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Hobart PROFI FUX-C Installation And Operation Instructions Manual

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EN
DSN: FUX-14-01
From SN: 86 70 01001
4. Nov. 2014
WAREWASHING
Container washers
PROFI FUX-C
(Translation of the original operating
instructions)
Installation and
Operation Instructions
IO-0000000186-001-EN / 4. Nov. 20142 HOBART
PROFI FUX-C Installation and Operation Instructions
EN
Publisher
HOBART GmbH
Robert-Bosch-Str. 17
77656 Offenburg
Tel. +49(0)781 600 0
Fax +49(0)781 600 23 19
E-mail: [email protected]
Internet: www.hobart.de
Product disclaimer
Installations and repairs carried out by non-authorized technicians or using non-genuine spare parts, and any tech-
nical alterations to the machine not approved by the manufacturer will invalidate the manufacturer’s warranty and
product liability.
HOBART reserves the right to make changes or improvements to its products without prior notice.
© HOBART GmbH, Offenburg 2014
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Installation and Operation Instructions PROFI FUX-C
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Table of Contents
Table of Contents
1 Notes on the documentation .............................................................. 5
1.1 Application ..................................................................................... 5
1.2 Layout of the documentation ..................................................................... 5
1.3 Representation convention ....................................................................... 5
2 Safety instructions and regulations ...................................................... 7
2.1 Safety instructions and warning notices ........................................................... 7
2.2 Basic safety instructions ......................................................................... 7
2.3 Property damage ............................................................................... 10
3 Product description ....................................................................... 11
3.1 General view and elements ..................................................................... 11
3.2 Intended purpose .............................................................................. 13
3.3 Conformity..................................................................................... 13
3.4 Designation .................................................................................... 13
3.5 Technicalspecications ......................................................................... 13
3.6 Operating temperatures......................................................................... 13
4 Controls .................................................................................... 14
4.1 Main switch and button ......................................................................... 14
4.2 Control panel .................................................................................. 15
4.3 Operating states ............................................................................... 16
4.4 Display of faults and information ................................................................. 16
5 Installation ................................................................................. 17
5.1 Personnelqualication .......................................................................... 17
5.2 Special safety instructions ...................................................................... 17
5.3 Transporting to the installation location ........................................................... 18
5.4 Removing the packaging ........................................................................ 18
5.5 Installing the machine .......................................................................... 19
5.6 Assembly of modules ........................................................................... 19
5.7 Attach electrical consumers ..................................................................... 20
5.8 Tension conveyor chain. ........................................................................ 21
5.9 Connecting to the power supply ................................................................. 21
5.10 Connecting the water ........................................................................... 22
5.11 Connecting the drain ........................................................................... 23
5.12 Connect steam or hot water ..................................................................... 23
5.13 Exhaust connection ............................................................................ 24
5.14 Connect detergent and rinse aid ................................................................. 26
6 Commissioning ............................................................................ 27
6.1 Personnelqualication .......................................................................... 27
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PROFI FUX-C Installation and Operation Instructions
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Table of Contents
6.2 Special safety instructions ...................................................................... 27
6.3 Preparing the machine .......................................................................... 27
6.4 Fill the booster ................................................................................. 28
6.5 Carry out checks ............................................................................... 29
6.6 Making the chemical settings .................................................................... 30
6.7 Adjusting the exhaust system ................................................................... 30
7 Operation ................................................................................... 31
7.1 Personnelqualication .......................................................................... 31
7.2 Special safety instructions ...................................................................... 31
7.3 Notes for optimum washing result ................................................................ 32
7.4 Preparations for washing ....................................................................... 32
7.5 Functions and operating modes ................................................................. 35
7.6 Pressing the EMERGENCY STOP button ........................................................ 36
7.7 Washing ....................................................................................... 36
7.8 Selecting the conveyor speed ................................................................... 37
7.9 Activating and deactivating the emergency mode ................................................. 38
7.10 Switch off conveyor............................................................................. 38
7.11 Switch off machine ............................................................................. 39
7.12 Executing daily cleaning ........................................................................ 39
7.13 Performing monthly cleaning .................................................................... 42
7.14 Indicate operating hours ........................................................................ 44
8 Fault indications and problems.......................................................... 45
8.1 Special safety instructions ...................................................................... 45
8.2 Fault indications ............................................................................... 45
8.3 Remedying the problem ........................................................................ 47
9 Maintenance ............................................................................... 49
10 Disposal .................................................................................... 50
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Installation and Operation Instructions PROFI FUX-C
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Notes on the documentation
1.1 Application
This document contains the most important information for the
installationandcommissioningofthemachinebyqualiedperson-
nel, as well as the information required for day-to-day operation by
the operator.
► Keep the operating instructions and all referenced documents in
a safe and accessible place.
► If you sell the machine, pass on the installation and operating
instructions.
1.2 Layout of the documentation
Referenced documents are all instructions that describe the instal-
lation, operation, maintenance and repair of the device, as well as
additional instructions for all accessories used.
For the operator:
– Comic Card (brief instructions)
– Operation instructions
For the specialised tradesman or HOBART service:
– Installation instructions
– Floor plan
– Circuit diagram
– Service Manual
– Service Software Manual
– Trouble shooting list
– Maintenance schedule
– Spare Parts Catalogue
1.3 Representation convention
1.3.1 Symbols used
Symbol Meaning
Warning of hazardous electrical voltage
1 Notes on the documentation
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PROFI FUX-C Installation and Operation Instructions
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Notes on the documentation
Symbol Meaning
EX
Beware of explosion
Warning of risk of crushing
Warning of entanglement hazard
Beware of hazardous substances
Beware of hand injuries
Beware of slipping
Beware of hazard area
Useful additional information and tips
1.3.2 Representation in the text
Representa-
tion
Meaning
NOTE Important information on machine operation, not
a warning notice
► Step
Outcome/result
‒ Listing 1st level
• Listing 2nd level
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Installation and Operation Instructions PROFI FUX-C
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Safety instructions and regulations
2.1 Safety instructions and warning notices
► During machine operation, observe the general safety instruc-
tions and warning notices that precede each action.
2.1.1 Hazard levels
The hazard level is part of the safety instructions and is denoted by
the signal word. Potential consequences are differentiated by the
choice of signal word.
DANGER
imminent danger:
results in serious physical injury or death
WARNING
potentially hazardous situation:
can cause serious physical injury or death
CAUTION
potentially hazardous situation:
can cause minor physical injury
NOTICE
potentially harmful situation:
can cause damage to the product or other objects
2.1.2 Layout of warning notices
Warning notices are depicted with warning symbols and signal
word in the corresponding safety colours.
!
CAUTION
Nature and source of the hazard
Explanation on the nature and source of the hazard
► Measures for averting the hazard
► additional measures for averting the hazard, where applicable
2.2 Basic safety instructions
2.2.1 Product safety
The machine conforms to state-of-the-art technology and the rec-
ognised safety regulations. Nonetheless, hazards may occur.
Operate the machine only if it is in perfect working order, and in
2 Safety instructions and regulations
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PROFI FUX-C Installation and Operation Instructions
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Safety instructions and regulations
compliance with the operating instructions.
Allmodicationsandalterationstotheproductarereservedfor
personsauthorisedbyHOBART.Congurationispassword-pro-
tected.
2.2.2 Personnel qualication
► Observe the regulations on occupational health and safety.
Wear personal protective equipment.
► Carefully read through the installation and operation instructions
before use.
Activity User group Qualication/training
Installation Qualiedpersonnel Certiedelectricians(qualiedelectriciansorpersonswho
have undergone equivalent training)
Trainees Only under appropriate supervision and inspection
Commissioning Qualiedpersonnel Certiedelectricians(qualiedelectriciansorpersonswho
have undergone equivalent training)
Trainees Only under appropriate supervision and inspection
Working on the elec-
trical system
Qualiedpersonnel Qualiedelectrician
Handling Laymen Training by the operator using the operating instructions,
hazardbrieng
Disabled persons Training by the operator using the operating instructions,
hazardbrieng
Children from 16 years
old
Training by the operator using the operating instructions, haz-
ardbrieng,onlyundersupervision
Children up to 16 years
old
Not permitted
Maintenance, repair Qualiedpersonnel Hobart Service or Hobart trained service technicians
Trainees Only under appropriate supervision and inspection
2.2.3 Product-specic hazards
Avoid body parts being crushed or knocked:
► Observe the instructions on the packaging for storage, lifting or
transporting.
► Transportisreservedforcertiedandtrainedpersonnel.
► Onlycertiedqualiedpersonnelarepermittedtoinstallthe
machine, assemble the modules, tension the conveyor chain
and connect the exhaust pipework.
► Ensurethattheoperatorsweartight-ttingclothing.
► Do not reach into the conveyor chain during operation.
► Handle the container turning device with both hands, do not
drop onto the supporting point, but slide into place.
► Carefully remove the wash arms when cleaning the machine.
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Safety instructions and regulations
Risk of body parts being cut:
► Wear personal protective equipment when removing the pack-
ing bands, unpacking the modules and tensioning the conveyor
belt.
► Onlycertied,qualiedpersonnelarepermittedtoconnectthe
exhaust pipework and set the exhaust system.
► Wear protective gloves when cleaning the machine.
► Onlycertiedpersonnelarepermittedtocleantheexhaust
condenser.
Avoid risk of explosion:
► Do not install machine in a potentially-explosive location.
Avoid electric shock:
► Donotallowwatertoowoverlivecomponents.
– Make sure the machine is correctly stored (see frost damage
section 2.3).
– Do not spray the outside of the machine with a water hose or
high-pressure cleaner.
► Havethemachineconnectedtothepowersupplybyqualied
personnel.
► Havetheboosterandthellboosterinitiallylledandthe
motorscheckedonlybycertied,qualiedpersonnelandinac-
cordance with the operation instructions.
► Havewearingorfaultypartsreplacedonlybycertied,qualied
personnel.
Avoid re risk:
► Donotallowwatertoowoverlivecomponents.
– Make sure the machine is correctly stored (see frost damage
section 2.3).
– Do not spray the outside of the machine with a water hose or
high-pressure cleaner.
► Have the machine connected to the power supply only by quali-
edpersonnel.
► Haveallmodicationstothemachine,repairsandmaintenance
carriedoutonlybyqualiedpersonnel.
Avoid chemical burns, sensitisation of the skin, poisoning:
► Wear protective equipment (gloves, safety goggles, protective
clothing) when handling chemicals.
► Use only suitable chemicals. Observe the manufacturer’s data.
► Do not open the door during operation.
► Disconnect the machine from the mains prior to cleaning.
Avoid burns, scalds (to the hands):
► Wear protective gloves when connecting to the site steam pipe-
work.
► Do not open the door during operation.
► Disconnect the machine from the mains prior to cleaning.
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PROFI FUX-C Installation and Operation Instructions
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Safety instructions and regulations
► For cleaning, wear protective equipment (gloves, protective
clothing) when touching parts that have hot surfaces (heating
rods, heat exchangers).
Avoid risk of falling:
► Do not stand on the machine roof when connecting the exhaust
pipework.
Avoid slipping:
9 Moisturecanbuilduponthemachineoor.
► Provideaoorcoveringthatisguaranteedtobenon-slipin
case of moisture.
Residues on the washware, hygiene regulations not main-
tained.
► Hygiene regulations must be maintained and/or demonstrated
in accordance with the national provisions.
2.2.4 Additional hazards
Potential hazards caused by operating resources to be used can
be found in the enclosed safety datasheets. Workplaces must be
signed accordingly.
2.3 Property damage
Avoid frost damage:
9 Temperatures below 0°C during transport/storage cause func-
tion impairments.
► Prior to installation, store the machine at room temperature
(min. 15°C) for 24h.
Avoid water damage:
► Congurationispassword-protectedandpermittedonlybycerti-
edservicetechnicians.Observedocumentation.
► Do not operate the machine unsupervised.
► Close site shut-off valves at end of operation.
Avoid environmental hazards:
► Dispose of the machine correctly and in accordance with envi-
ronmental regulations (see section 10)
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Installation and Operation Instructions PROFI FUX-C
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Product description
3.1 General view and elements
Example: model with container turning device and blow-dry-
ing unit
Exit end
Blow-drying unit
Rinsing
Washing
Entry section
Container turning device
3 Product description
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PROFI FUX-C Installation and Operation Instructions
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Product description
3.1.1 Curtain arrangement
Illustration applies to left/right running direction. The curtain ar-
rangement is reversed for right/left running direction.
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Product description
3.2 Intended purpose
The machine is an item of technical equipment designed solely for
the commercial cleaning of transport containers and/or has been
providedwithHobart-speciedwashwarebeforehand.
The machine is designed solely for cleaning transport containers,
temperature-resistant plastics to 82°C, stainless steel or similar.
Not for washing:
– Electrically-heated cooking and heat-retaining implements
– Animals or textiles
– Foodstuffs intended for further consumption
3.3 Conformity
See separate EC Conformity Declaration.
3.4 Designation
The rating plate is located on the control box and contains the
following information: model, serial number, date of manufacture,
country of manufacture, voltage, connection rating, design-state
number and CE mark.
3.5 Technical specications
Seeseparateoorplan.
Noise emission:
Workplace-related emission value:
– without blow-drying “TBR” ≤75 dB (A).
– with blow-drying “TBR” ≤78 dB (A).
Sound power level:
– with blow-drying “TBR” ≤88 dB (A).
3.6 Operating temperatures
Main wash tank min. 60°C
Fresh water rinse 80-85°C
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PROFI FUX-C Installation and Operation Instructions
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Controls
4.1 Main switch and button
EMERGENCY STOP button
Machine is completely switched off, but not voltage free.
Must be unlocked for operation.
Main switch
For operation, must be set to position I, for repair and mainte-
nance work to position 0.
4 Controls
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Controls
4.2 Control panel
6
58
1
2
4
3
7
ON/OFF button This button has several functions:
– 1. Machine ON/OFF
Pressing this button switches the machine on.
Pressing the button again (5 seconds) switches the machine off. Exhaust
fan and drying unit blower may run on. After switch off, however, the ma-
chine is not voltage free! A dot lights up in the Rinse display.
– 2. Conveyor ON / speed selection
The button also shows the current operating state through different colours
(see sections 4.3 and4.4 )
CONVEYOR OFF button Pressing this button switches the conveyor off.
DRAIN button Press for 5 seconds: Machine will be completely drained and then
switched off.
After switch off, however, the machine is not voltage free! A dot lights up in
the Rinse display.
MENU button Press for 1 second: Query operating hours counter.
Press for 3 seconds: Activates operator menu (option), Display illumi-
nates.
Wash temperature display In (°C) decimal point illuminated = heating on
Rinse aid temperature display In (°C) decimal point illuminated = heating on
In the event of a machine malfunction, the temperature indicators display
the corresponding error code.
Conveyor speed indicator Indicates the selected conveyor speed.
slow
fast
Operator menu display Illuminates when the operator menu is activated.
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PROFI FUX-C Installation and Operation Instructions
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Controls
4.3 Operating states
In the operating panel display, the ON/OFF switch shows the cur-
rent operating state through different colours.
Machine is Off
The ON/OFF button is colourless.
Machine being prepared for operation
TheON/OFFbuttonashesgreen.Thewashtankisbeinglled
and the machine is heating up.
Machine ready
– The ON/OFF button illuminates completely green.
– The machine is ready for the next wash cycle.
Wash program starts
– The ON/OFF button illuminates completely blue.
Machine drained
TheON/OFFbuttonashesblue.Themachinedrainscompletely
and switches off.
4.4 Display of faults and information
Fault: operation not possible
– The ON/OFF button illuminates permanently red.
– The fault is displayed.
– For potential faults, see section 8.2
Information: limited operation is possible
– The ON/OFF button illuminates green/red alternately.
– The information is displayed.
– For potential information, see section 8.2
Information: limited operation is possible
– The ON/OFF button illuminates blue/red alternately.
– The message is displayed.
– For possible messages, see section 8.2
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Installation and Operation Instructions PROFI FUX-C
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Installation
5.1 Personnel qualication
Installationmustonlybecarriedoutbyqualiedpersonnel(see
section 2.2.2).
5.2 Special safety instructions
!
WARNING
Risk of electric shock, re hazard
Water(frostdamage,machineoverow)owingoverlivecompo-
nentscancauseinjuryfromelectricshockorre.
► Donotallowwatertoowunderlivecomponents.
► Make sure the machine is correctly stored (see frost damage
section 2.3).
► Makesurethatthemachinedoesnotoverowwhenbeing
lled.
!
WARNING
Risk of explosion
Installing the machine in a potentially explosive location can cause
explosion and serious injury from ejected parts.
► Do not install machine in a potentially-explosive location.
NOTICE
Frost damage
Temperatures below 0°C during transport/storage cause function
impairments.
► Prior to installation, store the machine at room temperature
(min. 15°C) for 24h.
EX
5 Installation
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PROFI FUX-C Installation and Operation Instructions
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Installation
5.3 Transporting to the installation location
!
WARNING
Risk of being crushed or knocked
When being lifted and transported, the machine can overturn or fall
and cause serious injury.
► Observe the instructions on the packaging for storage, lifting or
transporting.
► Havethemachinetransportedonlybycertiedandtrained
personnel.
► If possible in its packing and on the skid.
► If a forklift is used, put a wooden frame under the machine.
► Use suitable transport means (elevating truck, crane etc.).
► Push on rollers.
► Avoiddamagetooorsanddoors.
► Avoid damage to the machine.
5.4 Removing the packaging
!
CAUTION
Risk of being cut
Removing the packing bands can cause cut injuries. When un-
packing the modules, the sharp edges of the sheet parts can cause
cut injuries.
► Wear personal protective equipment.
► Cut off packing bands.
► Remove outside carton.
► Remove skid.
► Remove packing materials and accessories from the machine.
► Inspect the machine for possible transport damage.
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Installation
5.5 Installing the machine
!
CAUTION
Risk of crushing
Body parts can become crushed as the machine is being set down.
► Havethemachineinstalledonlybycertied,qualiedperson-
nel.
► Wear protective gloves.
NOTE: If the machine is delivered in separate modules, align
the largest machine part at the installation location rst (see
also5.6).
► Align the machine according to the installation plan.
► Observe wall clearances according to the installation plan.
► By turning the adjustable feet, set the height of the loading
platform to 890 mm.
► Leveloutanunevennessintheoor.
► Distribute machine weight equally onto all feet.
5.6 Assembly of modules
!
WARNING
Risk of being crushed or knocked
When assembling modules, raised machine parts can overturn or
fall and cause serious injury.
► Havethemodulesassembledonlybycertied,qualiedper-
sonnel.
► Wear personal protective equipment.
!
CAUTION
Risk of being cut
When assembling modules, sharp edges on sheet parts can cause
cut injuries.
► Havethemodulesassembledonlybycertied,qualiedper-
sonnel.
► Wear protective gloves.
► Remove covers.
Afxing sealing tape:
9 Remove any old seals.
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PROFI FUX-C Installation and Operation Instructions
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Installation
► Afxsealingstripno.168834-14allthewayaroundoneofthe
two contact surfaces.
► Allow the strip ends to overlap in the corners.
Adding next modules:
► Level the height (see 5.5).
► Connect modules (use screws SK M6 x 12, washers, spring
rings and nuts supplied).
► Cut off protruding sealing tape with knife.
Removing transport feet (if present):
► Unscrew transport feet and return to the HOBART subsidiary.
5.7 Attach electrical consumers
NOTE: Follow the wiring diagram and the labels on wires and
terminals.
► Unroll cable bundles and draw through the front cable channel.
► Screw the cables to the connection terminals of the consumers.
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