OutBack Power IBE Series Installation guide

Brand: OutBack Power

Model: IBE Series

Category: Rechargeable batteries

Type: Installation guide

OutBack Power IBE Series

OutBack Power IBE Series Indoor Battery Enclosures are designed as a shelving unit for the following OutBack EnergyCell RE Top Terminal Batteries: 78RE, 95RE, 106RE 12Vdc VRLA.

The IBE Series is available in two models: the IBE-1 (1-48V battery string) and IBE-2 (2-48V battery strings). Both models are designed to support inverter systems rated up to 4kW.

The IBE Series is designed to provide a safe and secure environment for your batteries. The enclosures are made of heavy-duty steel and feature a locking door to prevent unauthorized access. The enclosures also have a built-in ventilation system to help keep the batteries cool.

OutBack Power IBE Series

OutBack Power IBE Series Indoor Battery Enclosures are designed as a shelving unit for the following OutBack EnergyCell RE Top Terminal Batteries: 78RE, 95RE, 106RE 12Vdc VRLA.

The IBE Series is available in two models: the IBE-1 (1-48V battery string) and IBE-2 (2-48V battery strings). Both models are designed to support inverter systems rated up to 4kW.

OutBack reserves the right to make changes to the products and information contained in this document without notice.

is a registered trademark of The Alpha Group. p/n 031-325-C0-001, Rev. A1 (11/2014)

IBE-1 and IBE-2 Series

Installation Instructions

Purpose

This document provides instructions for the initial assembly and installation of the Indoor Battery Enclosure (IBE)

Series.

Scope

This document applies to all models of the IBE Series: the IBE-1 (1–48V battery string) and IBE-2 (2–48V battery

strings). The IBE Series is designed to shelve the following OutBack EnergyCell RE Top Terminal Batteries: 78RE,

95RE, 106RE 12Vdc VRLA. Alternative top terminal batteries used with this enclosure should rst be reviewed with

the respective battery manufacturer for compatibility.

Tools Required

• Eye and ear protection

• Tape measure

• Hammer drill

• ½" Masonry drill bit

• ⁹⁄₁₆" Socket

• Torque wrench

• 2–4x4x15" (min.) blocks

Parts Included

• IBE

• Four ½" sleeve anchors

• 3 Page IBE Installation Instructions (this document)

Figure 2, IBE-1 DimensionsFigure 1, IBE-2 Dimensions

35.4" (899.2 mm)

15" (381 mm)

17" (431.8 mm)

4" (101.6 mm)

10" (254 mm)

Wall

OutBack Power

Mounting Holes

28" (711.2 mm)

26" (660.4 mm)

24" (609.6 mm)

26" (660.4 mm)

15" (381 mm)

17" (431 .8 mm)

28" (711.2 mm)

48" (1219.2 mm)

OutBack Power

Wall

Mounting Holes

24" (609.6 mm)

4" (101.6 mm)

10" (254 mm)

WARNING: Serious Personal Injury

• Securely fasten the enclosure to the oor to prevent tipping when the battery trays are

used. Failure to do so could lead to serious injury or death.

• Wear appropriate protective equipment when working with batteries, including eye or

face protection, acid-resistant gloves, an apron, and other items.

• Keep plenty of fresh water and soap nearby in case battery acid contacts skin or clothing.

• If acid enters the eye, immediately rinse the eye with running cold water for at least 20

minutes and seek medical attention immediately.

CAUTION: Personal Injury

• Wear gloves while assembling or moving the empty enclosure. Sheet metal edges are

sharp and may lacerate unprotected skin.

• Use eye and ear protection when drilling.

• Always use proper lifting techniques. The empty enclosure or individual batteries are heavy.

• Use assistance to move the assembled empty enclosure into place.

CAUTION: Equipment Damage

• Do not pull out more than one battery tray at once, as the enclosure may tip.

• Follow all installation instructions in this document. Failure to complete the installation

per these instructions may lead to product damage or risk of personal injury.

• Follow all manufacturer’s instructions for battery installation. Overtightening or

incorrectly connecting batteries can irreparably damage the batteries.

• Install the enclosure in an environmentally controlled location within sight or

co-located with the inverter. If installed in Canada, all wiring methods shall be in

accordance with the Canadian Electrical Code, C22.1, Current Edition.

NOTICE: Additional Equipment Information

• This document covers information for IBE-1 and IBE-2 installation and use. Refer to the

specic equipment documentation for other OutBack products used in conjunction

with this equipment. For more information go to www.outbackpower.com.

• The IBE-1 and IBE-2 are designed to support inverter systems rated up to 4kW. Do NOT

use this product in conjunction with greater than 4 kW inverter systems.

WARNING: Explosion, Electrocution, or Fire Hazard

• Never smoke, or allow a spark or ame near, the batteries.

• Ensure space between each battery is ½" (12.7 mm) minimum for convection cooling.

• Keep the area around the enclosure well ventilated and free of debris.

• Always use insulated tools. Never rest tools on top of batteries or other electrical parts.

• Phillips Screwdriver

OutBack reserves the right to make changes to the products and information contained in this document without notice.

is a registered trademark of The Alpha Group. p/n 031-325-C0-001, Rev. A1 (11/2014)

Enclosure mounting procedure:

1. Measure and mark the mounting

locations from the anchor holes on the

bottom of the unit (see Fig. 1 and Fig. 2).

Ensure that there are at least 4" between

the wall and the nearest mounting hole.

2. Using a hammer drill and a ½" masonry

bit, drill a hole 2 ½" deep.

3. Clean the hole using compressed air

and/or a vacuum.

4. Place the enclosure so the mounting

holes line up with the holes in the oor.

5. Remove the nut and small washer from

the anchor assembly, and install the 3/8"

x 1-1/4" OD washer to the assembly as

shown in the inset in Figure 3.

6. Insert the anchors into the holes (make sure the nuts are just below the top of the stud).

7. Finger tighten all of the nuts.

8. Once snug, use a wrench to nish tightening the anchors (approximately 2-4 full turns, or 50-60 ft-lb). Be careful

not to over tighten.

Conduit connection:

The IBE-1 and IBE-2 come supplied with a 1-1/2"

reducing washer for connecting conduit to the

enclosure.

1-1/2" conduit will support the use of electrical wire

up to 2/0 in size. Proper wiring sizing is essential for

safe and problem free operation of battery charging.

Consult your OutBack distributor/installer or certied

electrician for proper wire sizing.

Figure 3, Mounting with Sleeve Anchors

Standard Installation Optional Assembly with Anti-tip Plate

Anti-tip plate mounting procedure:

Use at least one other person for assistance with this procedure.

1. Place the enclosure on its side.

2. Place blocks under the enclosure to raise the enclosure at least 3" o the

ground, see Fig. 5. Ensure the enclosure is resting levelly .

3. Align the mounting holes in the anti-tip plate with the mounting holes

on the bottom of the enclosure (orient the anti-tip plate handle to the

front of the enclosure, as shown in Figure 6).

4. Insert the at head screws through the bottom of the anti-tip plate.

5. From inside the enclosure, attach the at washer, lock washer, and nut to

each screw. Finger tighten all of the nuts.

6. Use the ⁹⁄₁₆" socket wrench and screw driver to nish tightening the nuts.

7. Stand the enclosure upright.

CAUTION: Personal Injury

• The anti-tip plate is heavy. Use caution when attaching the anti-tip plate to the enclosure.

• Wear gloves while assembling or moving the anti-tip plate. Sheet metal edges are sharp

and may lacerate unprotected skin.

• Use proper lifting techniques.

• Use at least one other person for assistance when installing the anti-tip plate.

Figure 5, Mounting with Anti-tip Plate

Figure 6, Enclosure

Mounted with Anti-tip

Plate

CAUTION: Personal Injury

• Always mount the IBE using either the sleeve anchors or the anti-tip plate. Failure to

properly mount the IBE may result in tipping and personal injury.

WARNING: Electrical Hazard

• Under sizing wire in electrical applications increases the risk of short circuits and re. Installa-

tions should always be performed by an OutBack Installer or a certied electrician.

Blocks

IBE Enclosure

1-1/2" Reducing Washer

Customer Supplied Conduit

Figure 4, Conduit Connection

Flathead

screw

Anti-tip

plate

IBE

oor

Flat

washer

Lock

washer

Nut

Worldwide Corporate Oces

North America

Tel: +1 360.435.6030

Fax: +1 360.435.6019

Europe

Tel: +49 9122.79889.0

Fax: +49 9122.79889.21

Latin America

Tel: +1 561.792.9651

Fax: +1 561.792.7157

Asia Pacic

Tel: +852 2736.8663

Fax: +852 2199.7988

p/n 031-325-C0-001, Rev. A1 (11/2014)

POS(+)

NEG(-) NEG(-) NEG(-)

POS(+) POS(+)

String 1

Batt 1

Top

Shelf

Bottom

Shelf

String 1

Batt 2

String 1

Batt 3

String 1

Batt 4

POS(+)

NEG(-)

Fuse

Customer

Connection

Remote Temp. Sensor Mounting Location

POS(+)

NEG(-) NEG(-)

POS(+)

NEG(-)

NEG(-) NEG(-)

POS(+) POS(+)

POS(+)

NEG(-) NEG(-)

NEG(-)

POS(+) POS(+)

Fuse

Remote Temp. Sensor Mounting Location

Customer

Connection

String 2

Batt 1

String 2

Batt 2

String 1

Batt 1

String 2

Batt 3

String 2

Batt 4

String 1

Batt 2

String 1

Batt 3

String 1

Batt 4

Top

Shelf

Middle

Shelf

Bottom

Shelf

Battery installation procedure:

1. Unlatch and slide the battery tray out to the stops. DO NOT install or remove batteries in both trays

simultaneously, as this may result in the enclosure tipping, severe personal injury and equipment damage.

2. Position the batteries as shown in Fig. 9 (for IBE-1) or Fig. 11 (for IBE-2).

3. Wire the batteries in accordance with Fig. 10 (for IBE-1) or Fig. 12 (for IBE-2).

4. Make all battery terminal connections per Fig. 7 and 8 below (oset lugs so hardware seats properly). Torque

all the terminal connections to the manufacturer's specications.

5. Apply corrosion inhibitor to the terminals and connections.

6. Unlatch and slide the tray evenly into the enclosure. The battery drawer slides may be damaged if the drawer

is forced into the enclosure while the slide latch is engaged.

Figure 11, IBE-2 Battery Conguration

Figure 12, IBE-2 Battery Wiring Diagram

Figure 10, IBE-1 Battery Wiring Diagram

Battery Installation

Nut

Split Washer

Flat Washer

Battery Cable

Customer

Connection

In-Line Fuse Link

Flat Washer

1" (25.4 mm) x 1/4-20 Bolt

Flat Washer

Split Washer

Spacer

Battery Terminal

Fuse

Figure 8, Threaded Terminal Fuse Stack Up

WARNING: Serious Personal Injury

Battery systems contain DANGEROUS VOLTAGES and individual batteries are HEAVY. Observe the

following precautions to reduce the risk of electrical shock or other injury:

• Complete the procedure of fastening the battery enclosure to the oor or installing the anti-tip

plate BEFORE installing batteries in the enclosure.

• Never slide both battery trays out or have both trays extended simultaneously.

• Remove all personal metal objects (watches, rings, etc.).

• Always use insulated tools.

• Wear eye protection and rubber gloves.

• Never rest tools on top of batteries or other electrical parts.

• Observe circuit polarities.

• Do not connect any equipment until all battery wiring has been properly completed and tested.

NOTICE: Additional Equipment Information

• Please review EnergyCell RE battery manual for best safety practices. Charge current should

be limited according to the battery manufacturer's specications. For further details contact a

battery sales representative.

Figure 9, IBE-1 Battery Conguration

1" (25.4 mm) x 1/4-20 Bolt

Split Washer

Flat Washer

Battery Cable

Customer

Connection

Battery Terminal

Figure 7, Threaded Terminal

Assembly Stack Up

OutBack Power IBE Series Installation guide

Brand: OutBack Power

Model: IBE Series

Category: Rechargeable batteries

Type: Installation guide

OutBack Power IBE Series

OutBack Power IBE Series Indoor Battery Enclosures are designed as a shelving unit for the following OutBack EnergyCell RE Top Terminal Batteries: 78RE, 95RE, 106RE 12Vdc VRLA.

The IBE Series is available in two models: the IBE-1 (1-48V battery string) and IBE-2 (2-48V battery strings). Both models are designed to support inverter systems rated up to 4kW.

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OutBack Power IBE Series Installation guide

OutBack Power IBE Series Installation guide

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