BBQ-Pro PG-CG006-1 Owner's manual

OWNER’S MANUAL

BBQ Pro Barrel Smoker

Product code: 47218 / 08432490-4

Item: 146. 47218610

UPC code: 182995001689

Date of purchase:

/ / _

DANGER: Indicates an imminently hazardous situation

which, if not avoided, will result in death or serious injury.

WARNING: Indicates an potentially hazardous situation

which, if not avoided, could result in death or serious injury.

CARBON MONOXIDE HAZARD

Burning Charcoal gives off carbon monoxide

which has no odor and cause death.

Do not burn charcoal inside homes, vehicles,

tents, garages or any enclosed areas.

Use outdoors only, where it is well ventilated.

Installation Safety Precautions

• Please read this User’s Manual in its entirety before using the

grill.

• Failure to follow the provided instruction can result in

seriously bodily injury and/or property damage.

• Some parts of this grill may have sharp edges. Please wear

suitable protective gloves.

• Never use the grill with its back and side closer than 36

inches to any combustible wall or surface.

• Place your grill outdoors on a firm, level surface. Do not use

this grill on a surface that will burn or melt, such as a plastic

or artificial surface or wood table. Keep grill away from

wooden fences, overhanging trees, or other flammable

objects before adding and lighting charcoal.

• DO NOT USE GASLINE, ALCOHOL OR KEROSENE IN THIS

GRILL. Use only commercial lighter fluid with charcoal

briquettes or pre-soaked charcoal briquettes. Prepare

charcoal according to the product’s instructions. Do not

exceed 5 lbs of charcoal briquettes in this grill per use.

• After lighting charcoal, do not leave grill unattended.

• Remember to keep children and pets away from lit grill at all

times.To avoid harm to people, pets, or property, do not

move the grill once the charcoal has been lit.

• Once coals are lit, the grill and surrounding surfaces become

very hot.

• To extinguish charcoal after cooking, dowse coals with sand

or spray with a fine mist of water.

• After your grill has cooled, remove ashes from the catcher

and cover, store the grill when not in use.

IMPORTANT: This grill is intended for outdoor use only and is not

intended to be installed in or on recreational vehicles or boats.

NOTE TO INSTALLER: Leave this User’s Manual with the

customer after delivery and/or installation.

NOTE TO CONSUMER: Leave this User’s Manual in a

convenient place for future reference.

WARNING

Read and follow all Safety, Assembly,

and Use and Care Instructions in this

Guide before assembling and cooking

with this grill.

Call Grill Service Center For Help And Parts

If you have questions or need assistance during assembly,

please call 1-888-287-0735. You will be speaking to a

representative of the grill manufacturer. To order new parts

call

at 1-800-4-MY-HOME

®

.

Safety Symbols

The symbols and boxes shown below explain what each heading

means. Read and follow all of the messages found throughout

the manual.

Product Record

IMPORTANT: Fill out the product record information below.

DANGE

R

Model Numbe

r

Serial Number

See ratin

g

label on

g

rill for serial number.

W

ARNING

Date Purchased

CAUTION

For residential use only. Do not use for commercial

cooking.

2 • 146.47218610

CAUTION: Indicates a potentially hazardous situation or

unsafe practice which, if not avoided, may result in minor

or moderate injury.

TABLE OF CONTENTS WARRANTY

For Your Safety . . .

. . 2

BBQ PRO GRILL WARRANTY

Grill Service Center. . .

. . 2

Product Record Information . . .

. 2

One Year Full Warranty on BBQ PRO Grill

If this grill fails due to a defect in material or workmanship

Installation Safety Precautions . . .

. . 2

within one year from the date of purchase, call 1-800-4-MY

HOME

®

to arrange for free repair (or replacement if repair

proves impossible).

Limited Warranty on Burners

For three year from the date of purchase, any burner that

rusts through will be replaced free of charge. After the third

year from the date of purchase, you pay for labor if you wish

to have it installed.

All warranty coverage excludes ignitor batteries and grill part

paint loss, discoloration or rusting, which are either

expendable parts that can wear out from normal use within

the warranty period, or are conditions that can be the result

of normal use, accident or improper maintenance.

All warranty coverage is void if this grill is ever used for

commercial or rental purposes.

All warranty coverage applies only if this grill is used in the

United States.

This warranty gives you specific legal rights, and you may

also have other rights which vary from state to state.

Kmart Corporation

Hoffman Estates, IL 60179

Safety Symbols . . .

. . 2

BBQ PRO Grill Warranty . . .

. 3

Parts List . . .

. . . 4

Parts Diagram. . .

. . . 5

Assembly . . .

. . . 6-23

146.47218610 • 3

Assembly Instructions. . .

. . . 24

BBQ PRO CHARCOAL GRILL WARRANTY

90 Days Full Warranty on BBQ Pro Grill

If this grill fails due to a defect in material

or workmanship within 90 days from the

date of purchase, call 1-800-4-MY-HOME®

to arrange for free parts replacement (if

repair proves impossible).

All warranty coverage excludes grill part

paint loss, discoloration or rusting, which

are either expendable parts that can wear

out from normal use within the warranty

period, or are conditions that can be the

result of normal use, accident or improper

maintenance.

All warranty coverage is void if this grill is

ever used for commercial or rental purposes.

All warranty coverage applies only if this

grill is used in the United States.

This warranty gives you specific legal rights,

and you may also have other rights which

vary from state to state.

Kmart Corporation

Hoffman Estates, IL 60179

Installation Service

For professional installation of home appliances, garage

door openers, water heaters, and other major home items,

in the U.S.A. call 1-800-4-MY-HOME

®

.

CALIFORNIA PROPOSITION 65

1. Combustion by-products produced when using

this product contain chemicals known to the State

of California to cause cancer, birth defects, and

other reproductive harm.

2. This product contains chemicals, including lead

and lead compounds, known to the State of

California to cause cancer, birth defects or other

reproductive harm.

Wash your hands after handling this product.

WARNING

NOTE: Some grill parts shown in the assembly steps may differ slightly in appearance from:

Those on your particular grill model. However, the method of assembly remains the same.:

4 • 146.47218610

PARTS LIST

Key Description Qty Part Number

Key

Description Qty Part Number

01 Smoker Stack 1 01600017 17 Elbow Leg 2 01600067

02 M6 Cap Nut 2 01600091 18 Left Leg 2 01600068

03 Spring 1 01600021 19 Leg Bowl 2 01600072

04 Smoker Stack Cap 1 01600018 20

Bottom Rack 1 01600087

05 Thermometer 1 52200015 21 Wheel 2 01600073A

06 Brand 1 01600013 22

Right Leg 2 01600069

07 Handle 2 01600095 23

Axle Rod 1 01600074

08 Side Shelf 1 01600059 24

Leg Bracket 2 01600070

09 Side Shelf Bracket Short 2 01600057 25

Axle Cap 2 01600073B

10 Side Shelf Bracket Long 2 01600058 26

Cotter Pin 2 110050

11 Lid 1 01600004 27

Right Side Bottom Bowl 1 01600043

12 Cooking Gril 3 01600030 28

Air Vent 1 01600049

13 Charcoal Grid 1 01600031 29

Side Panel, Right Side Grill 1 01600050

14 Roasted Rod 2 01600014 30

Cooking Grid, Right Side Grill 2 01600047

15 Bottom Bowl 1 01600034 31 Charcoal Grid, Right Side Grill 1 01600048

16 Warming Rack 1 01600015 32

Right Side Grill Bracket 1 01600071

33

Right Side Grill Lid 1 01600035

Not Pictured

Hardware Pack 1 01600078

Manual 1 01600079

If you are missing hardware or have

damaged parts after unpacking grill,

call 1-888-287-0735 for replacement.

To order replacement parts after using grill,

call 1-800-4-MY-HOME

®

01 02 03 04 05 06 07 08 09 10

11

12

13

14

15

18

19

20

21

17

22

23

24

25

26

16

27

28 29

31

30

32

07

33

146.47218610 • 5

PARTS DIAGRAM

6 • 146.47218610

ASSEMBLY

PLEASE READ AND FOLLOW THE INSTRUCTIONS CAREFULLY STEP BY STEP

Tools Required:

 Adjustable wrench (not provided)

 Screwdriver (not provided)

 7/16” Combination wrench (not provided)

 The following hardware is provided in blister pack:

A.

M6x10 screw

Qty:17 pcs

E.

M6 Lock Nut

Qty:32 pcs

B.

M6x40 screw

Qty:12 pcs

F.

M5 Lock Nut

Qty:2 pcs

C.

M6x50 screw

Qty:2 pcs

G.

M6 Flat Washer

Qty:4 pcs

D.

Cotter Pin

Qty:2 pcs

H.

M5 Flat Washer

Qty:2 pcs

I.

M6x20 screw

Qty:2 pcs



1

146.47218610 • 7

Step 1：

□ Pay close attention to when assembling grill legs. Right leg (22) is shorter to

accommodate wheels.

□ Insert short leg (22) and long leg (18) into elbow leg (17) as shown.

□ Insert the leg bowl (19) to the bottom of legs (18).

Note: Please note to keep the holes on elbow legs (17) facing inward for

installing bottom bowls in later steps.

18

19

17

22

Step 2:

□ Attach leg bracket (24) to short leg (22) as shown using M6x40 screw (B)

and M6 Lock Nut (E).

Repeat Step 2 on opposite side.

Do not fully tighten screws at this time.

M6x40 screw, Qty: 2 pcs M6 Lock Nut, Qty: 2 pcs

24

Step 3：

□ Pay close attention to when assembling grill legs. Right leg is shorter to accommodate

wheels.

□ Insert Short Leg(22) and Long Leg(18) into Elbow Leg(17) as shown.

□ Insert the Leg Bowl(19) to the bottom of legs.

Note: Please note to keep the holes on Elbow Legs facing inward for installing

Bottom Bowls in later steps.

22

19

17

18

Step 4：

□ Helper is needed for this step.

□ Insert Bottom Rack(20) into holes of assembled grill as shown.

20

8 • 146.47218610

Step 5:

□ Attach leg bracket to short leg as shown using M6x40 screw (B) and M6

lock nut (E).

Repeat step 5 on opposite side. Do not fully tighten screws at this time.

M6x40 screw, Qty: 2 pcs M6 Lock Nut, Qty: 2 pcs

146.47218610 • 9

10 • 146.47218610

Step 6:

□ Insert Axle Rod(23) though holes on short legs.

□ Slide Wheel(21) onto Axle Rod and secure using cotter pin(D). Snap Axle Cap(25)

onto end of Wheel assembly as shown.

Repeat step 6 on opposite side for remaining wheel.

Note: Please make sure the side of the wheels with 3 holes is facing outwards.

Cotto

r Pin, Qty: 2 pcs

23

21 25

9

B

A

C

D

E

Valve

146.47218610 • 11

Step 7:

□ Place Bottom Bowl(15) onto assembled legs with smoker box opening on the same

side as the front short leg.

□ Tightly secure Bottom Bowl to Elbow Leg using 4 M6x40 screws(B) and 4 M6 lock

nuts(E). Do not fully tighten screws at this time.

M6x40 screw, Qty: 4 pcs M6 Lock Nut, Qty: 4 pcs

15

12 • 146.47218610

A B

C D

Step 8:

□ Helper is needed for this step.

□ Align holes on assembled Side Shelf(08) with holes on Bottom Bowl as shown.

□ Insert 2 M6x50 screws( C) through holes on bottom bowl and Side Shelf Bracket

Short(09) into Side Shelf. Secure using 2 M6 lock nuts(E) as shown.

M6x50 screw, Qty: 2 pcs M6 Lock Nut, Qty: 2 pcs

08 09

146.47218610 • 13

I

L

J

K

Step 9:

□

Attach Side Shelf Brackets Long(10) to below holes in Leg Brackets as shown in

illustration and using 4 M6x40 screws(B). Secure using 4 M6 Lock Nuts(E).

□ Attach Side Shelf Brackets Long to Side Shelf using 2 M6x10 screws(A).

M6x40 screw, Qty: 4 pcs M6 Lock Nut, Qty: 4 pcs

M6x10 screw, Qty: 2 pcs

10

Check Item

Prevention/Solution

Step 10：

□ Insert 2 M6x10 Screws(A) through holes on Right Side Grill Bracket(32).

Secure using 2 M6 Lock Nuts(E) as shown.

M6x10 Screw, Qty: 2 pc M6 Lock Nut, Qty: 2 pcs

32

14 • 146.47218610

NOTES

146.47218610 • 15

Step 11：

□ Helper is needed for this step.

□ Insert 6 M6x10 Screws(A) through holes on Right Side Lid(33) into Bottom

Bowl. Secure using 6 M6 Lock Nuts(E) as shown.

M6x10 Screw, Qty: 6 pc M6 Lock Nut, Qty: 6 pcs

33

NOTES

16 • 146.47218610

Step 12：

□ Helper is needed for this step.

□ Insert 4 M6x10 screws(A) through holes on Right Side Bottom Bowl into Right

Side Lid. Secure using 4 M6 lock nuts(E) as shown.

□ Insert 1 M6x10 screws(A) through holes on Right Side Bottom Bowl into Right

Side Bracket as shown.

M6x10 Screw, Qty: 5 pc M6 Lock Nut, Qty: 4 pcs

NOTES

146.47218610 • 17

Step 13:

□ Attach Handle(07) to Right Side Grill Lid using 2 M6 flat washers (G)

and 2 M6 Lock Nuts (E)

M6x10 Screw, Qty: 2 pc M6 Lock Nut, Qty: 2 pcs

07

13

146.47218610 • 43

18 • 146.47218610

Step 14:

□ Align Grill Lid(11) with Bottom Bowl as shown.

□ Secure Grill Lid to Bottom Bowl using 2 M6x20 screws(14).

M6x20 screw, Qty: 2 pcs

11

14

z

146.47218610 • 19

Step 15:

□ Attach Brand (06) to grill lid (11) by inserting 2 M5 lock nuts (F) and 2 M5 flat

washers (H).

M5 lock nut, Qty: 2 pcs M5 flat washer, Qty: 2 pcs

06

20 • 146.47218610

Step 16:

□ Attach Smoke Stack (01) to Grill Lid and secure with 2 M6x10 screws (A) and 2 M6

Lock Nuts (E) as shown.

□ Screw out Spring (03) and M6 Cap Nut (02) from Smoke Stack (01).

□ Secure Smoke Stack Cap (04) to Smoke Stack with Spring (03) and M6 Cap Nut

(02) as shown.

Note that the Smoke Stack is inserted from inside the grill lid.

M6x10 screw, Qty: 2 pc M6 Lock Nut, Qty: 2 pcs

01

04

02

03

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