheengineexhaustand/orbuildup onthe
mowerdeckpresentinga poten%lfirehazard.
27.Useonlyaccessoriesandattachmentsapprovedfor
thismachinebythemachinemanufacturer.Read,
understandandfollowall instructionsprovidedwith
theapprovedaccessoryor attachment.
28.Dataindicatesthatoperators,age60 yearsand
above,areinvolvedin a largepercentageofriding
mower-relatediniuries.Theseoperatorsshould
evaluatetheirabilitytooperatetheridingmower
safelyenoughto protectthemselvesandothersfrom
seriousiniury.
29.If situationsoccurwhicharenotcoveredinthis
manual,usecareandgoodiudgment.Contactyour
customerservicerepresentativeforassistance.
WARNING
Thissymbol points
speed. }
20.Dbengageblade(s),setparkingbrake,stopengine
andwaituntiltheblade(s)cometo acompletestop
beforeremovinggrasscatcher,emptyinggrass,
uncloggingchute,removinganygrassor debris,or
makinganyadiustments.
Slope Operation:
Slopesarea majorfactorrelatedtolossofcontroland
tip-overaccidentswhichcanresultin severeinjuryor
death,All slopesrequireextracaution,ifyoucannot
backuptheslopeor ifyoufeeluneasyonit, do notmow
it,
Foryoursafety,usetheslopegaugeincludedaspartof
thismanualto measureslopesbeforeoperatingthisunit
ona slopedor hillyarea,if theslopeisgreaterthan15
;_,_ degreesasshownontheslopegauge,do notoperate
,, thisunitonthatareaorseriousinjurycouldresult,
uperal:lon Do:
1, Mowupanddownslopes,notacross,Exercise
racl:lces extremecautionwhenchangingdirectiononsbpes,
2, Watchforhobs, ruts,bumps,rocks,or otherhidden
objects,Uneventerraincouldoverturnthemachine,
out important safety
instructionswhich,if
notfollowed,could
endangerthe personal
safety and/or property
of yourselfand others.
Readand follow all
instructionsin this man°
ual beforeattemptingto
Tallgrasscanhideobstacbs,
3, Useslowspeed,Choosea lowenoughspeed
settingsothatyouwillnothaveto stoporshiftwhile
ontheslope,Tiresmaylosetractiononslopeseven
thoughthe brakesarefunctioningproperly,Always
keepmachineingearwhengoingdownslopesto
takeadvantageofenginebrakingaction,
4, Followthemanufacturer'srecommendationsfor
wheelweightsorcounterweightsto improvestability,
5, Useextracarewithgrasscatchersor otherat-
tachments,Thesecanchangethestabilityofthe
machine,
6, Keepall movementon theslopesslowandgradual
Donotmakesuddenchangesinspeedor direction,
Rapidengagementor brakingcouldcausethefront
ofthemachineto liftand rapidlyfib overbackwards
whichcouldcauseseriousinjury,
7, Avoidstartingor stoppingon a slope,If tireslose
traction,disengagetheblade(s)andproceedslowly
straightdowntheslope,
Do Not:
1, Donotturnonslopesunlessnecessary;then,turn
slowlyandgraduallydownhill,if possibb,
2, Donotmowneardrop-offs,ditchesor embankments,
Themowercouldsuddenlyturnoverif awheelisover
theedgeof acliff,ditch,or if anedgecavesin,
3, Donottry tostaNlizethemachinebyputtingyourfoot
ontheground,
4, Donotusea grasscatcheronsteepslopes,
5, Donotmowonwetgrass,Reducedtractioncould
causesliding,
6, DonotshifttoneutralandcoastdownhillOver-speed-
ingmaycausetheoperatortolosecontrolofthe
machineresultingin seriousinjuryordeath,
7, Donottow heavypullbehindattachments(e,g,loaded
dumpcart,lawnroller,etc,)on slopesgreaterthan
5 degrees,Whengoingdownhill,theextraweight
tendsto pushthetractorand maycauseyoutoloose
control (e,g,tractormayspeedup,brakingandsteer-
ingabilityarereduced,attachmentmayjack-knifeand
causetractortooverturn),
Towing:
1, Towonlywitha machinethathasa hitchdesignedfor
towing,Donotattachtowedequipmentexceptatthe
hitchpoint,
2, Followthemanufacturersrecommendationforweight
limitsfortowedequipmentandtowingonslopes,
3, Neverallowchildrenor othersin oron towedequip-
ment,
4, Onslopes,theweightofthetowedequipmentmay
causelossoftractionandlossofcontrol,
5, Travelslowlyandallowextradistancetostop,
6, Donotshifttoneutralandcoastdownhill
these instructions may
result in personal injury,
When you see this
symbol
HEED ITS WARNING
YOUr
Responsibility
Restrictthe use
ofthis powermachine
to personswho read.
understand
and followthe warnings
and instructions
in this manual
6
Service lO,Neverattempttomakeadiustmentsor repairstothe
1. Neverrun anengineindoorsor ina poorlyventilated
area.Engineexhaustcontainscarbonmonoxide,an
odorless,anddeadlygas.
2. Beforecleaning,repairing,or inspecting,makecertain
theblade(s)andall movingpartshavestopped.
Disconnectthesparkplugwireandgroundagainstthe
engineto preventunintendedstarting.
3. Periodicallychecktomakesurethebladescometo
compbtestopwithinapproximately(5) fiveseconds
afteroperatingthebladedisengagementcontrol,ifthe
bladesdo notstopwithinthethis timeframe,yourunit
shouldbeservicedprofessionallybyanauthorized
MTDServiceDealer.
4. Checkbrakeoperationfrequentlyas itissubiectedto
wearduringnormaloperation.Adiustandserviceas
required.
5. Checktheblade(s)andenginemountingboltsat
frequentintervalsforpropertightness.Also,visually
inspectblade(s)fordamage(e.g. excessivewear,
bent,cracked). Replacetheblade(s)with theoriginal
equipmentmanufacturer's(O.E.M.)blade(s)only,
listedin thismanual."Useof partswhichdonotmeet
theoriginalequipmentspecificationsmaybad to
improperperformanceandcompromisesafety!"
6. Mowerbladesaresharp.Wrapthebladeor wear
gloves,anduseextracautionwhenservicingthem.
7, Keepall nuts,bolts,andscrewstight tobesurethe
equipmentis insafeworkingcondition.
8. Nevertamperwiththesafetyinterlocksystemor other
safetydevices.Checktheirproperoperationregularly.
9. Afterstrikinga foreignobiect,stoptheengine,
disconnectthesparkplugwire(s)and groundagainst
theengine.Thoroughlyinspectthemachineforany
damage.Repairthedamagebeforestartingand
operating,
machinewhiletheengineisrunning,
11,Grasscatchercomponentsandthedischarge
coveraresubiecttowearanddamagewhichcould
exposemovingpartsor allowobiectstobethrown,
Forsafetyprotection,frequentlycheckcomponents
ii
andreplaceimmediatelywithoriginalequipment
manufacturer's(O,E,M,)partsonly,listedinthis
manual,"Useof partswhichdo notmeettheoriginal
equipmentspecificationsmaybad toimproper
performanceandcompromisesafety!"
12,Donotchangetheenginegovernorsettingsor
over-speedtheengine,Thegovernorcontrolsthe
maximumsafeoperatingspeedof theengine,
13,Maintainor replacesafetyandinstructionlabels,as
necessary,
14,Observeproperdisposallawsandregulationsfor
gas,oil,etc,toprotecttheenvironment,
i /
This symbol points
instructionswhich, if
safetyand/or property
ofyourself and others,
Readand follow al
ual beforeattemptingto
operatethis machine.
When you see this
symbol,
NEED roTSWARNING
Your
Responsibility
Restrictthe use
of this powermachine
to personswho read,
understand
>wthe warnings
and instructions
in this manual
\
7
Use extremecare
gasoline. Gasol!ne is
extremely flammab!e
andtheVaporsare
explos!ve. Never fuel
machine indoors
orwhiletheengine
is hot orrunning.
Ext ,g, shcigarettes,
Wini Nut
Hex Bolt
Figure 1
Attaching the Battery Cables
NOTE:Thepositivebatteryterminalis markedPos,(+),
The negativebatteryterminalis markedNeg,(-),
Thepositivecable(heavyredwire)issecuredtothe
positivebatteryterminal(+)witha hexboltandhex
nutatthefactory.Beforeattachingthenegativecable
removethebatterybyremovingthepositivecable
andhold=downstrap.Notethedateon thesideofthe
battery,ifthebatteryisputintoserviceafterthisdate,
chargethebatteryasinstructedon page22 ofthis
manualpriortooperatingthetractor.
. Securebatterybackontothetractorwiththehold=
downstrap.Reattachthepositivecable(heavyred
wire)tothepositivebatteryterminal(+)withthebolt
andnut.Makecertainthattherubberbootcoversthe
terminalto helpprotectit fromcorrosion.
• Removethehexboltandhexnutfromthenegative
cable.
• Removetheblackplasticcover,if present,fromthe
negativebatteryterminalandattachthenegative
cable(heavyblackwire)tothenegativebattery
terminal(-) withthe boltandnut.
• Makecertainthehold=downstrapisin positionover
thebattery,securingit inplace,SeeFigure1,
Gas and Oil Fill-up
Thegasolinetankislocatedunderthehoodandhasa
capacityofthreegallons,Donotoverfill,
WARNING: Useextreme care
when handling gasoline. Gasoline
is extremely flammable and the
vapors are explosive. Never fuel
machine indoorsor while the
engine is hotor running. Extin-
guish cigarettes, cigars, pipes,
and other sources of ignition.
8
Servicetheenginewith gasolineandoilasinstructedin f
theseparateKohlerOperator/OwnerManualpackedwith
yourtractor,Readinstructionscarefully,
IMPORTANT:Yourtractorisshippedwithmotoroil inthe
engine,However,youMUSTchecktheoillevelbefore
operating,Becarefulnottooverfill,
Shipping Brace Remova_
WARNING: Make sure the riding
mower's engine is off, remove the
ignitionkey, and set the parking
brake before removing the ship-
ping brace.
Locatetheshippingbrace,ifpresent,andaccompany-
ingwarningtagfoundon therightsideofthemower,
betweenthedischargechuteandthecuttingdeck,
SeeFigure2,
• Whileholdingthedischargechutewithyourleft hand,
removetheshippingbracewithyourrighthandby
graspingitbetweenyourthumbandindexfingerand
rotatingitclockwise,
Figure 2
WARNING: The shipping brace,
used for packaging purposes
only, must be removed and dis-
carded before operating your
riding mower.
WARNING: The mowing deck is
capable of throwing objects. Fail-
ure to operate the riding mower
without the discharge cover in the
proper operating position could
result in serious personal injury
and/or property damage.
Your Lawn
Tractor
WARNING
Make sure the riding
mower's engine is
off, remove the igni-
tion key, and set the
parking brake before
removing the shipping
brace.
The shipping brace,
used for packaging
purposes only, must
be removed and
discarded before
operating your riding
mower.
The mowing deck is
capable of throwing
objects. Failure to
operate the riding
mower without the
discharge cover in
the proper operating
9
NOTE:Anyreference
inthismanualtothe
RIGHTorLEFTsideof
D
E
A
Know Your Lawn Tractor
G
@
@ @
J
K
M
A PTO(BladeEngage)Knob H CruiseControISutton
B SystemslndicatorMonitor/HourMeter I ignitionSwitchModule
C ChokeKnob J BrakePedal
D ParkingBrakeButton K DrivePedal
E ShiftLever L DeckLift Lever
F CupHolder M SeatAdiustmentLever
G Throttb Lever
NOTE:Anyreferencein thismanualtotheRIGHTorLEFTsideofthetractorisobservedfromoperator'sposition,
J
10
theengine.Whensetin agivenposition,thethrottlewill
maintaina uniformenginespeed.SeeFigure4.
IMPORTANT:Whenoperatingthetractorwiththecutting
deckengaged,becertainthatthethrottb bver isalways
inthe FAST(rabbit)position.
Choke Contro_
Thechokecontrolcanbefound
onthebft sideofthedashpanel
andisactivatedbypullingthe
knoboutward.Activatingthe
chokecontrolclosesthechoke
plateonthecarburetorandaids
instartingtheengine.Referto
Starting TheEngine onpage
15ofthis manualfordetailed
startinginstructions.
Brake Pedal
Thebrakepedalislocatedon [
therightfrontsideof thetractor/
abovethedrivepedalalongthe-
runningboard.Thebrakepedal
canbeusedforsuddenstops
orsettingtheparkingbrake.
NOTE:Thebrakepedalmust
befullydepressedtoactivate
thesafetyinterlockswitch
whenstartingthetractor.
mgnition Switch Module
WARNING: Never have a running
machine unattended. AJways
disengage PTO,move shift bver
into neutral position, set parking
brake, stop engine and remove
key to prevent unintended
starting.
Tostarttheengine,insertthe keyintothe ignitionswitch
andturnclockwiseto theSTARTposition.Rebasethe
keyintotheNORMALMOWINGMODEpositiononce
theenginehasfired.
Tostoptheengine,turnthe ignitionkeycounterclockwise
totheOFFposition.SeeFigure5.
Slow
Position---=_
Figure 4
_osition
Normal
_MowingMode
Start
Position
Figure 5
IMPORTANT:Priortooperatingthetractor,referto both
Safety hterlock Switches on page13andStarting The
Engineon page15ofthis manualfordetailedinstruc=
tionsregardingtheignitionSwitchModuleandoperating
thetractorin REVERSECAUTIONMODE.
Drive Pedal
Thedrivepedalislocatedbelowthe
brakepedalon therightfrontsideof
thetractoralongtherunningboard.
Depressthedrivepedalwithyourright
footwhenthetractorshiftbver isin
eitherFORWARDor REVERSEtocause
thetractortomove.Groundspeedis
alsocontrolledwiththedrb'epedal.The
furtherdownthepedalisdepressed,the
fasterthetractorwilltravelThepedal
willreturntoits originalpositionwhenit'sL
notdepressed.
IMPORTANT:Alwaysset theparkingbrakewhenleaving
thetractorunattended.
11
machine unattended.
A ,vaysd sengage
PTO, move Shift lever
into neutral position,
set parking brake;stop
engineandremovekey
to prevent unintended
stai
operating thetractor in
REVERSE CAUTION
BATT, OIL
.ol
/// HOURS 1/10\\\
/
PTO/ BLADE PARKmNG
/
/
/
Electric PTO (B_ade Engage) Knob
Toengagethepowerto
thecuttingdeckor other
(separatelyavailable)attach- |
mentsonmodelsequipped
withanelectricPTO,pull
outwardon thePTO(Blade
Engage)knob,PushthePTO
(BladeEngage)knobinward
todisengagethepowertothe t
cuttingdeck,
I!
NOTE:ThePTO(Blade
Engage)knobmust bein thedisengaged(OFF)position
whenstartingtheengine,whentravelingin reverseand if
theoperatorleav'estheseat,
NOTE:The PTo (Biade
Engage)knobmust be
inthedisengaged(OFF)
the seat.
Figure 6
Systems mndicator Monitor
LeD
Locatedinthecenterofthetractor'sconsole,the
systemsindicatormonitorrecords,anddisplayson its
LCD,hoursoftractoroperationwhenevertheignition
keyb rotatedoutof theSTOPposition,
TheIndicatorMonitorwillalsoremindtheoperatorof
maintenanceintervalsforchangingtheengineoil The
LCDwillalternatelyflashtherecordedhours,"CHG"and
"Oil" forfiveminutes,afterevery50 hoursof recorded
operationelapse,Themaintenanceintervallastsfor
twohours(from50-52,100-102,150-152,etc,),The
LCDwillalsoflashasdescrbed aboveforfiveminutes
everytimethetractor'senginehasbeenstartedduring
thb maintenanceinterval Beforetheintervalexpires,
changethecrankcaseoil levelasinstructedin this
Operator'sManual,
Brake
If theBrakelightilluminateswhenattemptingtostartthe
tractor'sengine,depressthebrakepedal
PTO (Blade Engage)
if thePTOlightilluminateswhenattemptingtostartthe
tractor'sengine,pushPTOknobintothedisengaged
(OFF)position,
OH
it isnormalfortheOil lighttoilluminatewhiletheengine
iscranking duringstart-up,butifit illuminate'sduring
operation,while the engine is running, stopthe
tractorimmediatelyandcheckthecrankcaseoillevelas
instructedin theKohlerEngineOwner'sManual
Battery
it isnormalfortheBatterylightto illuminatewhilethe
engineiscranking duringstart-up,butif itilluminate's
duringoperation,while the engine is running, the
batteryisin needofa chargeortheengine'scharging
systemis notgeneratingsufficientamperage,Refer
totheMAINTENANCEsectionofthis manualforthe
properbatterychargingprocedureorhavethecharging
systemcheckedbyyourservmedealer,
Seat Adjustment Lever
Toadiusttheseatforwardor backward,slidetheseat
adiustmentleverto theleftandrepositiontheseattothe
desiredposition,Oncea comfortabbpositionisfound,
releasetheseatadiustmentleverto locktheseat inplace,
Deck Lift Lever
Foundon yourtractor'srightfender,thedecklift leveris
usedtochangetheheightofthecuttingdeck,Touse,
movethebver totheleft,thenplacein thenotchbest
suitedforyourapplication,
/
12
Parking Brake Button
Tosettheparkingbrake,fully
depressthe brakepedaland
pushtheparkingbrakebuttonin,
Holdthebuttoninwhiletaking
yourfootoff thebrakepedal Both"
theparkingbuttonandthe brake
pedalwillthenstaydepressed,
Toreleasethe parkingbrake,
depressthe brakepedalslightly,
Theparkingbrakebuttonwillther
returntoitsoriginalposition,
NOTE:Theparkingbrakemustbesetif theoperator
leavestheseatwiththeenginerunningor theenginewill
automaticallyshutoff,
IMPORTANT:Alwayssettheparkingbrakewhenleaving
thetractorunattended,
Cruise Contro_ Button
Thecruisecontrolbuttonis
locatedonthetractordash
paneltothe leftoftheignition
switch,Pushthecruisecontrol
buttonwhiletravelingforwardata
desiredspeed,Whileholdingthe
buttonin,releasepressurefrom
thedrivepedal Thiswillengage
thecruisecontrolandallowthe
tractorto remainatthatspeed
withoutapplyingpressuretothe
drivepedal Depressthebrake
pedalor thedrivepedalto deactivatecruisecontrol
RefertoSetting the Cruise Control on page16this
manualfordetailedinstructionsregardingthecruise
controlfeature,
NOTE:CruisecontrolcanNOTbe engagedatthe
tractor'sfastestgroundspeed,if theoperatorshould
attempttodoso,thetractorwillautomaticallydecelerate
tothefastestoptimalmowinggroundspeed,
Shift Lever
Theshiftleverislocatedon the
leftsideofthefenderand has
threepositions,FORWARD,
NEUTRALand REVERSE,The
brakepedalmustbe depressed
andthetractormustnotbein
motionwhenmovingtheshift
lever,
IMPORTANT:Neverforcethe
shiftlever,Doingsomayresultin
seriousdamagetothetractor's
transmission,
uu _
Thistractorisequippedwith asafetyinterlocksystem
fortheprotectionof theoperator,Iftheinterlocksystem
shouldevermalfunction,do notoperatethetractor,
Contactan authorizedMTDservicedealer,
, Thesafetyinterlocksystempreventstheengine
fromcrankingor startingunlesstheparkingbrakeis
engaged,andthePTO(BladeEngage)knobisinthe
disengaged(OFF)position,
, Theenginewillautomaticallyshutoff iftheoperator
leavestheseatbeforeengagingtheparkingbrake,
• TheelectricPTO(BladeEngage)clutchwillautomati-
callyshutoff iftheoperatorleavesthetractor'sseat
withthePTO(BladeEngage)knobintheengaged
(ON)position,regardlessofwhethertheparking
brakeisengaged,
, WiththeignitionkeyintheNORMALMOWINGposi-
tion,theelectricPTO(BladeEngage)clutchwillnot
comeonif thePTO(BladeEngage)knobismoved
intotheengaged(ON)positionwiththeshiftleverin
Reverse,
WARNING: Donot operate the
tractor if the interlock system
is malfunctioning. This system
was designed for your safety and
protection.
Reverse Caution Mode
WARNING: Useextreme caution
while operating the tractor in
the REVERSECAUTIONMODE.
Always took down and behind
before and while backing. Do not
operate the tractor when children
or others are around. Stop the
tractor immediately if someone
enters the area.
13
Tractor
l
=aution
while operating the
tractor in the REVERSE
Always look down and
behind before and
whi!e back!rig, Donot
operate the tractor
when children or oth:
ers are around. Stop
the tractor immediately
ifsomeone enters the
_,o iiiiiiiiiiiiiii _/
De not operate the
tractor if the interlock
system ismalfunction-
ing. This system was
designed for your
safety and protection.
Position
Start
Position
J
Figure 7
TheREVERSECAUTIONMODEpositionof thekey
switchmoduleallowsthetractorto beoperatedin
reversewiththeblades(PTO)engaged,
IMPORTANT:Mowingin reverseis notrecommended,
Tousethe REVERSECAUTIONMODE:
IMPORTANT:TheoperatorMUSTbe seatedinthe
tractorseat,
1, Starttheengineaspreviouslyinstructedinthis
Operator'sManual
2, TurnthekeyfromtheNORMALMOWING(Green)
positiontotheREVERSECAUTIONMODE(Yellow)
positionofthekeyswitchmodule, SeeFigure7,
3, DepresstheREVERSEPUSHBUTTON(Orange,
TriangularButton)atthetop,rightcornerofthekey
switchmodule,Thered indicatorlightatthetop,left
cornerofthekeyswitchmodulewillbeONwMe
activated,SeeFigure7,
4, Onceactivated(indicatorlightON), thetractorcan
bedrivenin reversewiththecuttingblades(PTO)
engaged,
5, AMayslookdownand behindbeforeandwMe
backingtomakesurenocMdrenarearound,
6, Afterresumingforwardmotion,returnthekeyto the
NORMALMOWINGposition,
IMPORTANT:TheREVERSECAUTIONMODEwill
remainactivateduntil:
a, Thekeyis placedin eithertheNORMALMOW-
INGpositionorSTOPposition,
b, Theoperatorleavestheseat,
AVOIDSUDDENTURN&
DO NOTOPERATETHEUNITWHEREIT COULDSLIPORTIR
IFMACHINESTOPSGOINGUPHILL,STOPBLADE(S)AND
BACKDOWNHILLSLOWLY
DO NOTMOWWHENCHILDRENOR OTHERSAREAROUND,
NEVERCARRYCHILDREN,EVENWITHBLADES OFE
LOOK DOWNANDBEHINDBEFOREANDWHILEBACKING.
KEEPSAFETYDEVICES(GUARDS,SHIELDS,ANDSWITCHES
INPLACEANDWORKING,
REMOVEOBJECTSTHATCOULDBE THROWNBYTHE
BLADE(Sb
KNOWLOCATIONANDFUNCTIONOFALL CONTROLS.
BE SUREBLADE(S) ANDENGINEARESTOPPEDBEFORE
PLACINGHANDSORFEETNEAR BLADE(Sb
BEFORELEAVINGOPERATOR'SPOSITION,DISENGAGE
BLADE(S), PLACETHESHIFT LEVERINNEUTRAL,ENGAGE
BRAKELOCK,SHUTENGINEOFFANDREMOVEKEY_
READ OPERATOR'S MANUAL
Engaging the Parking Brake
Toengagetheparkingbrake:
1, Fullydepressthebrakepedaland holdit downwith
yourfootwMe gentlypushingtheparkingbrakebutton
inward,
2, Holdtheparkingbrakebuttoninwhileremovingyour
footfromthe brakepedal,
3, Onceengaged,theparkingbrakebuttonandthebrake
pedalwilllockin the"down"position,
Todisengagetheparkingbrake:
1, Slightlydepressthebrakepedal
NOTE:Theparkingbrakemustbeengagediftheoperator
leavestheseatwiththeenginerunningor theenginewill
automaticallyshutoff,
Setting the Cutting Height
Selecttheheightpositionofthecuttingdeckbyplacing
thedeckliftleverin anyofthesix differentcuttingheight
notchesonthe rightsideofthefender,
Adjustthedeckwheelssothattheyare between_A=inch
and_/zqnchabovethegroundasfollows:
1, Placethetractoron a firmandlevelsurface,preferably
pavement,
2, Placethetractor'sdecklift handleinthe normally
desiredmowingheightsetting,thencheckthegauge
wheelsforcontactorexcessiveclearancewiththe
surfacebelow,
J
14
iii ii it
if thewheelscontactthesurfaceadiustasfollows: IMPORTANT:DoNOTholdthekeyintheSTARTpod=
3, Raisethedecklift handletoits highestsetting,
4, Removethe reargaugewheelsbyremovingthe lock
nutsandshoulderscrewswhichsecurethemtothe
deck,
5, Removethe locknutsand shoulderscrewswhich
securethefrontgaugewheelstothedeck,
6, Race thedeck lifthandleinthedesiredmowing
heightsetting,
7, inserttheshoulderscrewwiththereargaugewheel
intotheindexholethatleavesapproximately1/2"
betweenthebottomofthewheelandthepavement,
8, Notethe positionoftheindexholeused;theninstall
theotherreargaugewheelandthefrontballwheels
intothecorrespondingindexholeoftheothergauge
wheelbrackets,
9, if thegaugewheelshaveexcessiveclearancewith
thesurfacebelow,lowerthewheelstotheindex
holethatprovidestheapproximate1/2"clearanceas
describedabove,
WARNING: Keep hands and feet
away from the discharge opening
of the cutting deck.
NOTE:Thedeckwheelsarean anti=scalpfeatureofthe
deckandarenotdesignedto supporttheweightofthe
cuttingdeck,
tionforlongerthantensecondsatatime,Doingsomay
causedamagetoyourengine'selectricstarter,
6, Aftertheenginestarts,deactivatethechokecontrol
and placethethrottlecontrolintheFASTposition,
NOTE:DoNOTleavethechokecontrolonwhileoperat=
ingthetractor,Doingsowillresultina "rich"fuelmixture
andcausetheenginetorunpoorly,
Stopping the Engine
WARNING: ifyou strike a foreign
object, stop the engine, discon-
nect the spark plug wire(s) and
ground against the engine.
Thoroughly inspect the machine
for any damage. Repair the
damage before restarting and
operating
WARNING
1, Ifthebladesareengaged,placethePTO(Blade
Engage)knobinthedisengaged(OFF)position,
2, TurntheignitionkeycounterclockwisetotheSTOP
position,
3, Removethekeyfromtheignitionswitchto prevent
unintendedstarting,
RefertoLeveling the Deckon page18ofthismanual
formoredetailedinstructionsregardingvariousdeck
adiustments,
Starting the Engine
WARNING: Do not operate the
tractor if the interlocksystem is
malfunctioning. This system was
designed for your safety and
protection.
NOTE:RefertotheTRACTORSET-UPon page8 ofthis
manualforGasolineandOilfill=upinstructions,
1, insertthetractorkeyintotheignitionswitch,
2, Race thePTO(BladeEngage)knobinthedisem
gaged(OFF)position,
3, Engagethetractor'sparkingbrake,
4, Activatethechokecontrol,
5, TurntheignitionkeyclockwisetotheSTARTposition,
Aftertheenginestarts,releasethekey,Itwillreturnto
theONposition,
Driving The Tractor
WARNING: Avoid sudden starts,
ex-cessive speed and sudden
stops.
WARNING: Do not [cavethe seat
of the tractor without first placing
the PTO(Blade Engage) knob in
the disengaged (OFF} position,
depressing the brake pedal and
engaging the parking brake. If
leaving the tractor unattended,
also turn the ignition key off and
remove the key.
1, Depressthe brakepedaltoreleasetheparkingbrake
and letthe pedalup,
2, MovethethrottleleverintotheFAST(rabbit)position,
15
Donotleavetheseat
Ofthetractorwithout
first placingthe PTO
(B!adeEngage)knobin
the disengaged (OFF)
position;depreSs, g
the brake pedal and
engaging the parking
brake. If leaving the
tractor unattended,
als0 turn the igaitio,
key off and remove the
key,
ii ii i
WARNING
Do not mow on inclines
with a slope in excess
of 15degrees (a rise
ofapproximately 2-1/2
feet every 10feet). The
tractor could overturn
and cause serious
injury.
To help avoid blade
contact or a thrown
object injury,keep
bystanders, helpers,
children and pets at
least 75 feet from the
machine while it is in
operation.Stop rna=
chine if anyone enters
the area.
IMPORTANT:DoNOTusetheshiftlevertochangethe
directionoftravelwhenthetractorisin motion,Always
usethe brakepedaltobringthetractortoa complete
stopbeforeshifting,
3, Tomoveforward,placetheshiftleverinthe
FORWARDposition,thenslowlydepressthedrive
pedaluntilthedesiredspeedisachieved,
4, Tomovein reverse,placetheshift leverin the
REVERSEposition,checkthattheareabehindis
clearthenslowlydepressthedrivepedal,
Driving On S_opes
RefertotheSLOPEGAUGEon page3 to helpdeter=
mineslopeswhereyoumayoperatethetractorsafely,
WARNING: Do not mow on
inclineswith a stope inexcess
of 15degrees (a rise of approxi-
mately 2-1/2 feet every 10feet).
The tractor could overturn and
cause serious injury.
Mowupanddownslopes,NEVERacross,
Exerciseextremecautionwhenchangingdirection
onslopes,
, Watchforholes,ruts,bumps,rocks,orotherhidden
obiects,Uneventerraincouldoverturnthe machine,
Tallgrasscanhideobstacles,
, Avoidturnswhendrivingona slope,Ifa turnmust
be made,turndowntheslope,Turningupa slope
greatlyincreasesthechanceof a rollover,
, Avoidstoppingwhendrivingupa slope,If itis
necessarytostopwhiledrivingupa slope,startup
smoothlyandcarefullyto reducethepossibilityof
flippingthetractoroverbackward,
Setting The Cruise Control
1, Placetheshiftleverin theFORWARDposition,
thenslowlydepressthedrivepedaluntilthedesired
speedisachieved,
2, Lightlydepressthecruisecontrolbutton,
3, Whilecontinuingtoholdthecruisebuttonin,liftyour
footfromthedrivepedal(youshouldfeelthecruise
latchengage),
Onceengaged,thecruisecontrolbuttonand thedrive
pedalwill lockin the"down"position,and thetractorwill
maintainthesameforwardspeed,
NOTE:Cruisecontrolcannotbeengagedatthetractor's
fastestgroundspeed,If theoperatorshouldattempttodo
so,thetractorwillautomaticallydeceleratetothefastest
optimalmowinggroundspeed,
Disengagethecruisecontrolusingoneofthefollowing
methods:
1, Depressthebrakepedaltodisengagethecruise
controlandstopthetractor,
2, Lightlydepressthedrivepedal
Tochangeto thereversedirectionwhenoperatingwith
cruisecontrol,depressthebrakepedalto disengagethe
cruisecontroland bringthetractortoa completestop,
ThenplacetheshiftleverintheREVERSEpositionand
depressthedrivepedal
Engaging the B_ades
EngagingthePTO(BladeEngage)transferspowertothe
cuttingdeckor other(separatelyavailaNe)attachments,
Toengagetheblades,proceedasfollows:
1, MovethethrottlecontrollevertotheFAST(rabbit)
position,
2, PullthePTO(BladeEngage)knoboutwardintothe
engaged(ON)position,
3, Keepthethrottleleverinthe FAST(rabbit)position
forthemostefficientuseofthecuttingdeckor other
(separatelyavailable)attachments
iMPORTANT:TheelectricPTOclutchwillautomatically
shutoffif thePTOisengagedwiththeshiftleverin posi=
tionfor reversetravelwiththeignitionkeyintheNORMAL
MOWINGposition,Referto SafetyInterlockSwitcheson
page13,
Using the Deck Lift Lever
Toraisethecuttingdeck,movethedecklift levertothe
left,thenplaceitinthenotchbestsuitedforyourapplica-
tion,RefertoSettingTheCuttingHeightearlierin this
section,
Mowing
WARNING: To help avoid blade
contact or a thrown object injury,
keep bystanders, hetpers, children
and pets at least 75 feet from the
machine while it is in operation.
Stop machine if anyone enters the
area.
y
16
Thefollowinginformationwillbehelpfulwhenusingthe
cuttingdeckwithyourtractor:
WARNING: Plan your mowing
pattern to avoid discharge of
matedaJs toward roads, side°
waJks,bystanders and the Jike.
Nso, avoid discharging materiaJ
against a wall or obstruction
which may cause discharged
matedaJ to ricochet back toward
the operator.
Operatin
Your Lawn
Donotmowathighgroundspeed,especiallyifa
mulchkit or grasscollectoris installed,
• Forbestresultsit isrecommendedthatthefirsttwo
lapsbe cutwiththedischargethrowntowardsthe
center,Afterthefirsttwolaps,reversethedirectionto
throwthedischargetotheoutsideforthebalanceof
cutting,Thiswillgivea betterappearancetothe lawn,
• Donotcut thegrasstooshort,Shortgrassinvites
weedgrowthandyellowsquicklyin dryweather,
• Mowingshouldalwaysbedonewiththeengineat full
throttle,
• Underheavierconditionsitmaybenecessarytogo
backoverthecut areaa secondtimetogeta clean
cut,
, DoNOTattempttomowheavybrushandweedsand
extremelytallgrass,Yourtractorisdesignedtomow
lawns,NOTclearbrush,
• Keepthebladessharpandreplacethebladeswhen
worn,RefertoCutting Blades onpage22 ofthis
manualforproperbladesharpeninginstructions,
MuJching (If Equipped)
Selectmodelscomeequippedwitha mulchkitwhich
incorporatespecialblades,alreadystandardonthe
tractor,ina processof recirculatinggrassclippings
repeatedlybeneaththecuttingdeck,Theultra-fine
c@pingsarethenforcedbackintothelawnwherethey
actasa naturalfertilizer,
Observethefollowingpointsforthebestresultswhen
mulching:
, Neverattempttomulchif thelawnisdamp,Wetgrass
tendstosticktothe undersideofthecuttingdeck
preventingpropermulchingofthec@pings,
• DoNOTattempttomulchmorethan1/3thetotal
heightofthegrassor approximately14/2 inches,
Doingsowillcausetheclippingstoclumpup beneath
thedeckandnotbemulchedeffectively,
Figure 8
Maintaina slowgroundspeedto allowthegrass
clippingsmoretimetoeffectivelybemulched,
Alwayspositionthethrottlecontrolleverin theFAST
(rabbit)positionandallowittoremaintherewhile
mowing,Failingtokeeptheengineatfullthrottle
placesstrainon thetractor'sengineanddoesnot
allowthebladestoproperlymulchgrass,
NOTE:Itis notnecessarytoremovethedischargechute
tooperatethemowerwith themulchkit installed,
Tooperatethecuttingdeckwithoutmulching,simply
removethemulchplugbypivotingthedischargechute
upandpullingtheplugoutward,Toreinstallplug:
Locatetworectangularholesonthecuttingdecksurface,
1, Pivotthedischargechuteuptoaccessthedeck
opening,SeeFigure8,
2, Insertthemulchplug,aligningthetopedgeofthe
plugwiththedeckasshownin theFigure8, Make
surethenotchesontheplugarein theslotsonthe
deckopening,
3, Lightlytapontheplugwithyourhandto assurethat
thenotchesfitsnuglyunderthechutetabs,
Headlights
• On somemodels,thelampsareONwheneverthe
tractor'sengineis running,Onothermodels,the
lampsareONwhenevertheignitionkeyismovedout
of theSTOPposition,
, On all models,thelampsturnOFFwhentheignition
keyismovedtothe STOPposition,
17
tern to avoid discharge
of materials toward
roads, sidewalks, by-
standers and the like.
AJso,avoid discharging
materiaJagainst a wall
or obstruction which
may cause discharged
materiaJto ricochet
back toward the
operator.
Loosen
lower deck
Figure 9
Figure 10
WARNING:Neverattempt to make
any adjustments whilethe engine is
running, exceptwherespecified in the
operator's manual.
Leveling the Deck
NOTE:Checkthetractor'stirepressurebeforeperform-
inganydecklevelingadiustments,RefertoTires on
page22 forinformationregardingtirepressure,
Front To Rear
Thefrontofthecuttingdeckissupportedbya stabilizer
barthatcanadiustedtolevelthedeckfromfronttorear,
Thefrontofthedeckshouldbebetween1/4-inchand
3/8-inchlowerthantherearofthedeck,Adjustif
necessaryasfollows:
Thefirstmeasurementtakenshouldbebetween
1/4"and3/8" lessthanthesecondmeasurement,
Determinetheapproximatedistancenecessaryfor
properadiustmentandproceed,ifnecessary,tothe
nextstep,
3, Fromthefrontofthetractor,loosenthehexlock nut
oneachend ofthedeck hangerrod,andturnaway
fromtheinnerhexnuts,SeeFigure9,
4, Tightenthe innerhexnutsfrontagainstthefront
hangerbrackettoraisethefrontofthedeck;loosen
thehexnutstolowerthefrontof thedeck,
5, Retightenthetwo locknutsagainsttheinnerhexnuts
whenproperadiustmentisachieved,
Side to Side
if thecuttingdeckappearstobemowingunevenly,aside
tosideadiustmentcanbeperformed,Adiustif necessary
asfollows:
1, Withthetractorparkedona firm,levelsurface,place
thedeckliftleverin thetopnotch(highestposition)
androtatebothbladessothattheyare perpendicular
withthetractor,
2, Measurethedistancefromtheoutsideoftheleftblade
tiptothegroundandthedistancefromtheoutsideof
therightbladetipto theground,Bothmeasurements
takenshouldbeequal If they'renot,proceedtothe
nextstep,
8, Loosen,butdo NOTremove,thehexcapscrewon
theleftdeckhangerbracket,SeeFigure10,
4, Balancethedeckbyusingawrenchto turnthe
adiustmentgear(foundimmediatelybehindthehex
capscrewiust loosened)clockwise/uporcounter-
clockwise/down,Thedeckis properlybalancedwhen
bothbladetipmeasurementstakenearlierareequal
5, Retightenthehexcapscrewon thebft deckhanger
bracketwhenproperadiustmentisachieved,
Parking Brake Adjustment
WARNING:Neverattempt to adjustthe
brakes while the engine isrunning.
Always disengagePTO,moveshift
lever into neutral position, stop engine
and remove keyto prevent unintended
starting.
18
if thetractordoesnotcometoa compbtestopwhenthe
brakepedaliscompletelydepressed,or ifthetractor's
rearwheelscanrollwiththeparkingbrakeapplbd, the
brakeis inneedofadiustment,Thebrakedisccanbe
foundon therightsideofthetransmissionintherearof
thetractor,Adiustif necessaryasfollows:
1, Lookingatthetransmissionfromtherightsideofthe
tractor,locatethecompressionspringand brakedisc,
SeeFigure11,
2, Loosen,butdo NOTremove,thehexnutfoundon the
rightsideofthebrakeassembly,SeeFigure11,
3, Usinga feebrgauge,setthegapbetweenthebrake
discandthe brakepuckat,011",
4, Reqightenthehexnutloosenedearlier,
Seat Adjustment
_ ARNING:Beforeoperating this
machine,makesure the seat isengaged
in the seat stop, stand behind the
machine and pull back on seat until fully
engagedinto stop.
Set gap .011
Figure 11
Hex Nut
Toadiustthepositionoftheseaton modelsequipped
witha seatadiustmentlever,movethebv'ertotheleft
andslidetheseatforwardor rearward.SeeFigure
3 on page10.Makesureseatis lockedintoposition
beforeoperatingthetractor.
Steering Adjustment
if thetractorturnstighterinonedirectionthantheother,
or iftheballiointsarebeingreplacedduetodamageor
wear,thesteeringdraglinksmayneedtobeadiusted,
Adiustthedraglinkssothatequalbngthsare threaded
intotheballiointon theleftandrightside:
1, Loosentheiamnutfoundonthedraglinkat therear
ofthe ballioint,SeeFigure12,
2, Removehexnuton thetopof ballioint,SeeFigure12,
3, Threadtheballiointtowardtheiam nuttoshortenthe
draglink,Threadthe balliointawayfromtheiamnut
to bngthenthedraglink,
4, Replacehexnutandretightentheiamnutafterproper
adiustmentisachieved,
NOTE:Threadingtheballiointstoofarontothedraglinks
willcausethefronttiresto"toe4n"toofar,Propertoeqnis
between1/16"and5/16",
Figure 12
NOTE: Threadingthe
Fronttiretoeqncanbemeasuredasfollows:
1, Placethesteeringwheelin positionforstraight
aheadtravel
2, Infrontoftheaxle,measurethedistancehorizontally
fromtheinsideof theleftrimto theinsideof theright
rim,Notethedistance,
3, Behindtheaxle,measurethedistancehorizontally
fromtheinsideof theleftrimto theinsideof theright
rim,Notethedistance,
4. Themeasurementtakeninfr_nt_ftheaxIe_h_uIdbebetween1/16__and5/16Èbssthanthemeasure_
menttakenbehindtheaxle,Adiustifnecessary, L
19
inorderte rep!acethe
Figure 13
WARNING: Before performing
any maintenance or repairs,
disengage PTO,move shift lever
intoneutral position, set parking
brake, stop engine and remove
key to prevent unintended
starting.
Engine
Referto the KohlerOperatodOwnerManualfor
engine maintenanceinstructions.
Checkengine oil levelbeforeeachuseas instructed
in theKohbrOperator/OwnerManualpackedwithyour
unit,Follow the instructionscarefully.
Changing Engine Oil
NOTE:Dependingontheenginemodelfoundon your
tractor,itmaybenecessaryto removethetractor'sside
panelinordertoreplacetheoilfilter (ifsoequipped),
1, Popopentheprotectivecapontheendoftheoil
drainvalvetoexposethedrainport, SeeFigure13,
2, Removetheoil fillcap/dipstick fromtheoil filltube,
3, Pushtheoildrainhose(packedwiththismanual)
ontotheoildrainport,Routetheoppositeendofthe
hoseintoan appropriateoil colbctioncontainerwith
a capacitygreatenoughto colbct theusedoil
4, Aftertheoil hasfinisheddraining,pushtheoil drain
valvebackin,rotateit clockwisetolockthevalve
closedandre=captheendoftheoil drainvalveto
keepdebrisfromenteringthedrainport,
5, Servicetheoilfilter (ifsoequipped)asinstructedin
theseparateKohbr Operator/OwnerManualpacked
withyourunit,
Performtheabovestepsintheoppositeorderafteroil
hasfinisheddraining,
6, Refilltheenginewith newmotoroilas instructedinthe
KohlerOperator/OwnerManualpackedwithyourunit,
IMPORTANT:Refertothe KohlerOperator/Owner
Manualpackedwithyourunitforinformationregardingthe
quantityand properweightof motoroil
Air Cleaner
Servicethepre=cbaner,ifsoequipped,andcartridge/air
cbanerelementasinstructedin theKohbrOperator/
OwnerManualpackedwithyourunit.
Spark PJug(s)
Thesparkplug(s)shouldbecleanedandthegapreset
oncea season,Sparkplugreplacementisrecommended
atthestartofeachmowingseason,RefertotheKohbr
Operator/OwnerManualforcorrectplugtypeandgap
specifications,
Lubrication
WARNING: Before lubricating,
repairing, or inspecting,atways
disengage PTO,move shift lever
intoneutral position, set parking
brake, stop engine and remove
key to prevent unintended start-
ing.
Engine
Lubricatetheenginewithmotoroil asinstructedinthe
KohlerOwnerManualpackedwith yourunit,
Pivot Points & Linkage
Lubricateall thepivotpointson thedrivesystem,parking
brakeandlift linkageatbast oncea seasonwithlightoil
Rear Wheels
Therearwheelsshouldberemovedfromtheaxlesonce
a season,Lubricatetheaxlesandtherimswellwithan
all=purposegreasebeforere=installingthem,
Front AxJes
Eachendofthetractor'sfrontpivotbarisequippedwith a
greasefitting,Lubricatewitha greasegun afterevery25
hoursoftractoroperation,
Cleaning the Engine And Deck
Anyfueloroil spilledonthemachineshouldbewiped
off promptly.DoNOTallowdebristoaccumulatearound
thecoolingfinsoftheengineoron anyotherpartofthe
machine.
IMPORTANT:Theuseofa pressurewashertocban your
tractorisNOTrecommended,It maycausedamageto
ebctrbal components,spindles,pulleys,bearingsor the
engine,
2O
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Troybilt 60TP Owner's manual

Category
Lawnmowers
Type
Owner's manual
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