Toro TimeCutter Z5040 Riding Mower User manual

Toro
Brand
Toro
Model
TimeCutter Z5040 Riding Mower
Category
Lawnmowers
Type
User manual
FormNo.3360-639RevA
TimeCutter
®
Z5040RidingMower
ModelNo.74374—SerialNo.280000001andUp
Registeratwww.Toro.com.OriginalInstructions(EN)
Warning
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Important:Thisengineisnotequippedwitha
sparkarrestermufer.ItisaviolationofCalifornia
PublicResourceCodeSection4442touseoroperate
theengineonanyforest-covered,brush-covered,or
grass-coveredland.Otherstatesorfederalareas
mayhavesimilarlaws.
ThissparkignitionsystemcomplieswithCanadian
ICES-002
Theenclosed
Engine Owner’ s Man ual
issupplied
forinformationregardingtheUSEnvironmental
ProtectionAgency(EPA)andtheCalifornia
EmissionControlRegulationofemissionsystems,
maintenance,andwarranty.Replacementsmaybe
orderedthroughtheenginemanufacturer.
Formodelswithstatedenginehorsepower,thegross
horsepoweroftheenginewaslaboratoryratedbythe
enginemanufacturerinaccordancewithSAEJ1940.
Asconguredtomeetsafety,emission,andoperating
requirements,theactualenginehorsepoweronthisclass
oflawnmowerwillbesignicantlylower.
Introduction
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoidinjury
andproductdamage.Youareresponsibleforoperating
theproductproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comfor
productandaccessoryinformation,helpndinga
dealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
Figure1
Undertheseat
1.Modelandserialnumberplate
Writetheproductmodelandserialnumbersinthespace
below:
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafetyalertsymbol
(Figure2),whichsignalsahazardthatmaycauseserious
injuryordeathifyoudonotfollowtherecommended
precautions.
Figure2
1.Safetyalertsymbol.
Thismanualusestwootherwordstohighlight
information.Importantcallsattentiontospecial
mechanicalinformationandNoteemphasizesgeneral
informationworthyofspecialattention.
Contents
Introduction.................................................................2
Safety...........................................................................3
SafeOperatingPractices.......................................3
ToroRidingMowerSafety....................................5
SlopeChart..........................................................7
SafetyandInstructionalDecals.............................8
ProductOverview......................................................11
©2008—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA.
AllRightsReserved
Controls.............................................................12
Operation...................................................................13
ThinkSafetyFirst...............................................13
RecommendedFuel............................................13
CheckingtheEngineOilLevel............................15
StartingandStoppingtheEngine........................15
OperatingtheBlades..........................................16
StoppingtheEngine...........................................17
TheSafetyInterlockSystem................................17
DrivingForwardorBackward.............................18
StoppingtheMachine.........................................18
AdjustingtheHeightofCut................................19
PositioningtheSeat............................................19
AdjustingtheMotionControlLevers..................19
PushingtheMachinebyHand.............................20
SideDischarge....................................................20
OperatingTips...................................................21
Maintenance...............................................................23
RecommendedMaintenanceSchedule(s)................23
PremaintenanceProcedures....................................24
RaisingtheSeat..................................................24
AccessingtheBattery.........................................24
Lubrication.............................................................24
GreasingtheBearings.........................................24
EngineMaintenance...............................................25
ServicingtheAirCleaner....................................25
ServicingtheEngineOil.....................................26
SparkPlug..........................................................27
FuelSystemMaintenance.......................................29
ReplacingtheFuelFilter.....................................29
ElectricalSystemMaintenance................................30
ChargingtheBattery...........................................30
ServicingtheFuses.............................................31
DriveSystemMaintenance.....................................32
CheckingtheTirePressure.................................32
MowerMaintenance...............................................32
ServicingtheCuttingBlades...............................32
LevelingtheMowerfromSide-to-Side................34
AdjustingtheFront-to-RearBladeSlope.............35
RemovingtheMower.........................................36
MowerBeltMaintenance....................................36
InstallingtheMower...........................................37
ReplacingtheGrassDeector.............................37
Cleaning.................................................................38
WashingtheUndersideoftheMower..................38
Storage.......................................................................39
CleaningandStorage..........................................39
Troubleshooting.........................................................41
Schematics.................................................................43
Safety
ThismachinemeetsorexceedstheB71.1-2003
specicationsoftheAmericanNationalStandards
Institute,ineffectatthetimeofproduction.
However,improperuseormaintenancebythe
operatororownercanresultininjury.Toreduce
thepotentialforinjury,complywiththesesafety
instructionsandalwayspayattentiontothe
safetyalertsymbol,whichmeansCAUTION,
WARNING,orDANGER-"personalsafety
instruction."Failuretocomplywiththeinstruction
mayresultinpersonalinjuryordeath.
SafeOperatingPractices
ThefollowinginstructionsarefromANSIstandard
B71.1-2003.
Thisproductiscapableofamputatinghandsand
feetandthrowingobjects.Alwaysfollowallsafety
instructionstoavoidseriousinjuryordeath.
GeneralOperation
•Read,understand,andfollowallinstructionsin
theoperator’smanualandonthemachinebefore
starting.
•Donotplacehandsorfeetnearrotatingpartsor
underthemachine.Keepclearofthedischarge
openingatalltimes.
•Allowonlyresponsibleadultswhoarefamiliarwith
theinstructionstooperatethemachine.
•Cleartheareaofobjectssuchasrocks,toys,wire,
etc.,whichcouldbepickedupandthrownbythe
blade.
•Besuretheareaisclearofotherpeoplebefore
mowing.Stopthemachineifanyoneentersthearea.
•Nevercarrypassengers.
•Donotmowinreverseunlessabsolutelynecessary.
Alwayslookdownandbehindbeforeandwhile
backingup.
•Beawareofthemowerdischargedirectionanddo
notpointitatanyone.Avoiddischargingmaterial
againstawallorobstruction.Materialmayricochet
backtowardtheoperator.Stoptheblade(s)when
crossinggravelsurfaces.
•Donotoperatethemachinewithoutdeector,
dischargecoverorentiregrasscollectionsystemin
placeandworking.
•Bealert,slowdownandusecautionwhenmaking
turns.Lookbehindandtothesidebeforechanging
directions.
3
•Neverleavearunningmachineunattended.Always
turnoffblades,setparkingbrake,stopengine,and
removekeybeforedismounting.
•Turnoffbladeswhennotmowing.Stoptheengine
andwaitforallpartstocometoacompletestop
beforecleaningthemachine,removingthegrass
catcheroruncloggingthedischargechute.
•Operatethemachineonlyindaylightorgood
articiallight.
•Donotoperatethemachinewhileunderthe
inuenceofalcoholordrugs.
•Watchfortrafcwhenoperatingnearorcrossing
roadways.
•Useextracarewhenloadingorunloadingthe
machineintoatrailerortruck.
•Alwaysweareyeprotectionwhenoperatingthe
mower.
•Dataindicatesthatoperators,age60yearsand
above,areinvolvedinalargepercentageofriding
mower-relatedinjuries.Theseoperatorsshould
evaluatetheirabilitytooperatetheridingmower
safelyenoughtoprotectthemselvesandothersfrom
seriousinjury.
•Alwaysfollowtherecommendationsforwheel
weightsorcounterweights.
SlopeOperation
Slopesareamajorfactorrelatedtolossofcontroland
tip-overaccidents,whichcanresultinsevereinjuryor
death.Operationonallslopesrequiresextracaution.If
youcannotbackuptheslopeorifyoufeeluneasyonit,
donotmowit.
•Donotmowslopesgreaterthan15degrees.
•Watchforditches,holes,rocks,dips,andrisesthat
changetheoperatingangle,asroughterraincould
overturnthemachine.
•Choosealowgroundspeedsoyouwillnothaveto
stopwhileoperatingonaslope.
•Donotmowslopeswhengrassiswet.Slippery
conditionsreducetractionandcouldcausesliding
andlossofcontrol.
•Alwayskeepthewheelmotorsengagedwhengoing
downslopes.
•Reducespeedanduseextremecautiononslopes.
•Donotmakesuddenturnsorrapidspeedchanges.
•Removeormarkobstaclessuchasrocks,treelimbs,
etc.fromthemowingarea.Tallgrasscanhide
obstacles.
•Avoidsuddenstartswhenmowinguphillbecause
themowermaytipbackwards.
•Beawarethatlossoftractionmayoccurgoing
downhill.Weighttransfertothefrontwheelsmay
causedrivewheelstoslipandcauselossofbraking
andsteering.
•Alwaysavoidsuddenstartingorstoppingona
slope.Iftireslosetraction,disengagethebladesand
proceedslowlyofftheslope.
•Useextremecarewithgrasscatchersorother
attachments.Thesecanchangethestabilityofthe
machineandcauselossofcontrol.
•Donottrytostabilizethemachinebyputtingyour
footontheground.
•Donotmowneardrop-offs,ditches,steepbanks
orwater.Wheelsdroppingoveredgescancause
rollovers,whichmayresultinseriousinjury,death
ordrowning.
•Useawalkbehindmowerand/orahandtrimmer
neardrop-offs,ditches,steepbanksorwater.
Children
Tragicaccidentscanoccuriftheoperatorisnotalertto
thepresenceofchildren.Childrenareoftenattractedto
themachineandthemowingactivity.Neverassumethat
childrenwillremainwhereyoulastsawthem.
•Keepchildrenoutofthemowingareaandunder
thewatchfulcareofanotherresponsibleadult,not
theoperator.
•Bealertandturnthemachineoffifchildrenenter
thearea.
•Beforeandwhilebackingorchangingdirection,look
behind,down,andside-to-sideforsmallchildren.
•Nevercarrychildren,evenwiththebladesoff.They
mayfalloffandbeseriouslyinjuredorinterferewith
safemachineoperation.
•Childrenwhohavebeengivenridesinthepastmay
suddenlyappearinthemowingareaforanotherride
andberunoverorbackedoverbythemower.
•Neverallowchildrentooperatethemachine.
•Useextracarewhenapproachingblindcorners,
shrubs,trees,theendofafenceorotherobjectsthat
mayobscurevision.
Towing
Ahitchkitisavailableforthismachineandcanbe
obtainedbycontactinganAuthorizedToroDealer.
Donottowwithoutrstinstallingthismanufacturer
4
approvedhitch.Thefollowingguidelinesapplywhen
towingwiththeapprovedhitchkitinstalled.
•Towonlywithamachinethathasahitchdesigned
fortowing.Donotattachtowedequipmentexcept
atthehitchpoint.
•Followthemanufacturer’srecommendationfor
weightlimitsfortowedequipmentandtowingon
slopes.
•Neverallowchildrenorothersinorontowed
equipment.
•Onslopes,theweightofthetowedequipmentmay
causelossoftractionandlossofcontrol.
•Travelslowlyandallowextradistancetostop.
Service
SafeHandlingofGasoline:
Toavoidpersonalinjuryorpropertydamage,useextra
carewhenhandlinggasolineandotherfuels.Theyare
ammableandthevaporsareexplosive.
•Extinguishallcigarettes,cigars,pipesandother
sourcesofignition.
•Useonlyanapprovedcontainer.
•Neverremovethegascaporaddfuelwhenthe
engineisrunning.Allowtheenginetocoolbefore
refueling.
•Neverrefuelthemachineindoors.
•Neverstorethemachineorfuelcontainerinside
wherethereisanopename,suchasnearawater
heaterorfurnace.
•Neverllcontainersinsideavehicleoronatruckor
trailerwithaplasticliner.Alwaysplacecontainerson
thegroundawayfromyourvehiclebeforelling.
•Removegas-poweredequipmentfromthetruck
ortrailerandrefuelitontheground.Ifthisisnot
possible,thenrefuelsuchequipmentwithaportable
container,ratherthanfromagasolinedispenser
nozzle.
•Keepthenozzleincontactwiththerimofthefuel
tankorcontaineropeningatalltimesuntilthefueling
iscomplete.Donotuseanozzlelock-opendevice.
•Iffuelisspilledonclothing,changeclothing
immediately.
•Neveroverllthefueltank.Replacegascapand
tightensecurely.
GeneralService:
•Neveroperateamachineinsideaclosedarea.Engine
exhaustcontainscarbonmonoxide,whichisan
odorless,deadlypoisonthatcankillyou.
•Keepnutsandboltstight,especiallytheblade
attachmentbolts.Keepequipmentingood
condition.
•Nevertamperwithsafetydevices.Checktheir
properoperationregularly.
•Keepthemachinefreeofgrass,leaves,orother
debrisbuild-up.Cleanupoilorfuelspillagefuel
soakeddebris.Allowthemachinetocoolbefore
storing.
•Stopandinspecttheequipmentifyoustrikean
object.Repair,ifnecessary,beforerestarting.
•Nevermakeanyadjustmentsorrepairswiththe
enginerunning.
•Grasscatchercomponentsaresubjecttowear,
damageanddeterioration,whichcouldexpose
movingpartsorallowobjectstobethrown.
Frequentlycheckcomponentsandreplacewith
manufacturers’recommendedparts,whennecessary.
•Mowerbladesaresharpandcancut.Wrapthe
blade(s)orweargloves,anduseextracautionwhen
servicingthem.
•Checkforproperbrakeoperationfrequently.Adjust
andserviceasrequired.
•Maintainorreplacesafetyandinstructiondecalsas
necessary.
•UseonlygenuineTororeplacementpartstoensure
thatoriginalstandardsaremaintained.
ToroRidingMowerSafety
Thefollowinglistcontainssafetyinformationspecicto
Toroproductsorothersafetyinformationthatyoumust
knowthatisnotincludedintheANSIstandards.
•Stoptheengine,disconnectsparkplugwire(s)and
removekeybeforeperforminganyservice,repairs,
maintenanceoradjustments.
•Keephands,feet,hair,andlooseclothingawayfrom
attachmentdischargearea,undersideofmowerand
anymovingpartswhileengineisrunning.
•Donottouchequipmentorattachmentpartswhich
maybehotfromoperation.Allowtocoolbefore
attemptingtomaintain,adjustorservice.
•Batteryacidispoisonousandcancauseburns.Avoid
contactwithskin,eyes,andclothing.Protectyour
face,eyes,andclothingwhenworkingwithabattery.
•Batterygasescanexplode.Keepcigarettes,sparks
andamesawayfrombattery.
5
•UseonlyToroapprovedattachments.Warrantymay
bevoidedifusedwithunapprovedattachments.
•Ifloadingthemachineontoatrailerortruck,usea
single,full-widthramponly.Therampangleshould
notexceed15degrees.
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
6
SlopeChart
7
SafetyandInstructional
Decals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof
potentialdanger.Replaceanydecalthatisdamagedorlost.
114-1606
1.Entanglementhazard,belt—keepallguardsinplace.
93-7009
1.Warning—don’toperatethemowerwiththedeectorupor
removed;keepthedeectorinplace.
2.Cutting/dismembermenthazardofhandorfoot,mower
blade—stayawayfrommovingparts.
Manufacturer’sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.
99-3943
1.Engine
106-8717
1.Readtheinstructionsbeforeservicingorperforming
maintenance.
2.Checktirepressureevery25operatinghours.
3.Greaseevery25operatinghours.
4.Engine
106-8743
1.Heightofcut
110-6691
1.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.
2.Thrownobjecthazard,mower—donotoperatethewithout
deector,dischargecoverorgrasscollectionsystemin
place.
3.Cutting/dismembermentofhandorfoot—stayawayfrom
movingparts.
8
112-9802
1.Height-of-cut
115-2501
1.Fast
5.Powertake-off(PTO),
Bladecontrolswitchon
somemodels
2.Continuousvariable
setting
6.Bladecontrolswitch—Off
3.Slow7.Bladecontrolswitch—On
4.Choke
112-9750
1.Parkingposition4.Neutral
2.Fast5.Reverse
3.Slow
112-9751
1.Parkingposition4.Neutral
2.Fast5.Reverse
3.Slow
114-8531
1.Bypassleverpositionfor
operatingthemachine
2.Bypassleverpositionfor
pushingthemachine
114-8532
1.Bypassleverpositionfor
operatingthemachine
2.Bypassleverpositionfor
pushingthemachine
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard
6.Keepbystandersasafe
distancefromthebattery.
2.Nore,opename,or
smoking.
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator’s
Manual.
10.Containslead;donot
discard.
9
115-2469
1.Warning—readtheOperator’sManual.
2.Warning—readtheinstructionsbeforeservicingorperformingmaintenance;movethemotioncontrolleverstothepark(brake)
position,removetheignitionkeyanddisconnectthesparkplugwire.
3.Cutting/dismembermenthazard,mowerblade;entanglementhazard,belt—donotopenorremovesafetyshieldswhileengineis
running.
4.Tippinghazard—donotmowslopesgreaterthan15degrees,avoidsuddenandsharpturnswhileonslopes.
5.Lossoftraction/controlhazard,slopes—lossoftraction/controlonaslope,disengagethebladecontrolswitch(PTO),proceed
offtheslopeslowly.
6.Crushing/dismembermenthazardofbystanders,reversing;crushing/dismembermenthazardofbystanders—donotcarry
passengers,lookbehindanddownwhenreversing.
7.Thrownobjecthazard—keepbystandersasafedistancefromthemachine,pickupdebrisbeforeoperating,keepdeectorinplace.
115-2452
1.Fuelgauge2.Full
3.Half
4.Empty
10
ProductOverview
Figure3
1.Footrest
4.Controlpanel
7.Reardrivewheel10.Anti-scalproller
2.Heightofcutlever
5.Motioncontrollevers
8.Washouttting
11.Frontcasterwheel
3.Fuelgauge
6.Operatorseat
9.Mowerdeck
Figure4
1.Motioncontrollevers
3.Gastankcap5.Deector
7.Footassistpedal
2.Heightofcutlever
4.Engine6.Engineguard
11
Controls
BecomefamiliarwithallofthecontrolsinFigure3,
Figure4,andFigure5beforeyoustarttheengineand
operatethemachine.
G005181
1
2
3
4
Figure5
ControlPanel
1.Ignitionswitch
3.Chokecontrol
2.Throttlecontrol4.Bladecontrolswitch
(powertake-off)
IgnitionSwitch
Theignitionswitchhasthreepositions,Off,Runand
Start.ThekeywillturntoStartandmovebackto
Runuponrelease.TurningthekeytotheOffposition
willstoptheengine;however,alwaysremovethekey
whenleavingthemachinetopreventtheenginefrom
accidentallystarting(Figure5).
ThrottleControl
Thethrottlecontrolstheenginespeedandithasa
continuousvariablesettingfromSlowtoFast(Figure5).
ChokeControl
PullupontheChokecontroluntilitstopstochokethe
engine(Figure5).PushdownontheChokecontrolfor
normalengineoperation
BladeControlSwitch(PowerTake-Off)
Thebladecontrolswitch,representedbyapower
take-off(PTO)symbol,engagesanddisengagespower
tothemowerblades(Figure5).
MotionControlLeversandPark
Position
Themotioncontrolleversarespeedsensitivecontrolsof
independentwheelmotors.Movingaleverforwardor
backwardturnsthewheelonthesamesideforwardorin
reverse;wheelspeedisproportionaltotheamountthe
leverismoved.Movethecontrolleversoutwardfrom
thecentertotheparkpositionandexitthemachine
(Figure15).Alwayspositionthemotioncontrollevers
intotheparkpositionwhenyoustopthemachineor
leaveitunattended.
FuelGauge
Thefuelwindowlocatedbelowtheoperatorposition
canbeusedtoverifythelevelofgasolineinthetank
(Figure6).
Figure6
1.Fuelgaugewindow
Height-of-CutLever
Theheightofcutleverallowstheoperatortolower
andraisethedeckfromtheseatedposition.Whenthe
leverismovedup,towardtheoperatorthedeckisraised
fromthegroundandwhenmoveddown,awayfromthe
operatoritisloweredtowardtheground.Onlyadjustthe
heightofcutwhilemachineisnotmoving(Figure17).
FootAssistPedal
Thefootassistpedalallowstheoperatortosupportthe
weightofthedeckwiththeirlegduringadjustingthe
deckheightviatheheight-of-cutlever.
12
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
ThinkSafetyFirst
Pleasecarefullyreadallofthesafetyinstructionsand
decalsinthesafetysection.Knowingthisinformation
couldhelpyou,yourfamily,petsorbystandersavoid
injury.
Mowingonwetgrassorsteepslopescancause
slidingandlossofcontrol.
Wheelsdroppingoveredgescancauserollovers,
whichmayresultinseriousinjury,deathor
drowning.
Alossoftractionisalossofsteeringcontrol.
Toavoidlossofcontrolandpossibilityof
rollover:
•Donotmowneardrop-offsornearwater.
•Donotmowslopesgreaterthan15degrees.
•Reducespeedanduseextremecautionon
slopes.
•Whenmowingslopes,graduallyworkfrom
lowertohigherareasontheincline.
•Avoidsuddenturnsorrapidspeedchanges.
•Turnup,intoaninclinewhenchanging
directionsonslopes.Turningdownthe
slopereducestraction.
•Attachmentschangethehandling
characteristicsofthemachine.Useextra
cautionwhenusingattachmentswiththe
machine.
Figure7
1.SafeZone-usethemachinehere
2.Usewalkbehindmowerand/orhandtrimmerneardrop-offs
andwater.
3.Water
RecommendedFuel
UseUNLEADEDRegularGasolinesuitablefor
automotiveuse(87pumpoctaneminimum).Leaded
regulargasolinemaybeusedifunleadedregularisnot
available.
Important:Neverusemethanol,gasoline
containingmethanol,orgasoholcontainingmore
than10percentethanolbecausethefuelsystem
couldbedamaged.Donotmixoilwithgasoline.
13
Incertainconditions,gasolineisextremely
ammableandhighlyexplosive.Areor
explosionfromgasolinecanburnyouand
othersandcandamageproperty.
•Fillthefueltankoutdoors,inanopenarea,
whentheengineiscold.Wipeupany
gasolinethatspills.
•Neverllthefueltankinsideanenclosed
trailer.
•Donotllthefueltankcompletelyfull.Add
gasolinetothefueltankuntilthebodyof
thetankisfullbutfueldoesnotlltheneck
ofthetank.Thisemptyspaceinthetank
allowsgasolinetoexpand.
•Neversmokewhenhandlinggasoline,and
stayawayfromanopenameorwhere
gasolinefumesmaybeignitedbyaspark.
•Storegasolineinanapprovedcontainerand
keepitoutofthereachofchildren.Never
buymorethana30-daysupplyofgasoline.
•Donotoperatewithoutentireexhaust
systeminplaceandinproperworking
condition.
Incertainconditionsduringfueling,static
electricitycanbereleasedcausingaspark
whichcanignitethegasolinevapors.Are
orexplosionfromgasolinecanburnyouand
othersandcandamageproperty.
•Alwaysplacegasolinecontainersonthe
groundawayfromyourvehiclebeforelling.
•Donotllgasolinecontainersinsidea
vehicleoronatruckortrailerbedbecause
interiorcarpetsorplastictruckbedliners
mayinsulatethecontainerandslowtheloss
ofanystaticcharge.
•Whenpractical,removegas-powered
equipmentfromthetruckortrailerand
refueltheequipmentwithitswheelsonthe
ground.
•Ifthisisnotpossible,thenrefuelsuch
equipmentonatruckortrailerfroma
portablecontainer,ratherthanfroma
gasolinedispensernozzle.
•Ifagasolinedispensernozzlemustbeused,
keepthenozzleincontactwiththerimof
thefueltankorcontaineropeningatall
timesuntilfuelingiscomplete.
Gasolineisharmfulorfatalifswallowed.
Long-termexposuretovaporscancauseserious
injuryandillness.
•Avoidprolongedbreathingofvapors.
•Keepfaceawayfromnozzleandgastankor
conditioneropening.
•Keepgasawayfromeyesandskin.
UsingStabilizer/Conditioner
Useafuelstabilizer/conditionerinthemachineto
providethefollowingbenets:
•Keepsgasolinefreshduringstorageof30daysor
less.Forlongerstorageitisrecommendedthatthe
fueltankbedrained.
•Cleanstheenginewhileitruns.
•Eliminatesgum-likevarnishbuildupinthefuel
system,whichcauseshardstarting.
14
Addthecorrectamountofgasstabilizer/conditioner
tothegas.
Note:Afuelstabilizer/conditionerismosteffective
whenmixedwithfreshgasoline.Tominimizethe
chanceofvarnishdepositsinthefuelsystem,usefuel
stabilizeratalltimes.
Gasoline/Alcoholblends
Gasohol(upto10percentethylalcohol,90percent
unleadedgasolinebyvolume)isapprovedforfueluse
bytheenginemanufacturer.Othergasoline/alcohol
blends,suchasE85,arenotapproved.
Gasoline/Etherblends
MethylTertiaryButylEther(MTBE)andunleaded
gasolineblends(uptoamaximumof15percentMTBE
byvolume)areapprovedforfuelusebytheengine
manufacturer.Othergasoline/etherblendsarenot
approved.
FuelGauge
Usethefuelwindowbelowtheoperatortoverifythe
levelofgasolinebeforellingthetank(Figure8).
Figure8
1.Fuelgaugewindow
FillingtheFuelTank
1.Shuttheengineoffandsetthemotioncontrolsto
theparkposition.Raisetheseatsothegastankis
visiblewhilefueling.
2.Cleanaroundthefueltankcapandremovethecap.
3.Addunleadedregulargasolineuntilthebodyofthe
tankisfullbutfueldoesnotlltheneckofthe
tank(Figure9).Thisspaceintheneckofthetank
allowsgasolinetoexpand.Donotllthefueltank
completelyfull.
4.Installthefueltankcapsecurely.Wipeupany
gasolinethatmayhavespilled.
G005302
1
2
3
4
Figure9
1.Gastankbody
3.Filltohere,approximately
2.Gastankneck4.Gastankopening
CheckingtheEngineOilLevel
Beforeyoustarttheengineandusethemachine,check
theoillevelintheenginecrankcase;refertoChecking
theOilLevelintheEngineMaintenancesection.
StartingandStoppingthe
Engine
StartingtheEngine
1.Sitdownontheseatandmovethemotioncontrols
outwardtotheparkposition.
2.Disengagethebladesbymovingthebladecontrol
switchtoOff(Figure10).
15
Figure10
1.Controlpanel2.Bladecontrolswitch—Off
position
3.PullupontheChokecontrolbeforestartingacold
engine(Figure11).
Note:Awarmorhotenginemaynotrequire
choking.
G005183
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3
4
5
6
Figure11
1.Controlpanel4.Continuousvariable
setting
2.Throttle
5.Slow
3.Fast
6.Chokecontrol
4.TurntheignitionkeytoStarttoenergizethestarter.
Whentheenginestarts,releasethekey(Figure12).
Important:Donotengagethestarterformore
than10secondsatatime.Iftheenginefails
tostart,allowa60secondcool-downperiod
betweenattempts.Failuretofollowthese
instructionscandamagethestartermotor.
G005184
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6
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2
3
4
5
6
7
Figure12
1.Controlpanel
5.Run
2.Ignitionkey—runposition
6.Start
3.Ignitionkey—startposition
7.Chokecontrol
4.Off
5.Aftertheenginestarts,pushdownontheChoke
control(Figure12).Iftheenginestallsorhesitates,
pullupontheChokecontrolandlettheenginerun
forafewseconds.ThenpushdownontheChoke
control.Repeatthisasrequired.
OperatingtheBlades
Thebladecontrolswitch,representedbyapower
take-off(PTO)symbol,engagesanddisengagespower
tothemowerblades.Thisswitchcontrolspowertoany
attachmentsthatdrawpowerfromtheengine,including
themowerdeckandcuttingblades.
EngagingtheBlades
Important:Donotengagethebladeswhen
parkedintallgrass.Beltorclutchdamagecan
occur.
1.Releasepressureonthemotioncontrolleversand
placethemachineinneutral.
2.MovethethrottletotheFastposition.
Note:Alwaysengagethebladeswiththethrottle
intheFastposition.
3.Pulluponthebladecontrolswitchtomoveitto
theOnpositionandengagetheblades(Figure13).
16
G005185
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2
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2
Figure13
1.Controlpanel2.Bladecontrolswitch—On
position
DisengagingtheBlades
Pushdownonthebladecontrolswitchtomoveitto
theOffpositionanddisengagetheblades(Figure14).
Figure14
1.Controlpanel2.Bladecontrolswitch—Off
StoppingtheEngine
1.Disengagethebladesbymovingthebladecontrol
switchtoOff(Figure10).
2.MovethethrottlelevertobetweenFastandhalf
throttle(Figure12).
3.TurntheignitionkeytoOff(Figure11).
TheSafetyInterlockSystem
Ifsafetyinterlockswitchesaredisconnected
ordamagedthemachinecouldoperate
unexpectedlycausingpersonalinjury.
•Donottamperwiththeinterlockswitches.
•Checktheoperationoftheinterlock
switchesdailyandreplaceanydamaged
switchesbeforeoperatingthemachine.
UnderstandingtheSafetyInterlock
System
Thesafetyinterlocksystemisdesignedtopreventthe
enginefromstartingunless:
•Thebladesaredisengaged.
•Themotioncontrolleversareintheparkposition.
Thesafetyinterlocksystemalsoisdesignedtostop
theenginewhenthecontrolleversareoutofthepark
positionandyourisefromtheseatwhentheblades
areengaged.
TestingtheSafetyInterlockSystem
Testthesafetyinterlocksystembeforeyouusethe
machineeachtime.Ifthesafetysystemdoesnot
operateasdescribedbelow,haveanAuthorizedService
Dealerrepairthesafetysystemimmediately.
1.Whilesittingontheseat,withthecontrolleversin
parkposition,andmovethebladecontrolswitch
toOn.Trystartingtheengine;theengineshould
notcrank.
2.Whilesittingontheseat,movethebladecontrol
switchtoOff.Moveeithermotioncontrollever
tothecenter,unlockedposition.Trystartingthe
engine;theengineshouldnotcrank.Repeatwith
theothermotioncontrollever.
3.Whilesittingontheseat,movethebladecontrol
switchtoOff,andlockthemotioncontrolleversin
theparkposition.Starttheengine.Whiletheengine
isrunning,engagethebladecontrolswitch,andrise
slightlyfromtheseat;theengineshouldstop.
4.Whilesittingontheseat,movethebladecontrol
switchtoOff,andlockthemotioncontrollevers
intheparkposition.Starttheengine.Whilethe
engineisrunning,movethemotioncontrollevers
tothecenter,unlockedposition,engagetheblade
controlswitch,andriseslightlyfromtheseat;the
engineshouldstop.
17
DrivingForwardorBackward
Thethrottlecontrolregulatestheenginespeedas
measuredinrpm(revolutionsperminute).Place
thethrottlecontrolintheFastpositionforbest
performance.Alwaysoperateinthefullthrottle
position.
Themachinecanspinveryrapidly.The
operatormaylosecontrolofthemachine
andcausepersonalinjuryordamagetothe
machine.
•Usecautionwhenmakingturns.
•Slowthemachinedownbeforemaking
sharpturns.
Forward
1.Movetheleverstothecenter,unlockedposition.
2.Togoforward,slowlypushthemotioncontrol
leversforward(Figure15).
Figure15
1.Park(brake)position
3.Forward
2.Centerunlockposition
4.Backward
Togostraight,applyequalpressuretobothmotion
controllevers(Figure15).
Toturn,releasepressureonthemotioncontrollever
towardthedirectionyouwanttoturn(Figure15).
Thefartheryoumovethemotioncontrolleversin
eitherdirection,thefasterthemachinewillmovein
thatdirection.
Tostop,pullthemotioncontrolleverstoneutral.
Backward
1.Movetheleverstothecenter,unlockedposition.
2.Togobackward,slowlypullthemotioncontrol
leversrearward(Figure15).
Togostraight,applyequalpressuretobothmotion
controllevers(Figure15).
Toturn,releasethepressureonthemotion
controllevertowardthedirectionyouwanttoturn
(Figure15).
Tostop,pushthemotioncontrolleverstoneutral.
StoppingtheMachine
Tostopthemachine,movethemotioncontrolleversto
neutralandoutwardtotheparkposition,disengagethe
bladecontrolswitch,ensurethethrottleisinthefast
position,andturntheignitionkeytooff.Rememberto
removethekeyfromtheignitionswitch.
Childrenorbystandersmaybeinjuredifthey
moveorattempttooperatethemowerwhileit
isunattended.
Alwaysremovetheignitionkeyandmovethe
motioncontrolleversoutwardtothepark
positionwhenleavingthemachineunattended,
evenifjustforafewminutes.
18
AdjustingtheHeightofCut
1.Entertheoperator’sposition.Placeafootonthe
footassistpedalandapplypressure.
2.Whilemaintainingpressureonthepedal,pull
inwardandupontheheight-of-cutleverandmove
ittothedesiredposition.
Figure16
3.Raisetheheight-of-cutlevertothetransport
position,cuttingheightpositionG(alsothe
4-1/2inch[115mm])(Figure17).
Figure17
1.Height-of-cutlever2.Height-of-cutpositions
PositioningtheSeat
Theseatcanmoveforwardandbackward.Positionthe
seatwhereyouhavethebestcontrolofthemachine
andaremostcomfortable.
1.Raisetheseatandloosentheadjustmentknobjust
enoughthatseatcanmove(Figure18).
Figure18
1.Adjustmentknob
2.Movetheseattothedesiredpositionandtighten
theknob.
AdjustingtheMotionControl
Levers
AdjustingtheHeight
Themotioncontrolleverscanbeadjustedhigheror
lowerformaximumoperatorcomfort.
19
1.Removethe2boltsholdingthecontrollevertothe
controlarmshaft(Figure19).
2.Movethecontrollevertothenextsetofholes.
Securetheleverwiththe2bolts(Figure19).
G005062
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Figure19
1.Controlarmshaft3.Slotted,upperhole
2.Controllever
4.Bolt
3.Repeattheadjustmentfortheoppositecontrol
lever.
AdjustingtheTilt
Themotioncontrolleverscanbetiltedforeoraftfor
maximumoperatorcomfort.
1.Loosentheupperboltholdingthecontrolleverto
thecontrolarmshaft.
2.Loosenthelowerboltjustenoughtopivotthe
controlleverforeoraft(Figure19).Tightenboth
boltstosecurethecontrolinthenewposition.
3.Repeattheadjustmentfortheoppositecontrol
lever.
PushingtheMachinebyHand
Important:Alwayspushthemachinebyhand.
Nevertowthemachinebecausedamagemay
occur.
ToPushtheMachine
1.Parkthemachineonalevelsurfaceanddisengage
thebladecontrolswitch.
2.Movethemotioncontrolleversoutwardtopark
position,stoptheengine,removethekey,andwait
forallmovingpartstostopbeforeleavingthe
operatingposition.
3.Locatethebypassleversattherearofthemachine,
ontheleftandrightsideoftheframe.
4.Movethebypassleversrearwardandthendown
tolocktheminplaceasshowninFigure20to
disengagethewheelmotors.Repeatthisoneach
sideofthemachine.
5.Movethemotioncontrolleversinwardtothe
neutralposition.
Themachineisnowabletobepushedbyhand.
Figure20
Rightsideshown
1.Bypassleverlocation
3.Leverpositionfor
operatingthemachine
2.Leverpositionforpushing
themachine
ToOperatetheMachine
Movethebypassleversupwardandpushthemforward,
tothemiddleofthehorizontalslot(Figure20)to
engagethewheelmotors.
SideDischarge
Themowerhasahingedgrassdeectorthatdisperses
clippingstothesideanddowntowardtheturf.
20
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Toro TimeCutter Z5040 Riding Mower User manual

Toro
Brand
Toro
Model
TimeCutter Z5040 Riding Mower
Category
Lawnmowers
Type
User manual
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