Kawasaki Ninja ZX-6R 2012 Owner's manual

ENGLISH j

Motorcycle

Owner’s Manual

Whenever you see the symbols

shown below, heed their instructions!

Always follow safe operating and main-

tenance practices.

DANGER

DANGER indicates a hazardous

situation which, if not avoided,

will result in death or seri ous in-

jury.

WARNING

WARNING indicatesa hazardous

situation which, if not avoided,

could result in death or serious

injury.

NOTICE

NOTICE is used to address prac-

ticesnotrelatedtopersonalin-

jury.

NOTE

○

This note symbol indicates points of

particular interest for more efficient

and convenient operation.

FOREWORD

Congratulations on your purchase of a new Kawasaki motorcycle. Your new mo-

torcycle is the product of Kawasaki’s advanced engineering, exhaustive testing,

and continuous striving fo r superior reliability, safety a n d performan ce.

Please read this Owner’s Manual carefully before riding so that you will be

thoroughly familiar with the proper opera tio n of your motorcycle’s contro ls, its fea-

tures, cap a bilities , and limitations. This manual offers ma ny safe riding tips, but its

purpose is not to provid e instruction in all the techn iques a n d skills req uired to ride

a motorcycle safely. Kawasaki strongly recommends that all operators of this vehi-

cle enroll in a motorcycle rider training program to a tta in awareness of the mental

and physical requirements necessary for safe motorcycle operation.

To ensure a long, trouble-free life for your motorcycle, give it the proper care and

maintenance described in this manual. For those who would like more detailed in-

formation on their Kawasaki Motorcycle, a Service Manual isava ila ble for purchase

fromany authorizedKawasaki motorcycle dealer. TheServiceManual contains de-

tailed disassembly and maintenance information. Those who plan to do their own

work should, of course, be competent mechanics and possess the special tools

described in the Service Manual.

Keep this Owner ’s Manual aboard your motorcycle at all times so that you can

refer to it whenever you need information.

Thismanualshouldbeconsidereda permanentpartofthe m otorcycleand should

remain with the motorcycle when it is sold.

prior written permis sion.

This publication includes the latest information available at the time of printing.

However, there may be minor differences b e twe e n the actual product and illustra-

tions and text in this manual.

All products are subject to change without prior notice or obligation.

KAWASAKI HEAVY INDUSTRIES, LTD.

Motorcycle & Engine Company

TABLE OF CONTENTS

SPECIFICATIONS ............................... 8

LOCATION OF PARTS....................... 13

LOADING AND ACCESSORIES

INFORMATION................................ 16

GENERAL INFOR MATION................. 19

Meter Instruments............................ 19

Tachometer:.................................. 20

Digital Meter: ................................ 21

Warning/Indicator Lights:.............. 32

Key................................................... 39

Ignition Switch/Steering Lock........... 43

Right Handlebar Switches................ 44

Engine Stop Switch: ..................... 44

Starter Button: .............................. 45

START/STOP Switch (Stop

Watch):...................................... 45

Left Handlebar Switches.................. 46

Dimmer Switch: ............................ 46

Turn Signal Switch:....................... 47

Horn Button: ................................. 47

Passing Button: ............................ 47

LAP Button: .................................. 47

Brake Lever Adjuster........................ 47

Fuel.................................................. 48

Fuel Requirements: ...................... 48

Filling the Tank:............................. 50

Side Stand ....................................... 53

Seats................................................ 54

Helmet Hooks................................... 58

Tool Kit ............................................. 59

Air Cleaner Intake ............................ 59

BREAK-IN........................................... 60

HOW TO RIDE THE MOTORCYCLE .62

Starting the Engine .......................... 62

Jump Starting................................... 65

Moving Off........................................ 68

Shifting Gears .................................. 69

Braking............................................. 70

Stopping the Engine......................... 71

Stopping the Motorcycle in an

Emergency ................................... 72

Parking............................................. 73

Catalytic Converter........................... 75

SAFE OPERATION............................. 77

Safe Riding Technique..................... 77

Daily Safety Checks......................... 80

Additional Considerations for High

Speed Operation .......................... 83

MAINTENANCE AND ADJUSTMENT 85

Periodic Maintenance Chart............. 86

Engine Oil ........................................ 96

Cooling System................................ 101

Spark Plugs...................................... 106

Valve Clearance............................... 107

Kawasaki Clean Air System............. 107

Exhaust Device................................ 108

Air Cleaner....................................... 109

Throttle Control System ................... 115

Engine Vacuum Synchronization ..... 117

Idle Speed........................................ 118

Clutch............................................... 119

Drive Chain ...................................... 121

Brakes.............................................. 132

Brake Light Switches........................ 135

Steering Damper.............................. 137

Front Fork......................................... 139

Rear Shock Absorber....................... 143

Wheels............................................. 147

Battery.............................................. 153

Headlight Beam................................ 158

Fuses ............................................... 160

General Lubrication.......................... 1 61

Cleaning Your Motorcycle ................ 163

STORAGE........................................... 170

ENVIRONMENTAL PROTECTION..... 173

LOCATION OF LABELS..................... 174

8 SPECIFICATIONS

SPECIFICATIONS

PERFORMANCE

Maximum Horsepower

94.1 kW (128 PS) @14 000 r/min (rpm)

(HR) 78.2 kW (106 PS) @14 000 r/min (rpm)

Maximum Torque

66.7 N·m (6.8 kgf·m, 49.2 ft·lb) @11 800 r/min (rpm)

(HR) 60 N·m (6.1 kgf·m, 4 4.2 ft·lb) @11 000 r/min (rpm)

Minimum Turning Radius

3.4 m (134 in.)

DIMENSIONS

Overall Length 2 090 mm (82.3 in.)

Overall Width 710 mm (28.0 in.)

Overall Height 1 115 mm (43.9 in.)

Wheelbase

1400mm(55.1in.)

Road Clearance 120 mm (4.7 in.)

CurbMass 191kg(421lb)

SPECIFICATIONS 9

ENGINE

Type DOHC, 4-cylinder, 4-stroke, liquid-cooled

Displacement 599 cm³ (36.6 cu in.)

Bore × Stroke 67.0 × 42.5 mm (2.64 × 1.67 in.)

Compression Ratio 13.3 : 1

Starting System Electric starter

Cylinder Numbering Method Left to right, 1-2-3-4

Firing Order 1-2-4-3

Fuel System FI (Fuel Injecti on)

Ignition System Battery and coil (transistorized ignition)

Ignition Timing (Electronically

advanced)

12.5° BTDC @ 1 300 r/min (rpm) ∼36.4° BTDC

@4 800 r/min (rpm)

Spark Plugs NGK CR9E

Lubrication System Forced lubrication (wet sump)

Engine Oil

Type:

API SG, SH, SJ, SL or SM with JASO MA, MA1 or

MA2

SAE 10W-40

Capacity: 3.6 L (3.8 US qt)

10 SPECIFICATIONS

Coolant Capacity 2.5 L (2.6 US qt)

TRANSMISSION

Transmission Type 6-speed, return shift

Clutch Type Wet, multi disc

Driving System Chain drive

Primary Reduction Ratio 1.900 (76/40)

Final Reduction Ratio 2.688 (43/16)

Overall Drive Ratio 6.638 (Top gear)

Gear Ratio 1st 2.714 (38/14)

2nd 2.200 (33/15)

3rd 1.850 (37/20)

4th 1.600 (32/20)

5th 1.421 (27/19)

6th 1.300 (26/20)

SPECIFICATIONS 11

FRAME

Castor 24°

Trail 103 mm (4.1 in.)

Tire Si ze: Front 120/70ZR17 M/C (58 W)

Rear 180/55ZR17 M/C (73 W)

Rim Size: Front J17M/C × MT3.50

Rear J17M/C × MT5.50

Fuel Tank Capacity 17 L (4.5 US gal)

ELECTRICAL EQUIPMENT

Battery 12 V 8 Ah

Headlight

High beam 12 V 55 W + 65 W

Low beam 12 V 55 W

Tail/Brake Light LED

HR: with Honeycomb Catalytic Converter (Restricted model)

12 SPECIFICATIONS

Even if one of LED (Light Emitting Diode) tail/brake lights does not go on, consult

with an authorized Kawasaki dealer.

Specifications are subject to change without notice, and may not apply to every

country.

LOCATION OF PARTS 13

LOCATION OF PARTS

1. Clutch Lever

2. Left Handlebar Switches

3. Comp ression Damp ing Fo rce

Adjuster (Front Fork)

4. Rebound Damping Force Adjuster

(Front Fork)

5. Meter Instruments

6. Brake Fluid Rese rv oir (Front)

7. Right H and lebar Switches

8. Front Brake Lever

9. Throttle Grip

10. Ignit ion Switch/Steering Lock

11. Steering Damper

14 LOCATION OF PART S

12. Headlight

13. Air Clean er Intake

14. Turn Signal Ligh t

15. Spa rk Plugs

16. Fuel Tank

17. Air Cleaner

18. Rider’s Seat

19. Seat Lock

20. Passen ge r’s Seat

21. Tail/Brake Light

22. License Plate Light

23. Brake Disc

24. Spring Preload

Adjuster

25. Front Fork

26. Brake Caliper

27. Idle Adjusting Screw

28. Side Stand

29. Rebo un d D amp ing

Force Adjuster

30. Shift Pedal

31. Compressio n

Damping Force

Adjuster

32. Drive Chain

33. Chain Adjuster

LOCATION OF PARTS 15

34. Fuse Box

35. Battery

36. Fuel Tank Cap

37. Muffler

38. Swingarm

39. Rear Shock Absorber

40. Rear Brake Pedal

41. Re ar Brake Light Switch

42. Oil Level Inspection Window

43. Brake Fluid Reservoir (Rear)

44. Co ola nt Reserve Tank

16 LOADING AND ACCESSORIES INFOR MATION

LOADING AND ACCESSORIES INFORMATION

WARNING

Incorrect loading, improper in-

stallation or use of accessories,

or modification of your motorcy-

clemay resultinanunsaferiding

condition. Before you ride the

motorcycle,makesureitisnot

overloaded and that you have

followed these instructions.

With the exception of genuine

Kawasaki Parts and Accessories,

Kawasaki has no control over the

design or application of accessories.

In some cases, improper installation

or use of accessories, or motorcycle

modification, will void the motorcycle

warranty, can negatively affect per-

formanc e, and ca n even be illegal.

In selecting and using a ccessories,

and in loading the motorcycle, you are

personally responsible for your own

safety and the safety of other persons

involved.

NOTE

○

Kawasaki Parts and Accessories

have been specially designed for

use on Kawasaki mo torcycles. We

strongly recommend that all parts

andaccessoriesyouaddtoyour

motorcycle be genuine Kawasaki

components.

Because a moto rcycle is sensitive to

changes in weight and aerodynamic

forces, you must take extreme care in

carrying cargo, passengers and/or in

fitting of additional accessorie s. The

LOADING AND ACCESSORIES INFORMATION 17

following general guidelines have been

prepared to assist you in making your

determin ations.

1. Any passenger should be thor-

oughly familiar with moto rcycle op-

eration. The passenger can affect

control of the motorcycle by im-

proper positioning during cornering

and sudden movements. It is im-

portant that the passenger sits still

while the motorcycle is in motion

and not interfere with the operation

of the motorcycle. Do not carry ani-

mals on your motorcycle.

2. You should instruct any passenger

before riding to keep his or her feet

on the passenger footpegs and hold

on to the operator or seat strap. Do

not carry a passenger unless he or

she is tall enough to reach the foot-

pegs and footpegs are provided.

3. All baggage should be carried as

low as possible to reduce the effect

on the m otorcycle center of gravity.

Baggage weight should also be dis-

tributed equally on both sides of the

motorcycle. Avoidcarryingbaggage

that extends beyond the rear of the

motorcycle.

4. Baggage should be securely at-

tached. Make surethatthebaggage

will not move around while you are

riding. Recheck baggage security

as often as possible (not while the

motorcycle is in motion) and adjust

as necessary.

5. Do not carryheavy or bulkyitemson

a luggage rack. They are designed

for light items, and overloading can

affect handling due to changes in

weightdistributionand aerodynamic

forces.

6. Do not install accessories or carry

baggage that impairs the perfor-

mance of the motorcycle. Make

sure that you have not adversely

18 LOADING AND ACCESSORIES INFOR MATION

affected any lighting components,

road clearance, bankin g capability

(i.e., lean angle), control operation,

wheel travel, front fork movement,

or any other aspects of the motor-

cycle’s operation.

7. Weight attached to the handlebar or

front fo rk will increase the mass of

thesteeringassemblyandcanre-

sult in an unsafe riding condition.

8. Fairings, windshields, backrests,

and other large items have the ca-

pability of adversely affecting stabil-

ity and handling of the motorcycle,

not only due to their weight, but

also due to the aerodynamic forces

acting on these surfaces while the

motorcycle is in operation. Poorly

designed or installed items can re-

sult in an unsafe riding condition.

9. Th is motorcycle is not intended is

to be equipped with a sidecar or to

be used to tow any trailers or othe r

vehicles. Kawasaki does not man-

ufacture sidecars or trailers for mo-

torcycles and cannot predict the ef-

fects of such accessories on han-

dling or stability, but can only warn

thattheeffectscanbeadverseand

that Kawasaki cannot assume re-

sponsibility for the res ults of such

unintended use of the motorcycle.

Furthermore,anyadverseeffectson

motorcycle components caused by

the use of such accessories will not

be remedied under warranty.

Maximum Load

Weight of rider, passenger, baggage,

and accessories must not exceed 180 kg

(397 lb).

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Kawasaki Ninja ZX-6R 2012 Owner's manual

Kawasaki Ninja ZX-6R 2012 Owner's manual

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