MQ Multiquip MVC64HW User manual

OPERATION AND PARTS MANUAL

Revision #5 (03/01/07)

Plate Compactor

Models

MVC-64H/HW

(Honda GX120K1 Gasoline Engine)

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

To find the latest revision of this

publication, visit our website at:

www.multiquip.com

l

PAGE 2 — MVC-64H/HW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #5 (03/01/07)

MVC-64H/HW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #5 (03/01/07) — PAGE 3

NOTE PAGE

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PAGE 4 — MVC-64H/HW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #5 (03/01/07)

TABLE OF CONTENTS

Specification and part number

are subject to change without

notice.

Multiquip MVC-64H/HW

Plate Compactor

Proposition 65 Warning ............................................. 2

Here's How To Get Help ............................................ 3

Table Of Contents ..................................................... 4

Parts Ordering Procedures ....................................... 5

Specifications ............................................................ 6

Dimensions ............................................................... 7

Safety Message Alert Symbols .............................. 8-9

Rules For Safe Operation.....................................10-11

Operation and Safety Decals .................................. 12

General Information ................................................ 13

Components (Plate Compactor) ............................. 14

Components (Honda GX120K1SM12 Engine) ....... 15

Inspection ........................................................... 16-17

Initial Start-Up/Operation ................................... 18-19

Maintenance ...................................................... 20-21

Preparation For Long Term Storage ....................... 22

Troubleshooting (Engine) ................................... 23-24

Troubleshooting (Plate Compactor) ........................ 25

Explanation Of Codes In Remarks Column ............ 26

Suggested Spare Parts ........................................... 27

Component Drawings

Name Plate and Decals ..................................... 28-29

Main Body Assembly (Old Style)........................ 30-31

Main Body Assembly (New Style) ...................... 32-33

Vibrator Assembly .............................................. 34-35

Water Tank ......................................................... 36-37

As a continuing effort to

update our parts book, contact

the MULTIQUIP literature

department for the latest

revision of your "Operation

and Parts Manual"

NOTE

Honda GX120K1SM12

Engine

Cylinder Head Assembly .................................... 38-39

Cylinder Barrel (Recoil) Assembly ..................... 40-41

Crankcase Cover Assembly ............................... 42-43

Crankshaft Assembly ......................................... 44-45

Piston/Connecting Rod Assembly ...................... 46-47

Camshaft Assembly ........................................... 48-49

Recoil Starter ..................................................... 50-51

Fan Cover Assembly .......................................... 52-53

Carburetor Assembly ......................................... 54-55

Air Cleaner Assembly......................................... 56-57

Muffler Assembly ............................................... 58-59

Fuel Tank Assembly ........................................... 60-61

Flywheel Assembly ............................................ 62-63

Ignition Coil Assembly ........................................ 64-65

Control Assembly ............................................... 66-67

Label Assembly .................................................. 68-69

Terms and Conditions Of Sale — Parts .................. 70

MVC-64H/HW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #5 (03/01/07) — PAGE 5

PARTS ORDERING PROCEDURES

www.multiquip.com

Ordering parts has never been easier!

Choose from three easy options:

WE ACCEPT ALL MAJOR CREDIT CARDS!

When ordering parts, please supply:

❒❒

❒

Dealer Account Number

❒❒

❒

Dealer Name and Address

❒❒

❒

Shipping Address (if different than billing address)

❒❒

❒

Return Fax Number

❒❒

❒

Applicable Model Number

❒❒

❒

Quantity, Part Number and Description of Each Part

❒❒

❒

Specify Preferred Method of Shipment:

✓

Fed Ex/UPS

✓ DHL

■

Priority One

✓

Tr uck

■

Ground

■ Next Day

■

Second/Third Day

Unless otherwise indicated by customer, all orders are treated as

Standard Orders

and will ship

within 24 hours. We will make every effort to ship

Air Shipments

the same day the order is received,

if received prior to 2PM PST.

Stock Orders

must be noted on fax or web order form.

If you have an MQ Account, to obtain a

Username and Password, E-mail us at:

[email protected].

To obtain an MQ Account, contact your

District Sales Manager for more information.

Order via Internet (Dealers Only):

Order parts on-line using Multiquip’s SmartEquip website!

■

View Parts Diagrams

■

Order Parts

■

Print Specification Information

Note: Discounts Are Subject To Change

Goto www.multiquip.com and click on

Order Parts

to log in and save!

Use the

internet

and qualify for a 5% Discount

on

Standard orders

for all orders which include

complete part numbers.*

Order via Fax (Dealers Only):

All customers are welcome to order parts via Fax.

Domestic (US) Customers dial:

1-800-6-PARTS-7 (800-672-7877)

Fax

your order in and qualify for a 3% Discount

on

Standard orders

for all orders which include

complete part numbers.*

Order via Phone:

Domestic (US) Dealers Call:

1-800-427-1244

Best Deal!

International Customers

should contact

their local Multiquip Representatives for

Parts Ordering information.

Non-Dealer Customers:

Contact your local Multiquip Dealer for

parts or call 800-427-1244 for help in

locating a dealer near you.

Note: Discounts Are Subject To Change

NOTE

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PAGE 6 — MVC-64H/HW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #5 (03/01/07)

MVC-64H/HW — SPECIFICATIONS

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MVC-64H/HW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #5 (03/01/07) — PAGE 7

Figure 1. MVC-64H/HW Plate Compactor Dimensions

MVC-64H/HW — DIMENSIONS

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PAGE 8 — MVC-64H/HW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #5 (03/01/07)

MVC-64H/HW — SAFETY MESSAGE ALERT SYMBOLS

Safety precautions should be followed at all times when operating

this equipment. Failure to read and understand the Safety

Messages and Operating Instructions could result in injury to

yourself and others.

FOR YOUR SAFETY AND THE SAFETY OF OTHERS!

This Owner's Manual has been

developed to provide complete

instructions for the safe and efficient

operation of the

MQ Model MVC-

64H/HW Plate Compactor.

Refer

to the engine manufacturers

instructions for data relative to its

safe operation.

Before using this plate compactor, ensure that the

operating individual has read and understands all

instructions in this manual.

NOTE

SAFETY MESSAGE ALERT SYMBOLS

The three (3) Safety Messages shown below will inform

you about potential hazards that could injure you or others.

The Safety Messages specifically address the level of

exposure to the operator, and are preceded by one of

three words: DANGER, WARNING, or CAUTION.

HAZARD SYMBOLS

Potential hazards associated with the operation of the

MQ

Model MVC-64H/HW Plate Compactor.

will be referenced

with Hazard Symbols which appear throughout this manual,

and will be referenced in conjunction with Safety Message

Alert Symbols.

ALWAYS wear approved

respiratory

protection when required.

WARNING - Respiratory Hazards

Engine exhaust gases contain

poisonous carbon monoxide. This gas

is colorless and odorless, and can

cause death if inhaled. NEVER operate

this equipment in a confined area or

enclosed structure that does not provide ample free flow

air.

WARNING - Lethal Exhaust Gas Hazards

You WILL be

KILLED

or

SERIOUSLY

injured if you DO

NOT follow directions.

DANGERDANGER

DANGER

You CAN be

KILLED

or

SERIOUSLY

injured if you DO

NOT follow directions.

WARNINGWARNING

WARNING

You CAN be

INJURED

if you DO NOT follow directions.

CAUTION

CAUTIONCAUTION

CAUTION

Engine components can generate extreme

heat. To prevent burns, DO NOT touch

these areas while the engine is running or

immediately after operations. Never

operate the engine with heat shields or heat

guards removed.

WARNING - Burn Hazards

Gasoline is extremely flammable, and

its vapors can cause an explosion if

ignited. DO NOT start the engine near

spilled fuel or combustible fluids.

DO NOT fill the fuel tank while the engine is running or

hot. DO NOT overfill tank, since spilled fuel could ignite if

it comes into contact with hot engine parts or sparks from

the ignition system. Store fuel in approved containers, in

well-ventilated areas and away from sparks and flames.

DANGER - Explosive Fuel Hazards

MVC-64H/HW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #5 (03/01/07) — PAGE 9

MVC-64H/HW — SAFETY MESSAGE ALERT SYMBOLS

Other important messages are provided throughout this

manual to help prevent damage to your light tower, other

property, or the surrounding environment.

CAUTION - Equipment Damage Hazards

ALWAYS wear approved eye and

hearing protection.

CAUTION - Eye and Hearing Hazards

ALWAYS place the power source, circuit

breakers or ON/OFF switch in the OFF

position, when the generator is not in use,

unless connected to transfer switch.

CAUTION - Accidental Starting Hazards

NEVER operate equipment with covers,

or guards removed. Keep fingers, hands,

hair and clothing away from all moving

parts to prevent injury.

CAUTION - Rotating Parts Hazards

DO NOT refuel plate copmpactor if compactor is placed

inside truck bed with PLASTIC LINER. Possibility exists

of explosion or fire due to

static electricity

.

DANGER - Refueling Hazard

Before attempting to operate

the plate compactor, and to

avoid serious injury to

personnel, always read and

understand operation manual.

Failure to read and understand

operation manual could

result in serious harm or even

death!

WARNING - Read Manual

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PAGE 10 — MVC-64H/HW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #5 (03/01/07)

MVC-64H/HW — RULES FOR SAFE OPERATION

The following safety guidelines should always be used when

operating the

MQ Mikasa Model MVC-64H/HW Plate

Compactor.

GENERAL SAFETY

■

DO NOT operate or service this equipment before reading

this entire manual.

■

This equipment should not be operated by persons under

18 years of age.

■

NEVER operate this equipment without proper protective

clothing, shatterproof glasses, steel-toed boots and other

protective devices required by the job.

■

High Temperatures – Allow the

engine to cool before adding fuel or

performing service and maintenance functions. Contact

with

hot!

components can cause serious burns.

■

The engine section of this mixer requires an adequate

free flow of cooling air.

NEVER

operate the compactor

in any enclosed or narrow

area where free flow of the

air is restricted. If the air

flow is restricted it will

cause serious damage to

the compactor or engine

and may cause injury to

people. Remember the

plate compactor's engine

gives off

DEADLY

carbon monoxide gas.

■

NEVER operate this equipment under the

influence of

drugs

or

alcohol

.

■

NEVER touch the hot exhaust

manifold, muffler or cylinder. Allow

these parts to cool before servicing

engine or mixer.

■

NEVER operate this equipment when not

feeling well due to fatigue, llness or taking

medicine.

■

Topping-off to filler port is dangerous, as it tends to spill

fuel.

■

Maintain this equipment in a safe operating condition at

all times.

■

ALWAYS store equipment properly when it is not being used.

Equipment should be stored in a clean, dry location out of the

reach of children.

■

NEVER operate the plate compactor in

an explosive atmosphere or near

combustible materials. An explosion or

fire could result causing severe

bodily

harm or even death.

■

ALWAYS refuel in a well-ventilated area, away from sparks

and open flames.

■

ALWAYS use extreme caution when

working with flammable liquids. When

refueling, stop the engine and allow it to

cool. DO NOT

smoke

around or near the

machine. Fire or explosion could result

from fuel vapors, or if fuel is spilled on a

hot engine.

■

ALWAYS wear proper respiratory (mask),

hearing and eye protection equipment when

operating the plate compactor.

■

Whenever necessary, replace nameplate, operation and

safety decals when they become difficult read.

■

Manufacture does not assume responsibility for any

accident due to equipment modifications.

■

NEVER use accessories or attachments, which are not

recommended by Multiquip for this equipment. Damage

to the equipment and/or injury to user may result.

Failure to follow instructions in this

manual may lead to serious injury or

even death! This equipment is to be

operated by trained and qualified

personnel only! This equipment is for

industrial use only.

CAUTION - Read Manual!

MVC-64H/HW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #5 (03/01/07) — PAGE 11

MVC-64H/HW — RULES FOR SAFE OPERATION

TRANSPORTING

■

ALWAYS shutdown engine before transporting.

■

Tighten fuel tank cap securely and close fuel cock to

prevent fuel from spilling.

■

Drain fuel when transporting compactor over long

distances or bad roads.

MAINTENANCE

■

NEVER lubricate components or attempt service on a

running compactor.

■

ALWAYS allow the plate compactor a proper amount of

time to cool before servicing.

■

Keep the compactor in proper running condition.

■

Fix damage to the plate compactor immediately and

always replace broken parts.

■

Dispose of hazardous waste properly. Examples of

potentially hazardous waste are used motor oil, fuel and

fuel filters.

■

DO NOT use food or plastic containers to dispose of

hazardous waste.

EMERGENCIES

■

ALWAYS know the location of the nearest

fire

extinguisher

and first aid kit.

■

In emergencies

always

know the location of the

nearest phone or

keep a phone on the job site

.

Also know the phone numbers of the nearest

ambulance

,

doctor

and

fire department

. This

information will be invaluable in the case of an

emergency.

■

NEVER run engine without air filter. Severe engine damage

may occur.

■

ALWAYS service air cleaner frequently to prevent carburetor

malfunction.

■

ALWAYS be sure the operator is familiar with proper safety

precautions and operations techniques before using

compactor.

■

ALWAYS read, understand, and follow procedures in

Operator’s Manual before attempting to operate equipment.

■

Refer to the

Honda Engine Owner's Manual

for engine

technical questions or information.

Loading and Unloading (Crane)

■

Before lifting, make sure that machine parts (lifting bale and

vibration insulator) are not damaged and screws are not

loosened or lost.

■

ALWAYS make sure crane or lifting device has been properly

secured to the lifting bale on the compactor.

■

NEVER lift the compactor while the engine is running.

■

Use adequate lifting cable (wire or rope) of sufficient strength.

■

Use one point suspension hook and lift straight upwards.

■

NEVER allow any person or animal to stand underneath the

machine while lifting.

■

Try not to lift compactor to unnecessary heights.

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PAGE 12 — MVC-64H/HW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #5 (03/01/07)

Machine Safety Decals

The MVC-64H/HW Plate Compactor is equipped with a number of safety decals (Figure 2). These decals are provided for operator

safety and maintenance information. The illustration below shows these decals as they appear on the machine. Should any of these

decals become unreadable, replacements can be obtained from your dealer.

MVC-64H/HW — OPERATION AND SAFETY DECALS

Figure 2. Operation and Safety Decals

MVC-64H/HW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #5 (03/01/07) — PAGE 13

MVC-64H/HW — GENERAL INFORMATION

Definition of Plate Compactor

The Mikasa MVC-64H/HW is a walk behind, plate compactor

designed for the compaction of sand, mixed soils and asphalt.

This plate compactor is a powerful compacting tool capable of

applying a tremendous force in consecutive high frequency

vibrations to a soil surface. Its applications include compacting

for road, embankments and reservoirs as well as backfilling for

gas pipelines, water pipelines and cable installation work.

The MVC-64H/HW is small and lightweight. It can be easily

handled by one person in confined areas. It has an accessible

front-mounted vibrator assembly. The sealed belt cover keeps

dir and rocks away from the belt.

Vibratory Plate

The vibratory plate of the compactor produces low amplitude

high frequency vibrations, designed to compact granular soils

and asphalt.

The resulting vibrations cause forward motion. The engine and

handle are vibration isolated from the vibrating plate.

Frequency/Speed

The compactor's vibrating plate has a frequency of 5,600 vpm

(vibrations per minute). The travel speed of the compactor is

approximately 82 ft./minute (25 meters/minute).

Engine

The Mikasa MVC-64H/HW Plate Compactor is equipped with a

Honda GX120K1SM12 gasoline engine.

Controls

Before starting the MVC-64H/HW Plate Compactor identify and

understand the function of the controls and components as

indicated Figure 3.

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PAGE 14 — MVC-64H/HW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #5 (03/01/07)

MVC-64H/HW — COMPONENTS (PLATE COMPACTOR)

Figure 3. MVC-64H/HW Plate Compactor Components

Figure 3 shows the location of the components and general

maintenance parts. The function of each component is described

below:

1. Water Tank Cap (for MVC-64HW only) – Remove this

cap to add water to the water tank.

2. Fuel Tank Cap – Remove this cap to add fuel.

3. Lifting Bail – When lifting of the compactor is required

either by forklift, crane etc., tie rope or chain around this

lifting point.

4. Handle Bar – When operating the compactor use this

handle bar to maneuver the compactor.

5. Gasoline Engine – This plate compactor uses a HONDA

GX120K1SM12 HONDA engine. Refer to the HONDA

owner's manual for engine information.

6. Belt Cover – Remove this cover to gain acess to the V-

belts. NEVER run the compactor without the V-belt cover. If

the V-belt cover is not installed, the possibility exist that

your hand may get caught between the V-belt and clutch,

thus causing serious injury and bodily harm.

7. Vibrating Plate – A flat, open plate made of durable cast

iron construction used in the compacting of soil.

8. Vibration Case – Encloses the eccentric, gears and

counter weights.

9. Water Shut-Off Valve (for MVC-64HW only) – Turn this

valve downward to let water flow from the water tank to the

water tube.

10. Water Tank (for MVC-64HW only) – Holds 10.6 quarts

(10 liters) of water, removable no tools required.

MVC-64H/HW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #5 (03/01/07) — PAGE 15

MVC-64H/HW — COMPONENTS (HONDA GX120K1SM12 ENGINE)

Figure 4. Engine Controls & Components

INITIAL SERVICING

The engine (Figure 4) must be checked for proper lubrication and

filled with fuel prior to operation. Refer to the manufacturer's engine

manual for instructions and details of operation and servicing.

1. Fuel Filler Cap – Remove this cap to add unleaded

gasoline to the fuel tank. Make sure cap is tightened

securely. DO NOT over fill.

2. Throttle Lever – Used to adjust engine RPM speed (lever

advanced forward

SLOW

, lever back toward operator

FAST

).

3. Engine ON/OFF Switch – ON position permits engine

starting, OFF position stops engine operations.

4. Recoil Starter (pull rope) – Manual-starting method. Pull

the starter grip until resistance is felt, then pull briskly and

smoothly.

5. Fuel Valve Lever – OPEN to let fuel flow, CLOSE to stop

the flow of fuel.

6. Choke Lever – Used in the starting of a cold engine, or in

cold weather conditions. The choke enriches the fuel

mixture.

7. Air Cleaner – Prevents dirt and other debris from entering

the fuel system. Remove wing-nut on top of air filter

cannister to gain access to filter element.

8. Spark Plug – Provides spark to the ignition system. Set

spark plug gap to 0.6 - 0.7 mm (0.028 - 0.031 inch) for

HONDA engine. Clean spark plug once a week.

9. Muffler – Used to reduce noise and emissions.

10. Fuel Tank – Holds unleaded gasoline. For additional

information refer to engine owner's manual.

Operating the engine without an air

filter, with a damaged air filter, or a

filter in need of replacement will

allow dirt to enter the engine,

causing rapid engine wear.

NOTE

Engine components can generate extreme heat.

To prevent burns, DO NOT touch these areas

while the engine is running or immediately after

operating. NEVER operate the engine with the

muffler removed.

Warning - Hot Surface

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PAGE 16 — MVC-64H/HW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #5 (03/01/07)

MVC-64H/HW — INSPECTION

Before Starting

1. Read safety instructions at the beginning of manual.

2. Clean the compactor, removing dirt and dust. Particularly, the

bottom of the plate, engine cooling air inlet, carburetor and

air cleaner.

3. Check the air filter for dirt and dust. If the air filter is dirty, blow

through the air filter cartridge from the inside, moving a jet of

dry compressed air up and down until all dust is removed.

Otherwise replace air filter with a new one.

4. Check carburetor for external dirt and dust. Clean with dry

compressed air.

5. Check fastening nuts and bolts for tightness. Loosened

screws or bolts due to vibration, could lead to unexpected

accident.

Engine Oil Check

1. To check the engine oil level, place the plate compactor on

secure level ground with the engine stopped.

2. Remove the filler cap/dipstick from the engine oil filler hole

(Figure 5) and wipe it clean.

Figure 5. Engine Oil Dipstick

3. Insert and remove the dipstick without screwing it into the filler

neck. Check the oil level shown on the dipstick.

4. If the oil level is low (Figure 6), fill to the edge of the oil filler

hole with the recommended oil type (Table 4).

Figure 6. Engine Oil Dipstick

The Oil Alert system will

automatically stop the engine

before the engine falls below safe

limits. Always be sure to check

the engine oil level prior to starting

the engine.

Fuel Check

1. Remove the gasoline cap located on top of fuel tank.

2. Visually inspect to see if fuel level is low. If fuel is low, replenish

with unleaded fuel.

3. When refueling, be sure to use a strainer for filtration. DO

NOT top-off fuel. Wipe up any spilled fuel.

UPPER LIMIT

LOWER LIMIT

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NOTE

Adding fuel to the tank should be done only

when the engine is stopped and has had an

opportunity to cool down. In the event of a fuel

spill, DO NOT attempt to start the engine until

the fuel residue has been completely wiped

up, and the area surrounding the engine is

dry.

Danger - Flammable Fuel

Motor fuels are highly flammable and can

be dangerous if mishandled. DO NOT

smoke while refueling. DO NOT attempt to

refuel the compactor if the engine is

hot!

,

running or in the dark

.

Danger - Flammable Fuel

MVC-64H/HW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #5 (03/01/07) — PAGE 17

2. The V-belt tension is proper if the V-belt bends 10 to 15 mm

(Figure 10) when depressed with finger at midway between

the clutch and vibration pulley shafts.

MVC-64H/HW — INSPECTION

CLUTCH

PULLEY

VIBRATOR

PULLEY

Figure 7. V-Belt Hazard

1. To check the V-belt tension, remove the bolts that secure the

belt cover to the frame as shown in Figure 8.

Figure 8. V-Belt Cover Removal

3. A loose V-belt will decrease the power transmission output,

causing reduced compaction and premature wear of the

belt.

4. If the V-belt becomes worn or loose, replace it .

Figure 9. V-Belt Tension

Vibrator Oil Check

1. Place the MVC-64H/HW plate compactor horizontally on a

flat surface. Make sure the compactor is level when checking

the oil in the vibrator assembly.

2. Check vibrator oil level by removing the plug (vibrator oil gauge)

as shown in Figure 10. The oil level should be up to the oil plug.

If oil is required, replace using only SAE 10W-30 motor oil.

Figure 10. Vibrator Oil Plug

NEVER attempt to check the V-belt with the engine running.

Severe injury can occur if your hand (Figure 7) gets caught

between the V-belt and the clutch. Always use safety gloves.

Caution - V-Belt check

V-Belt Check

l

PAGE 18 — MVC-64H/HW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #5 (03/01/07)

D

1. Place the

fuel valve lever

(Figure 11) in the "ON" position.

Figure 11. Fuel Valve Lever

2. Place the

Engine ON/OFF switch

(Figure 12) in the "ON"

position.

Figure 12. Engine ON/Off Switch

3. Place the

Choke Lever

(Figure 13) in the "OPEN" position.

Nnnn

The CLOSED position of the

choke lever enriches the fuel

mixture for starting a COLD

engine. The OPEN position

provides the correct fuel mixture

for normal operation after

starting, and for restarting a

warm engine.

Figure 13. Choke Lever

4. Place the

throttle lever

(Figure 14) halfway between

fast

and

slow

.

Figure 14. Throttle Lever

5. Grasp the starter grip (Figure 15) and slowly pull it out. The

resistance becomes the hardest at a certain position, corre-

sponding the compression point. Rewind the rope a little from

that point and pull out sharply.

Figure 15. Starter Grip

MVC-64H/HW — INITIAL START-UP

NOTE

DO NOT attempt to operate the plate compactor

until the Safety, General Information and

Inspection sections of this manual have been

read and thoroughly understood

.

Caution - Read Manual

DO NOT pull the starter rope all the way to the end.

DO NOT release the starter rope after pulling. Allow it to

rewind as soon as possible.

D

Caution - Starter Rope

MVC-64H/HW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #5 (03/01/07) — PAGE 19

MVC-64H/HW — INITIAL START-UP/OPERATION

6. If the engine has started, slowly return the choke lever

(Figure 13) to the

CLOSED

position. If the engine has not

started repeat steps 1 through 5.

7. Before the compactor is put into operation run the engine for

3-5 minutes.

8. Check for abnormal engine noises or fuel leaks.

1. Place the

throttle lever

(Figure 14) in

slow

position, and

listen for the engine speed to decrease.

2. Place the

Engine ON/OFF switch

(Figure 12) in the "

OFF

" position.

3. Place the

fuel valve lever

(Figure 11) in the "OFF" position.

1. Once the engine has started, move the engine throttle lever

quickly to the

fast

position.

2. With the throttle lever in the fast position, the engine speed

should be around 2,300 RPM, therefore engaging the cen-

trifugal clutch.

Always move the throttle lever

quickly without hesitation, because

increasing the engine speed slowly

causes the clutch to slip.

3. Firmly gasp the compactor's handle bar with both hands , the

compactor will begin moving forward.

4. Slowly walk behind the compactor and be on the lookout for

any large objects or foreign matter that might cause damage

to the compactor or bodily injury.

5. Compactor traveling speed may drop on soils which contain

clay, however there may be cases where traveling speed

drops because the compaction plate does not leave the

ground surface easily due to the composition of the soil. To

rectify this problem do the following:

NOTE

z

Check the bottom plate to see if clay or equivalent

material has been lodged in the plate mechanism. If so,

wash with water and remove.

z

Remember the compactor does not work as efficiently

on clay or soils that have a high moisture content level.

z

If the soil has a high moisture level, dry soil to appropriate

moisture content level or carry out compaction twice.

NEVER stop the engine suddenly while working at high

speeds.

Caution - Stopping Engine

Stopping The Engine

Normal Shutdown

1. Move the throttle lever to the IDLE position (Figure 17) and

run the engine for three minutes at low speed.

Emergency Shutdown

1. Move the throttle lever quickly to the

SLOW

position, and

place the engine ON/OFF switch in the

OFF

position.

Operation

Make sure to follow all safety rules referenced in the safety

section of this manual before operating compactor. Keep work

area clear of debris and other objects that could cause

damage to the compactor or bodily injury.

CAUTION - Safety Rules

l

PAGE 20 — MVC-64H/HW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #5 (03/01/07)

Inspection and Maintenance Service Tables.

1. To make sure your plate compactor is always in good

working condition before using, carry out the maintenance

inspection in accordance with Tables 5 through 7.

MVC-64H/HW — MAINTENANCE

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Engine Oil Replacement:

1. Replace engine oil, in first 20 hours of operation and every

100 hours afterwards.

2. Oil may be drained more easily when it is warm after

operation (For more details, see separate HONDA Owner's

Manual).

3. When changing the engine oil, the old oil can be drained by

removing the oil filler cap, and unscrewing the engine oil

drain plug located at the base of the engine (Figure 16).

4. Remember to refill engine crankcase with the recommended

type of oil as listed in Table 4.

z

Check for leakage of fuel or oil.

z

Remove soil and clean the bottom of compaction plate.

z

Check engine oil, see page 16.

z

Check for loose screws including tightness. See Table 7

below (tightening torque ), for retightening:

Daily Service

Inspection and other services should

always

be carried out

on hard and level ground with the engine shut down.

CAUTION - Inspection

These inspection intervals are for operation under normal

conditions. Adjust your inspection intervals based on the

number of hours plate compactor is in use, and particular

working conditions.

CAUTION - Inspection Intervals

Fuel piping and connections should be replaced every 2

years.

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