OWNER’S MANUAL
© 2020 MILLER Electric Mfg. LLC
ORIGINAL INSTRUCTIONS − PRINTED IN USA
OM-235752D 2020−10
Axcess/Invision/XMT 450 System Cart
1. Safety Symbol Definitions
DANGER! − Indicates a hazardous situation which, if not
avoided, will result in death or serious injury. The possible
hazards are shown in the adjoining symbols or explained
in the text.
DANGER ! - Indique une situation dangereuse qui, si elle
n’est pas évitée, entraînera la mort ou des blessures
graves. Les éventuels risques sont représentés par les
symboles joints ou expliqués dans le texte.
Fsafe1 2013-10
Beware of electric shock from wiring. Disconnect input
power before installing this kit. Reinstall all panels and
covers.
Attention aux décharges électriques au contact des
câbles. Couper l’alimentation électrique avant d’installer
ce kit. Réinstaller tous les panneaux et couvercles.
Fsafe7 2013-10
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury. The possible ha-
zards are shown in the adjoining symbols or explained in
the text.
Indique une situation dangereuse qui, si elle n’est pas
évitée, entraînera la mort ou des blessures graves. Les
éventuels risques sont représentés par les symboles
joints ou expliqués dans le texte.
Fsafe2 2013-10
Tipping equipment can injure, and damage equipment. Do
not move cart where two wheels are at different heights
and cart could tip − avoid tipping. Be careful when moving
unit over uneven surfaces.
Do not use an oversized cylinder or exceed maximum
cylinder weight.
Un appareil qui bascule peut s’endommager ou causer
des blessures. Pour éviter un renversement, ne pas dé-
placer un chariot sur un terrain incliné. Demeurez prudent
lors du déplacement sur un sol inégal.
Ne pas utiliser de bonbonnes surdimensionnées et ne
pas dépasser le poids maximum d’une bonbonne.
Fsafe23 2013-10
NOTICE
Indicates statements not related to personal injury.
Signale des consignes non associées aux dommages
corporels.
Indicates special instructions.
Fournit des instructions spéciales.
Fsafe3 2013-10
Cylinders contain gas under high pressure and can ex-
plode if damaged. Never let a welding electrode touch
any cylinder. Always secure cylinder to running gear, wall,
or other stationary support.
Les bonbonnes contiennent du gaz sous haute pression
et peuvent exploser si elles sont endommagées. Ne
jamais toucher une bonbonne avec une électrode. At-
tacher toujours une bonbonne à un mur ou à un support
fixe.
Wiresafe1 2013-10
Wear safety glasses with side shields.
Porter des lunettes de sécurité avec écrans latéraux.
Fsafe8 2013-10
Falling equipment can injure, and damage equipment. Use lifting eye to lift unit and properly installed accessories only, NOT gas
cylinders. Do not exceed maximum lifting eye weight rating. Lift and support unit only with proper equipment and correct proced-
ures. Follow the guidelines in the Applications Manual for the Revised NIOSH Lifting Equation (Publication No. 94−110) when
manually lifting heavy parts or equipment.
Oversized cylinder can cause tipping. Properly install and secure all equipment onto cart before using cart. Always secure or
remove any tools stored on cart before moving unit. Do not lift cart in any manner when equipment and cylinder(s) are installed −
use handles to move cart. Do not overload handles with cables − use standard 10 to 15 foot cables as maximum lengths.
Un appareillage en chute peut blesser le personnel et endommager d’autres appareils. Utiliser l’anneau de levage pour lever
l’appareil et les accessoires correctement installées seuls, PAS les bouteilles de gaz. Ne pas dépasser le poids nominal maximal
de l’œilleton (voir les spécifications). Un appareil qui tombe peut s’endommager ou causer des blessures. Utiliser l’œillet de
levage pour soulever l’appareil ainsi que ses accessoires correctement installés, mais PAS pour soulever les bonbonnes de gaz.
Ne pas dépasser la charge maximale de l’œillet de levage. Soulever et soutenir l’appareil avec le matériel et les procédures
appropriées. Lors du levage de pièces ou d’équipements lourds, suivre les recommandations de la dernière révision du manuel
des applications de levage du NIOSH (Publication No. 94−110).
Les bonbonnes surdimensionnées peuvent causer les renversements. Installer et assujettir adéquatement tout l’équipement sur le
chariot avant d’utiliser ce dernier. Toujours assujettir ou retirer les outils rangés sur le chariot avant de déplacer l’unité. Ne jamais
soulever le chariot, peu importe la manière, lorsqu’il contient de l’équipement et des bouteilles − utiliser les poignées pour déplacer
le chariot. Ne pas surcharger les poignées avec des câbles − utiliser des câbles standard de 3 à 4,5 m (10 à 15 pi).
Fsafe26 2015-03
-
OM-235752 Page 2
Ref. 235692-Q
1 Base Assembly, Cart
Make sure base is stable and stationary.
2 Support, Shelf Upright (2)
3 Welded Brackets (2)
4 Bracket hardware (12)
Mount uprights on front and back sides
using welded brackets and hardware.
Torque: 85 to 110 in-lb.
5 Top Assembly, Cart
Mount top on top of the two uprights and
secure using hardware.
6 Self-tapping Screws (4)
7 Gun/Cable Holders (2)
Use self-tapping screws to mount both
gun/cable holders on the sides.
8 Cylinder Chain
Install the cylinder chains to the bottle
mounting bracket as shown.
Ensure that all components are securely
fastened before moving cart.
2. Assembling Cart
Tools Needed:
3/8, 9/16 in.
9/16 in.
8
1
2
2
3
3
5
7
7
6
6
4
4
4
OM-235752 Page 3
805110-C
. To connect the welding power source,
wire feeder, welding guns, accessories
etc., see the Owner’s Manual for the
individual unit.
1 Power Source
Mount the power source to the
cart as shown using the 4 supplied
3/8−16 nuts and bolts.
! Ensure that all components
are securely fastened to the
cart before moving.
Tools Needed:
9/16 in.
9/16 in.
1
3. Installing Axcess Power Source Systems
OM-235752 Page 4
805111-C
1 Power Source
Mount the power source to the cart
as shown using the 4 supplied
3/8−16 nuts and bolts.
! Ensure that all components
are securely fastened to the
cart before moving.
Tools Needed:
9/16 in.
9/16 in.
1
4. Installing Invision 456 Power Source Systems
. To connect the welding power source,
wire feeder, welding guns, accessories
etc., see the Owner’s Manual for the
individual unit.
1 Power Source
2 250−20 Button Head Bolts
Mount the power source to the cart
as shown using the 4 supplied
250−20 button head bolts.
! Ensure that all components
are securely fastened to the
cart before moving.
Tools Needed:
5/32 in.
1
5. Installing XMT 450 Power Source Systems
2
271676-C
. To connect the welding power source,
wire feeder, welding guns, accessories
etc., see the Owner’s Manual for the
individual unit.
OM-235752 Page 5
805109-C
1 Single Wire Feeder
2 Dual Wire Feeder
3 Stand Off Supports
Install the stand off supports to the
top of the cart in the hole pattern
that matches the feeder using the
supplied 10-24 screws.
4 Guide
Place a slot in wire feeder base over
the guide on the tray.
Attach the feeder to the stand off
supports using the supplied 10-24
screws.
A − Dual Feeder Hole Pattern
B − Single Feeder Hole Pattern
B
A
3
4
2
1
3
6. Installing Wire Feeder
. To connect the welding power source,
wire feeder, welding guns, accessories
etc., see the Owner’s Manual for the
individual unit.
OM-235752 Page 6
7. Parts List
Ref. 805108-B
4
1
6
7
8
9
12
5
10
11
2
3
3
10
Figure 1. Parts Assembly
Description
Part
No.
300408
Cart, Axcess/Invision/XMT 450 System
Quantity
1 +237663 Top Assy,Cart 1... ... .. .............................................................
2 232464 Base Assy,Weldment 1... .... .. ......................................................
3 +235694 Support,Shelf Upright 2... ... .. ......................................................
4 206814 Label, Caution Falling Equipment 1... .... .. ............................................
5 202063 Label, Caution Do Not Lift 1... .... .. ..................................................
6 232470 Drawer, Assy 1... .... .. .............................................................
7 217255 Slide, Drawer 2... .... .. .............................................................
8 209479 Caster, Swvl 5.00 In Urethane w/Brake 2.000 In Wide 2... .... .. ..........................
9 163463 Wheel, Rubber Tire 10.000 Od x 2.000 Wide x .750 Bore 2... .... .. .......................
10 602250 Washer, Flat .812 Id x 1.469 Od x.134T Stl Pld Ansi.750 4... .... .. ........................
11 121614 Ring, Rtng Ext .750 Shaft x .085 Thk E Style Pld 2... .... .. ..............................
12 232535 Bushing, Snap−In Nyl 2.470 Id x 3.000 Mtg Hole 1... .... .. ...............................
232476 Hardware Kit, Running Gear Cyl Rack (Including) 1.......... .. ..............................
602387 Chain, Weldless 2/0 X 27. Bright Zinc Pld 2.......... .... ...................................
142735 Screw, 010-24 x .50 Hexwhd .41D Stl Pld Slf Fmg C 8.......... .... .........................
191914 Screw, 375-16 x 1.00 Hexwhd .66D Stl Pld Slffmg 4.......... .... ............................
167788 Nut, 375-16 .56 Hex .34H Stl Pld Sem Cone Wshr.88d 12.......... .... ......................
108941 Screw, 250−20 x 1.00 Hexwhd .61D Gr5 Pld 3.......... .... ................................
152461 Nut, 250−20 .44Hex .23H Stl Pld Sem Cone Wshr.65D 3.......... .... .......................
146296 Stand-Off, No 10−24 x 1.562 Lg .500 Dia Nyl Fem 4.......... .... ...........................
176051 Screw, 008−15 x .50 Hexwhd−Pln Stl Pld Sht Met A 6.......... .... ..........................
181221 Screw, 250−20 x .50 Button Hd-Soc Stl Pld 4.......... .... .................................
009043 Screw, 375−16 x 3.00 Hex Hd−Pln Gr5 Pld 8.......... .... ..................................
010910 Washer, Flat .406 Id x 0.812 Od x .065 Thk Stl Pld Ansi.375 8.......... .... ...................
602154 Screw, 250−20 x .50 Hexwhd .50D Stl Pld Slffmg Tap−Rw 4.......... .... .....................
+When ordering a component originally displaying a precautionary label, the label should also be ordered.
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
/