Hobart PROFI FUX-C Installation And Operation Instructions Manual

EN

DSN: FUX-14-01

From SN: 86 70 01001

4. Nov. 2014

WAREWASHING

Container washers

PROFI FUX-C

(Translation of the original operating

instructions)

Installation and

Operation Instructions

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PROFI FUX-C Installation and Operation Instructions

EN

Publisher

HOBART GmbH

Robert-Bosch-Str. 17

77656 Offenburg

Tel. +49(0)781 600 0

Fax +49(0)781 600 23 19

E-mail: [email protected]

Internet: www.hobart.de

Product disclaimer

Installations and repairs carried out by non-authorized technicians or using non-genuine spare parts, and any tech-

nical alterations to the machine not approved by the manufacturer will invalidate the manufacturer’s warranty and

product liability.

HOBART reserves the right to make changes or improvements to its products without prior notice.

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Installation and Operation Instructions PROFI FUX-C

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Table of Contents

1 Notes on the documentation .............................................................. 5

1.1 Application ..................................................................................... 5

1.2 Layout of the documentation ..................................................................... 5

1.3 Representation convention ....................................................................... 5

2 Safety instructions and regulations ...................................................... 7

2.1 Safety instructions and warning notices ........................................................... 7

2.2 Basic safety instructions ......................................................................... 7

2.3 Property damage ............................................................................... 10

3 Product description ....................................................................... 11

3.1 General view and elements ..................................................................... 11

3.2 Intended purpose .............................................................................. 13

3.3 Conformity..................................................................................... 13

3.4 Designation .................................................................................... 13

3.5 Technicalspecications ......................................................................... 13

3.6 Operating temperatures......................................................................... 13

4 Controls .................................................................................... 14

4.1 Main switch and button ......................................................................... 14

4.2 Control panel .................................................................................. 15

4.3 Operating states ............................................................................... 16

4.4 Display of faults and information ................................................................. 16

5 Installation ................................................................................. 17

5.1 Personnelqualication .......................................................................... 17

5.2 Special safety instructions ...................................................................... 17

5.3 Transporting to the installation location ........................................................... 18

5.4 Removing the packaging ........................................................................ 18

5.5 Installing the machine .......................................................................... 19

5.6 Assembly of modules ........................................................................... 19

5.7 Attach electrical consumers ..................................................................... 20

5.8 Tension conveyor chain. ........................................................................ 21

5.9 Connecting to the power supply ................................................................. 21

5.10 Connecting the water ........................................................................... 22

5.11 Connecting the drain ........................................................................... 23

5.12 Connect steam or hot water ..................................................................... 23

5.13 Exhaust connection ............................................................................ 24

5.14 Connect detergent and rinse aid ................................................................. 26

6 Commissioning ............................................................................ 27

6.1 Personnelqualication .......................................................................... 27

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Table of Contents

6.2 Special safety instructions ...................................................................... 27

6.3 Preparing the machine .......................................................................... 27

6.4 Fill the booster ................................................................................. 28

6.5 Carry out checks ............................................................................... 29

6.6 Making the chemical settings .................................................................... 30

6.7 Adjusting the exhaust system ................................................................... 30

7 Operation ................................................................................... 31

7.1 Personnelqualication .......................................................................... 31

7.2 Special safety instructions ...................................................................... 31

7.3 Notes for optimum washing result ................................................................ 32

7.4 Preparations for washing ....................................................................... 32

7.5 Functions and operating modes ................................................................. 35

7.6 Pressing the EMERGENCY STOP button ........................................................ 36

7.7 Washing ....................................................................................... 36

7.8 Selecting the conveyor speed ................................................................... 37

7.9 Activating and deactivating the emergency mode ................................................. 38

7.10 Switch off conveyor............................................................................. 38

7.11 Switch off machine ............................................................................. 39

7.12 Executing daily cleaning ........................................................................ 39

7.13 Performing monthly cleaning .................................................................... 42

7.14 Indicate operating hours ........................................................................ 44

8 Fault indications and problems.......................................................... 45

8.1 Special safety instructions ...................................................................... 45

8.2 Fault indications ............................................................................... 45

8.3 Remedying the problem ........................................................................ 47

9 Maintenance ............................................................................... 49

10 Disposal .................................................................................... 50

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Notes on the documentation

1.1 Application

This document contains the most important information for the

installationandcommissioningofthemachinebyqualiedperson-

nel, as well as the information required for day-to-day operation by

the operator.

► Keep the operating instructions and all referenced documents in

a safe and accessible place.

► If you sell the machine, pass on the installation and operating

instructions.

1.2 Layout of the documentation

Referenced documents are all instructions that describe the instal-

lation, operation, maintenance and repair of the device, as well as

additional instructions for all accessories used.

For the operator:

– Comic Card (brief instructions)

– Operation instructions

For the specialised tradesman or HOBART service:

– Installation instructions

– Floor plan

– Circuit diagram

– Service Manual

– Service Software Manual

– Trouble shooting list

– Maintenance schedule

– Spare Parts Catalogue

1.3 Representation convention

1.3.1 Symbols used

Symbol Meaning

Warning of hazardous electrical voltage

1 Notes on the documentation

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Notes on the documentation

Symbol Meaning

EX

Beware of explosion

Warning of risk of crushing

Warning of entanglement hazard

Beware of hazardous substances

Beware of hand injuries

Beware of slipping

Beware of hazard area

Useful additional information and tips

1.3.2 Representation in the text

Representa-

tion

Meaning

NOTE Important information on machine operation, not

a warning notice

► Step

Outcome/result

‒ Listing 1st level

• Listing 2nd level

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Safety instructions and regulations

2.1 Safety instructions and warning notices

► During machine operation, observe the general safety instruc-

tions and warning notices that precede each action.

2.1.1 Hazard levels

The hazard level is part of the safety instructions and is denoted by

the signal word. Potential consequences are differentiated by the

choice of signal word.

DANGER

imminent danger:

results in serious physical injury or death

WARNING

potentially hazardous situation:

can cause serious physical injury or death

CAUTION

potentially hazardous situation:

can cause minor physical injury

NOTICE

potentially harmful situation:

can cause damage to the product or other objects

2.1.2 Layout of warning notices

Warning notices are depicted with warning symbols and signal

word in the corresponding safety colours.

!

CAUTION

Nature and source of the hazard

Explanation on the nature and source of the hazard

► Measures for averting the hazard

► additional measures for averting the hazard, where applicable

2.2 Basic safety instructions

2.2.1 Product safety

The machine conforms to state-of-the-art technology and the rec-

ognised safety regulations. Nonetheless, hazards may occur.

Operate the machine only if it is in perfect working order, and in

2 Safety instructions and regulations

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Safety instructions and regulations

compliance with the operating instructions.

Allmodicationsandalterationstotheproductarereservedfor

personsauthorisedbyHOBART.Congurationispassword-pro-

tected.

2.2.2 Personnel qualication

► Observe the regulations on occupational health and safety.

Wear personal protective equipment.

► Carefully read through the installation and operation instructions

before use.

Activity User group Qualication/training

Installation Qualiedpersonnel Certiedelectricians(qualiedelectriciansorpersonswho

have undergone equivalent training)

Trainees Only under appropriate supervision and inspection

Commissioning Qualiedpersonnel Certiedelectricians(qualiedelectriciansorpersonswho

have undergone equivalent training)

Trainees Only under appropriate supervision and inspection

Working on the elec-

trical system

Qualiedpersonnel Qualiedelectrician

Handling Laymen Training by the operator using the operating instructions,

hazardbrieng

Disabled persons Training by the operator using the operating instructions,

hazardbrieng

Children from 16 years

old

Training by the operator using the operating instructions, haz-

ardbrieng,onlyundersupervision

Children up to 16 years

old

Not permitted

Maintenance, repair Qualiedpersonnel Hobart Service or Hobart trained service technicians

Trainees Only under appropriate supervision and inspection

2.2.3 Product-specic hazards

Avoid body parts being crushed or knocked:

► Observe the instructions on the packaging for storage, lifting or

transporting.

► Transportisreservedforcertiedandtrainedpersonnel.

► Onlycertiedqualiedpersonnelarepermittedtoinstallthe

machine, assemble the modules, tension the conveyor chain

and connect the exhaust pipework.

► Ensurethattheoperatorsweartight-ttingclothing.

► Do not reach into the conveyor chain during operation.

► Handle the container turning device with both hands, do not

drop onto the supporting point, but slide into place.

► Carefully remove the wash arms when cleaning the machine.

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Safety instructions and regulations

Risk of body parts being cut:

► Wear personal protective equipment when removing the pack-

ing bands, unpacking the modules and tensioning the conveyor

belt.

► Onlycertied,qualiedpersonnelarepermittedtoconnectthe

exhaust pipework and set the exhaust system.

► Wear protective gloves when cleaning the machine.

► Onlycertiedpersonnelarepermittedtocleantheexhaust

condenser.

Avoid risk of explosion:

► Do not install machine in a potentially-explosive location.

Avoid electric shock:

► Donotallowwatertoowoverlivecomponents.

– Make sure the machine is correctly stored (see frost damage

section 2.3).

– Do not spray the outside of the machine with a water hose or

high-pressure cleaner.

► Havethemachineconnectedtothepowersupplybyqualied

personnel.

► Havetheboosterandthellboosterinitiallylledandthe

motorscheckedonlybycertied,qualiedpersonnelandinac-

cordance with the operation instructions.

► Havewearingorfaultypartsreplacedonlybycertied,qualied

personnel.

Avoid re risk:

► Donotallowwatertoowoverlivecomponents.

– Make sure the machine is correctly stored (see frost damage

section 2.3).

– Do not spray the outside of the machine with a water hose or

high-pressure cleaner.

► Have the machine connected to the power supply only by quali-

edpersonnel.

► Haveallmodicationstothemachine,repairsandmaintenance

carriedoutonlybyqualiedpersonnel.

Avoid chemical burns, sensitisation of the skin, poisoning:

► Wear protective equipment (gloves, safety goggles, protective

clothing) when handling chemicals.

► Use only suitable chemicals. Observe the manufacturer’s data.

► Do not open the door during operation.

► Disconnect the machine from the mains prior to cleaning.

Avoid burns, scalds (to the hands):

► Wear protective gloves when connecting to the site steam pipe-

work.

► Do not open the door during operation.

► Disconnect the machine from the mains prior to cleaning.

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PROFI FUX-C Installation and Operation Instructions

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Safety instructions and regulations

► For cleaning, wear protective equipment (gloves, protective

clothing) when touching parts that have hot surfaces (heating

rods, heat exchangers).

Avoid risk of falling:

► Do not stand on the machine roof when connecting the exhaust

pipework.

Avoid slipping:

9 Moisturecanbuilduponthemachineoor.

► Provideaoorcoveringthatisguaranteedtobenon-slipin

case of moisture.

Residues on the washware, hygiene regulations not main-

tained.

► Hygiene regulations must be maintained and/or demonstrated

in accordance with the national provisions.

2.2.4 Additional hazards

Potential hazards caused by operating resources to be used can

be found in the enclosed safety datasheets. Workplaces must be

signed accordingly.

2.3 Property damage

Avoid frost damage:

9 Temperatures below 0°C during transport/storage cause func-

tion impairments.

► Prior to installation, store the machine at room temperature

(min. 15°C) for 24h.

Avoid water damage:

► Congurationispassword-protectedandpermittedonlybycerti-

edservicetechnicians.Observedocumentation.

► Do not operate the machine unsupervised.

► Close site shut-off valves at end of operation.

Avoid environmental hazards:

► Dispose of the machine correctly and in accordance with envi-

ronmental regulations (see section 10)

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Installation and Operation Instructions PROFI FUX-C

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Product description

3.1 General view and elements

Example: model with container turning device and blow-dry-

ing unit

  



 Exit end

 Blow-drying unit

 Rinsing

 Washing

 Entry section

 Container turning device

3 Product description

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Product description

3.1.1 Curtain arrangement

Illustration applies to left/right running direction. The curtain ar-

rangement is reversed for right/left running direction.

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Product description

3.2 Intended purpose

The machine is an item of technical equipment designed solely for

the commercial cleaning of transport containers and/or has been

providedwithHobart-speciedwashwarebeforehand.

The machine is designed solely for cleaning transport containers,

temperature-resistant plastics to 82°C, stainless steel or similar.

Not for washing:

– Electrically-heated cooking and heat-retaining implements

– Animals or textiles

– Foodstuffs intended for further consumption

3.3 Conformity

See separate EC Conformity Declaration.

3.4 Designation

The rating plate is located on the control box and contains the

following information: model, serial number, date of manufacture,

country of manufacture, voltage, connection rating, design-state

number and CE mark.

3.5 Technical specications

Seeseparateoorplan.

Noise emission:

Workplace-related emission value:

– without blow-drying “TBR” ≤75 dB (A).

– with blow-drying “TBR” ≤78 dB (A).

Sound power level:

– with blow-drying “TBR” ≤88 dB (A).

3.6 Operating temperatures

Main wash tank min. 60°C

Fresh water rinse 80-85°C

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Controls

4.1 Main switch and button

EMERGENCY STOP button

Machine is completely switched off, but not voltage free.

Must be unlocked for operation.

Main switch

For operation, must be set to position I, for repair and mainte-

nance work to position 0.

4 Controls

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Controls

4.2 Control panel

6

58

1

2

4

3

7



ON/OFF button This button has several functions:

– 1. Machine ON/OFF

Pressing this button switches the machine on.

Pressing the button again (5 seconds) switches the machine off. Exhaust

fan and drying unit blower may run on. After switch off, however, the ma-

chine is not voltage free! A dot lights up in the Rinse display.

– 2. Conveyor ON / speed selection

The button also shows the current operating state through different colours

(see sections 4.3 and4.4 )



CONVEYOR OFF button Pressing this button switches the conveyor off.



DRAIN button Press for 5 seconds: Machine will be completely drained and then

switched off.

After switch off, however, the machine is not voltage free! A dot lights up in

the Rinse display.



MENU button Press for 1 second: Query operating hours counter.

Press for 3 seconds: Activates operator menu (option), Display  illumi-

nates.



Wash temperature display In (°C) decimal point illuminated = heating on



Rinse aid temperature display In (°C) decimal point illuminated = heating on

In the event of a machine malfunction, the temperature indicators display

the corresponding error code.



Conveyor speed indicator Indicates the selected conveyor speed.

slow

fast



Operator menu display Illuminates when the operator menu is activated.

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PROFI FUX-C Installation and Operation Instructions

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Controls

4.3 Operating states

In the operating panel display, the ON/OFF switch shows the cur-

rent operating state through different colours.

Machine is Off

The ON/OFF button is colourless.

Machine being prepared for operation

TheON/OFFbuttonashesgreen.Thewashtankisbeinglled

and the machine is heating up.

Machine ready

– The ON/OFF button illuminates completely green.

– The machine is ready for the next wash cycle.

Wash program starts

– The ON/OFF button illuminates completely blue.

Machine drained

TheON/OFFbuttonashesblue.Themachinedrainscompletely

and switches off.

4.4 Display of faults and information

Fault: operation not possible

– The ON/OFF button illuminates permanently red.

– The fault is displayed.

– For potential faults, see section 8.2

Information: limited operation is possible

– The ON/OFF button illuminates green/red alternately.

– The information is displayed.

– For potential information, see section 8.2

Information: limited operation is possible

– The ON/OFF button illuminates blue/red alternately.

– The message is displayed.

– For possible messages, see section 8.2

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Installation and Operation Instructions PROFI FUX-C

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Installation

5.1 Personnel qualication

Installationmustonlybecarriedoutbyqualiedpersonnel(see

section 2.2.2).

5.2 Special safety instructions

!

WARNING

Risk of electric shock, re hazard

Water(frostdamage,machineoverow)owingoverlivecompo-

nentscancauseinjuryfromelectricshockorre.

► Donotallowwatertoowunderlivecomponents.

► Make sure the machine is correctly stored (see frost damage

section 2.3).

► Makesurethatthemachinedoesnotoverowwhenbeing

lled.

!

WARNING

Risk of explosion

Installing the machine in a potentially explosive location can cause

explosion and serious injury from ejected parts.

► Do not install machine in a potentially-explosive location.

NOTICE

Frost damage

Temperatures below 0°C during transport/storage cause function

impairments.

► Prior to installation, store the machine at room temperature

(min. 15°C) for 24h.

EX

5 Installation

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Installation

5.3 Transporting to the installation location

!

WARNING

Risk of being crushed or knocked

When being lifted and transported, the machine can overturn or fall

and cause serious injury.

► Observe the instructions on the packaging for storage, lifting or

transporting.

► Havethemachinetransportedonlybycertiedandtrained

personnel.

► If possible in its packing and on the skid.

► If a forklift is used, put a wooden frame under the machine.

► Use suitable transport means (elevating truck, crane etc.).

► Push on rollers.

► Avoiddamagetooorsanddoors.

► Avoid damage to the machine.

5.4 Removing the packaging

!

CAUTION

Risk of being cut

Removing the packing bands can cause cut injuries. When un-

packing the modules, the sharp edges of the sheet parts can cause

cut injuries.

► Wear personal protective equipment.

► Cut off packing bands.

► Remove outside carton.

► Remove skid.

► Remove packing materials and accessories from the machine.

► Inspect the machine for possible transport damage.

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Installation

5.5 Installing the machine

!

CAUTION

Risk of crushing

Body parts can become crushed as the machine is being set down.

► Havethemachineinstalledonlybycertied,qualiedperson-

nel.

► Wear protective gloves.

NOTE: If the machine is delivered in separate modules, align

the largest machine part at the installation location rst (see

also5.6).

► Align the machine according to the installation plan.

► Observe wall clearances according to the installation plan.

► By turning the adjustable feet, set the height of the loading

platform to 890 mm.

► Leveloutanunevennessintheoor.

► Distribute machine weight equally onto all feet.

5.6 Assembly of modules

!

WARNING

Risk of being crushed or knocked

When assembling modules, raised machine parts can overturn or

fall and cause serious injury.

► Havethemodulesassembledonlybycertied,qualiedper-

sonnel.

► Wear personal protective equipment.

!

CAUTION

Risk of being cut

When assembling modules, sharp edges on sheet parts can cause

cut injuries.

► Havethemodulesassembledonlybycertied,qualiedper-

sonnel.

► Wear protective gloves.

► Remove covers.

Afxing sealing tape:

9 Remove any old seals.

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Installation

► Afxsealingstripno.168834-14allthewayaroundoneofthe

two contact surfaces.

► Allow the strip ends to overlap in the corners.

Adding next modules:

► Level the height (see 5.5).

► Connect modules (use screws SK M6 x 12, washers, spring

rings and nuts supplied).

► Cut off protruding sealing tape with knife.

Removing transport feet (if present):

► Unscrew transport feet and return to the HOBART subsidiary.

5.7 Attach electrical consumers

NOTE: Follow the wiring diagram and the labels on wires and

terminals.

► Unroll cable bundles and draw through the front cable channel.

► Screw the cables to the connection terminals of the consumers.

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Hobart PROFI FUX-C Installation And Operation Instructions Manual

Hobart PROFI FUX-C Installation And Operation Instructions Manual

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