Tregaskiss M081-1.3 600 amp Robotic Water-Cooled MIG Gun Owner's manual

Category
Welding System
Type
Owner's manual

Tregaskiss M081-1.3 600 amp Robotic Water-Cooled MIG Gun is a robotic, water-cooled, conventional MIG (GMAW) welding gun designed for heavy-duty welding applications. It features a durable construction, high-quality components, and advanced technology to ensure optimal performance and reliability. With its 600 amp rating, the gun is capable of handling high-amperage welding processes, making it suitable for demanding industrial applications. The water-cooling system helps prevent overheating, allowing for extended welding sessions and increased productivity.

Tregaskiss M081-1.3 600 amp Robotic Water-Cooled MIG Gun is a robotic, water-cooled, conventional MIG (GMAW) welding gun designed for heavy-duty welding applications. It features a durable construction, high-quality components, and advanced technology to ensure optimal performance and reliability. With its 600 amp rating, the gun is capable of handling high-amperage welding processes, making it suitable for demanding industrial applications. The water-cooling system helps prevent overheating, allowing for extended welding sessions and increased productivity.

Robotic, Water-Cooled, Conventional MIG
(GMAW)Welding Gun
Tregaskiss.com/TechnicalSupport
1-855-MIGWELD (644-9353) (US&Canada)
+1-519-737-3000 (International)
February 2022 M081-1.3
Tregaskiss® 600 amp Robotic
Water-Cooled MIG Gun
OWNER'S MANUAL
ThankYouforChoosingTregaskiss
ThankyouforselectingaTregaskissproduct.Beforeinstalling,comparetheequipmentreceivedagainsttheinvoicetoverifythatthe
shipmentiscompleteandundamaged.Itistheresponsibilityofthepurchasertofileallclaimsofdamageorlossthatmayhave
occurredduringtransitwiththecarrier.
Theowner’smanualcontainsgeneralinformation,instructionsandmaintenancetohelpbettermaintainyourMIGgunorperipheral.
Pleaseread,understandandfollowallsafetyprecautions.
Whileeveryprecautionhasbeentakentoassuretheaccuracyofthisowner’smanual,Tregaskissassumesnoresponsibilityforerrors
oromissions.Tregaskissassumesnoliabilityfordamagesresultingfromtheuseofinformationcontainedherein.Theinformation
presentedinthisowner’smanualisaccuratetothebestofourknowledgeatthetimeofprinting.PleasereferenceTregaskiss.comfor
updatedmaterial.
Forcustomersupportandspecialapplications,pleasecalltheTregaskissCustomerServiceDepartmentat1-855-MIGWELD(644-
9353)(US&Canada)or+1-519-737-3000(International),fax1-519-737-1530,oremailat[email protected].OurtrainedCustomer
ServiceTeamisavailablebetween8:00a.m.and5:30p.m.EST,andwillansweryourproductapplicationorrepairquestions.
TregaskissmanufacturespremiumroboticMIG(GMAW)weldingguns,peripheralsandconsumables.Formoreinformationonother
premiumTregaskissproducts,contactyourlocalTregaskissdistributororvisitusonthewebatTregaskiss.com.
Subject to Change – The information presented in this manual is accurate to the best of our knowledge at the time of
printing. Please visit Tregaskiss.com for the most up-to-date information.
Additional Material– For additional support materials such as spec sheets, troubleshooting information, how-to
guides and videos, animations, online configurators and much more, please visit Tregaskiss.com.
Scan this QR Code with your smart phone for immediate access to Tregaskiss.com/TechnicalSupport
TABLE OF CONTENTS
SECTION 1 SAFETY PRECAUTIONS READ BEFORE USING 1
1-1SymbolUsage 1
1-2ArcWeldingHazards 1
1-3CaliforniaProposition65Warnings 3
1-4PrincipalSafetyStandards 3
1-5EMFInformation 3
SECTION 2 CONSIGNES DE SÉCURITÉ LIRE AVANT UTILISATION 4
2-1Symbolesutilisés 4
2-2Dangersrelatifsausoudageàl'arc 4
2-3Propositioncalifornienne65avertissements 6
2-4Principalesnormesdecurité 6
2-5InformationsrelativesauxCEM 6
SECTION 3 PRECAUCIONES DE SEGURIDAD LEA ANTES DE USAR 7
3-1Usodembolos 7
3-2Peligrosensoldaduradearco 7
3-3AdvertenciasdelaProposición65delestadodeCalifornia 9
3-4Estándaresprincipalesdeseguridad 9
3-5Informaciónsobreloscamposelectromagnéticos(EMF) 9
SECTION 4 PRODUCT WARRANTY 10
4-1ProductWarranty 10
SECTION 5 SPECIFICATIONS 11
5-1SystemComponents 11
SECTION 6 INSTALLATION 12
6-1SecuringtheNeck 12
SECTION 7 MAINTENANCE 13
7-1ReplacingWireBrake 13
SECTION 8 PARTS LIST 14
8-1Front-EndComponents 14
8-2CableComponents-Front 15
8-3CableComponents-Rear 16
ADDITIONAL SUPPORT MATERIALS 17
M081-1.3 iii
Protect yourself and others from injury – read, follow,
and save these important safety precautions and
operating instructions.
1-1 Symbol Usage
DANGER! Indicates a hazardous situation which, if
not avoided, will result in death or serious injury. The
possible hazards are shown in the adjoining symbols
or explained in the text.
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury. The possible
hazards are shown in the adjoining symbols or
explained in the text.
NOTICE–Indicatesstatementsnotrelatedtopersonalinjury.
–Indicatesspecialinstructions.
ThisgroupofsymbolsmeansWarning!WatchOut!
ELECTRICSHOCK,MOVINGPARTS,andHOTPARTShazards.
Consultsymbolsandrelatedinstructionsbelowfornecessary
actionstoavoidthehazards.
1-2 Arc Welding Hazards
Thesymbolsshownbelowareusedthroughoutthis
manualtocallattentiontoandidentifypossiblehazards.
Whenyouseethesymbol,watchout,andfollowthe
relatedinstructionstoavoidthehazard.Thesafetyinformation
givenbelowisonlyasummaryofthemorecompletesafety
informationfoundinsection1-4PrincipalSafetyStandardson
page3,andinweldingpowersourceOwner'sManual.Readand
followallSafetyStandards.
Onlyqualifiedpersonsshouldinstall,operate,maintain,
andrepairthisequipment.Aqualifiedpersonisdefined
asonewho,bypossessionofarecognizeddegree,
certificate,orprofessionalstanding,orwhobyextensive
knowledge,trainingandexperience,hassuccessfully
demonstratedabilitytosolveorresolveproblemsrelatingtothe
subjectmatter,thework,ortheprojectandhasreceivedsafety
trainingtorecognizeandavoidthehazardsinvolved.
Duringoperation,keepeverybody,especiallychildren,
away.
ELECTRIC SHOCK can kill.
lAlwaysweardryinsulatinggloves.
lInsulateyourselffromworkandground.
lDonottouchliveelectrodeorelectricalparts.
lReplaceworn,damaged,orcrackedgunsorcables.
lTurnoffweldingpowersourcebeforechangingcontacttipor
gunparts.
lKeepallcoversandhandlesecurelyinplace.
FUMES AND GASES can be hazardous.
lKeepyourheadoutofthefumes.
lVentilatearea,orusebreathingdevice.The
recommendedwaytodetermineadequate
ventilationistosampleforthecomposition
andquantityoffumesandgasestowhichpersonnelare
exposed.
lReadandunderstandtheSafetyDataSheets(SDSs)andthe
manufacturer’sinstructionsforadhesives,coatings,cleaners,
consumables,coolants,degreasers,fluxes,andmetals.
MOVING PARTS can injure.
lKeepawayfrommovingparts.
lKeepawayfrompinchpointssuchasdrive
rolls.
WELDING can cause fire or explosion.
lDonotweldnearflammablematerial.
lDonotweldoncontainersthathaveheld
combustibles,oronclosedcontainerssuchas
tanks,drums,orpipesunlesstheyare
properlypreparedaccordingtoAWSF4.1andAWSA6.0(see
SafetyStandards).
lWatchforfire;keepextinguishernearby.
lReadandunderstandtheSafetyDataSheets(SDSs)andthe
manufacturer’sinstructionsforadhesives,coatings,cleaners,
consumables,coolants,degreasers,fluxes,andmetals.
BUILDUP OF GAS can injure or kill.
lShutoffcompressedgassupplywhennotin
use.
lAlwaysventilateconfinedspacesoruseapprovedair-
suppliedrespirator.
ARC RAYS can burn eyes and skin.
Arcraysfromtheweldingprocessproduceintense
visibleandinvisible(ultravioletandinfrared)rays
thatcanburneyesandskin.Sparksflyofffromthe
weld.
SECTION 1 SAFETY PRECAUTIONS READ BEFORE USING
1 M081-1.3
lWearanapprovedweldinghelmetfittedwithapropershade
offilterlensestoprotectyourfaceandeyesfromarcraysand
sparkswhenweldingorwatching(seeANSIZ49.1andZ87.1
listedinSafetyStandards).
lWearapprovedsafetyglasseswithsideshieldsunderyour
helmet.
lUseprotectivescreensorbarrierstoprotectothersfrom
flash,glareandsparks;warnothersnottowatchthearc.
lWearbodyprotectionmadefromleatherorflame-resistant
clothing(FRC).Bodyprotectionincludesoil-freeclothing
suchasleathergloves,heavyshirt,cufflesstrousers,high
shoes,andacap.
HOT PARTS can burn.
lAllowguntocoolbeforetouching.
lDonottouchhotmetal.
lProtecthotmetalfromcontactbyothers.
NOISE can damage hearing.
Noisefromsomeprocessesor
equipmentcandamagehearing.
lCheckfornoiselevellimits
exceedingthosespecifiedby
OSHA.
lUseapprovedearplugsorearmuffsifnoiselevelishigh.
lWarnothersnearbyaboutnoisehazard.
WELDING WIRE can injure.
lKeephandsandbodyawayfromguntipwhen
triggerispressed.
READ INSTRUCTIONS.
lReadandfollowalllabelsandtheOwner's
Manualcarefullybeforeinstalling,operating,
orservicingunit.Readthesafetyinformation
atthebeginningoftheManualandineachsection.
lUseonlygenuinereplacementpartsfromthemanufacturer.
lPerforminstallation,maintenance,andserviceaccordingto
theOwner'sManuals,industrystandards,andnational,state,
andlocalcodes.
M081-1.3 2
1-3 California Proposition 65 Warnings
WARNING:Thisproductcanexposeyoutochemicals
includinglead,whichareknowntothestateofCaliforniato
causecancerandbirthdefectsorotherreproductiveharm.
Formoreinformation,gotowww.P65Warnings.ca.gov.
1-4 Principal Safety Standards
Safety in Welding, Cutting, and Allied Processes,AmericanWelding
SocietystandardANSIStandardZ49.1.Website:www.aws.org.
Safe Practice For Occupational And Educational Eye And Face
Protection,ANSIStandardZ87.1,fromAmericanNational
StandardsInstitute.Website:www.ansi.org.
Safe Practices for the Preparation of Containers and Piping for
Welding and Cutting,AmericanWeldingSocietyStandardAWS
F4.1.Website:www.aws.org.
National Electrical Code,NFPAStandard70fromNationalFire
ProtectionAssociation.Website:www.nfpa.org.
Safe Handling of Compressed Gases in Cylinders,CGAPamphletP-
1fromCompressedGasAssociation.Website:www.cganet.com.
Safety in Welding, Cutting, and Allied Processes,CSAStandard
W117.2fromCanadianStandardsAssociation.Website:
www.csagroup.org.
Standard for Fire Prevention During Welding, Cutting, and Other Hot
Work,NFPAStandard51BfromNationalFireProtection
Association.Website:www.nfpa.org.
OSHA,OccupationalSafetyandHealthStandardsforGeneral
Industry,Title29,CodeofFederalRegulations(CFR),Part1910.177
SubpartN,Part1910SubpartQ,andPart1926,SubpartJ.Website:
www.osha.gov.
SR72022-01
1-5 EMF Information
Electriccurrentflowingthroughanyconductorcauseslocalized
electricandmagneticfields(EMF).Thecurrentfromarcwelding
(andalliedprocessesincludingspotwelding,gouging,plasmaarc
cutting,andinductionheatingoperations)createsanEMFfield
aroundtheweldingcircuit.EMFfieldsmayinterferewithsome
medicalimplants,e.g.Pacemakers.Protectivemeasuresfor
personswearingmedicalimplantshavetobetaken.Forexample,
restrictaccessforpassersbyorconductindividualriskassessment
forwelders.Allweldersshouldusethefollowingproceduresin
ordertominimizeexposuretoEMFfieldsfromtheweldingcircuit:
1. Keepcablesclosetogetherbytwistingortapingthem,orusing
acablecover.
2. Donotplaceyourbodybetweenweldingcables.Arrange
cablestoonesideandawayfromtheoperator.
3. Donotcoilordrapecablesaroundyourbody.
4. Keepheadandtrunkasfarawayfromtheequipmentinthe
weldingcircuitaspossible.
5. Connectworkclamptoworkpieceasclosetotheweldas
possible.
6. Donotworknextto,sitorleanontheweldingpowersource.
7. Donotweldwhilstcarryingtheweldingpowersourcewire
feeder.
About Implanted Medical Devices:
ImplantedMedicalDevicewearersshouldconsulttheirdoctorand
thedevicemanufacturerbeforeperformingorgoingneararc
welding,spotwelding,gouging,plasmaarccutting,orinduction
heatingoperations.Ifclearedbyyourdoctor,thenfollowingthe
aboveproceduresisrecommended.
3 M081-1.3
Pour écarter les risques de blessure pour vous-même
et pour autrui lire, appliquer et ranger en lieu sûr
ces consignes relatives aux précautions de sécurité et
au mode opératoire.
2-1 Symboles utilisés
DANGER! Indique une situation dangereuse qui si
on l’évite pas peut donner la mort ou des blessures
graves. Les dangers possibles sont montrés par les
symboles joints ou sont expliqués dans le texte.
Indique une situation dangereuse qui si on l’évite pas
peutdonner la mort ou des blessures graves. Les
dangers possiblessont montrés par les symboles
joints ou sont expliquésdans le texte.
AVIS Indique des déclarations pas en relation avec des blessures
personnelles.
–Indique des instructions spécifiques.
CegroupedesymbolesveutdireAvertissement!Attention!
DANGERDECHOCELECTRIQUE,PIECESENMOUVEMENT,et
PIECESCHAUDES.Reportez-vousauxsymbolesetauxdirectives
cidessousafindeconnaîtrelesmesuresàprendrepourévitertout
danger.
2-2 Dangers relatifs au soudage à l'arc
Lessymbolesdonnésci-aprèssontutilisésdanstoutle
ma-nuelpourattirerl’attentionsurlesdangers
possiblesetpourindiquerletypededangerdontils’agit.
Quandonvoitlesymbole,prendregardeetsuivrelesdirectives
corres-pondantespouréviterledanger.Lesconsignesdesécurité
présentéesci-aprèsnefontquerésumerl’informationcontenue
danslesNormesdesécuritéprincipales,etdansleGuide
d’utilisationdelasourcedecourantdesoudage.Lireetsuivre
touteslesNormesdesécurité.
L'installation,l'utilisation,l'entretienetlesréparationsne
doiventêtreconfiésqu'àdespersonnesqualifiées.Une
personnequalifiéeestdéfiniecommecellequi,parla
possessiond'undiplômereconnu,d'uncertificatoud'unstatut
professionnel,ouqui,paruneconnaissance,uneformationetune
expérienceapprofondies,adémontréavecsuccèssacapacitéà
résoudrelesproblèmesliésàlatâche,letravailouleprojeteta
reçuuneformationensécuritéafindereconnaîtreetd'éviterles
risquesinhérents.
Aucoursdel'utilisation,tenirtoutepersonneàl'écartet
plusparticulièrementlesenfants.
UN CHOC ÉLECTRIQUE peut tuer.
lPortertoujoursdesgantssecsetisolants.
lS’isolerdelapièceetdelaterre.
lNejamaistoucheruneélectrodeoudespiècesélectriques
soustension.
lRemplacerlespistoletsoucâblesdesoudagequisont
endommagés,usésoucraquelés.
lMettrelasoudeusehorstensionavantderemplacerunbec
contactoudespiècesdepistolet.
lS’assurerquetouslescouverclesetpoignéessont
fermementassujettis.
LES FUMÉES ET LES GAZ peuvent être
dangereux.
lGarderlatêtehorsdesfumées.
lAérerlazonedetravailouporterunappareil
respiratoire.Pourdéterminerlabonne
ventilation,ilestrecommandédeprocéderàunprélèvement
pourlacompositionetlaquantitédefuméesetdegaz
auxquelsestexposélepersonnel.
lLireetcomprendrelesfichesdedonnéesdecuritéetles
instructionsdufabricantconcernantlesadhésifs,les
revêtements,lesnettoyants,lesconsommables,lesproduits
derefroidissement,lesdégraisseurs,lesfluxetlesmétaux.
Les PIÈCES MOBILES peuvent causer des
blessures.
lNepass’approcherdesorganesmobiles.
lNepass’approcherdespointsdecoincement
telsquedesrouleauxdecommande.
Le SOUDAGE peut provoquer un incendie ou
une explosion.
lNepassouderàproximitédematériaux
inflammables
lNepaseffectuerlesoudagesurdesconteneursferméstels
quedesréservoirs,tambours,ouconduites,àmoinsqu’ils
n’aientétépréparéscorrectementconformémentàAWSF4.1
etAWSA6.0(voirlesNormesdeSécurité).
lPrendregardeauxincendiesettoujoursavoirunextincteurà
proximité.
M081-1.3 4
SECTION 2 CONSIGNES DE SÉCURITÉ LIRE AVANT UTILISATION
lLireetcomprendrelesfichesdedonnéesdecuritéetles
instructionsdufabricantconcernantlesadhésifs,les
revêtements,lesnettoyants,lesconsommables,lesproduits
derefroidissement,lesdégraisseurs,lesfluxetlesmétaux.
L'ACCUMULATION DE GAZ risquent de
provoquer des blessures ou même la mort.
lFermerl’alimentationdugazcompriméencas
denonutilisation.
lVeillertoujoursàbienaérerlesespacesconfinésouseservir
d’unrespirateurd’adductiond’airhomologué.
LE RAYONNEMENT DE L'ARC peut brûler les
yeux et la peau.
Lerayonnementdel’arcduprocédédesoudage
génèredesrayonsvisiblesetinvisiblesintenses
(ultravioletsetinfrarouges)susceptiblesde
provoquerdesbrûluresdanslesyeuxetsurlapeau.Desétincelles
sontprojetéespendantlesoudage.
lPorteruncasquedesoudageapprouvémunideverres
filtrantsappropriépourprotégervisageetyeuxpendantle
soudage(voirANSIZ49.1etZ87.1énumérédanslesnormes
desécurité).
lPorterdeslunettesdesécuritéavecécranslatérauxmême
sousvotrecasque.
lAvoirrecoursàdesécransprotecteursouàdesrideauxpour
protégerlesautrescontrelesrayonnementsles
éblouissementsetlesétincelles;prévenirtoutepersonnesur
leslieuxdenepasregarderl’arc.
lPorteruneprotectioncorporelleencuiroudesvêtements
ignifu-ges(FRC).Laprotectionducorpscomportedes
vêtementssanshuile,commedesgantsdecuir,unechemise
solide,despanta-lonssansrevers,deschaussureshauteset
unecasquette.
LES PIÈCES CHAUDES peuvent provoquer
des brûlures.
lLaisserrefroidirlepistoletavantdeletoucher.
lNepastoucherd’objetsmétalliqueschauds.
lAbriterlesobjetsmétalliquescontretoutcontactparles
personnesàproximité.
Le BRUIT peut endommager l’ouie.
Lebruitdesprocessusetdeséquipementspeut
affecterl’ouïe.
lVérifiersilesniveauxdebruitexcèdentles
limitesspécifiéesparl’OSHA.
lUtiliserdesbouche-oreillesoudesserre-têteantibruit
approuvéssileniveaudebruitestélevé.
lAvertirlespersonnesàproximitéausujetdudangerinhérent
aubruit.
.
LES FILS DE SOUDAGE peuvent provoquer
des blessures.
lÉloignerlesmainsetlecorpsdelabusedu
pistoletaprèsavoirappuyésurlagâchette.
LIRE LES INSTRUCTIONS.
lLireetappliquerlesinstructionssurles
étiquettesetleModed’emploiavant
l’installation,l’utilisationoul’entretiende
l’appareil.Lirelesinformationsdesécuritéaudébutdu
manueletdanschaquesection.
lN’utiliserquelespiècesderemplacementprovenantdu
fabricant.
lEffectuerl’installation,l’entretienettouteinterventionselon
lesmanuelsd’utilisateurs,lesnormesnationales,provinciales
etdel’industrie,ainsiquelescodesmunicipaux.
5 M081-1.3
2-3 Proposition californienne 65 avertissements
AVERTISSEMENT–Ceproduitpeutvousexposeràdes
produitschimiquestelsqueleplomb,reconnusparl’Étatde
Californiecommecancérigènesetsourcesdemalformationsou
d’autrestroublesdelareproduction
Pourplusd’informations,consulterwww.P65Warnings.ca.gov.
2-4 Principales normes de sécurité
Safety in Welding, Cutting, and Allied Processes,AmericanWelding
SocietystandardANSIStandardZ49.1.Website:www.aws.org.
Safe Practice For Occupational And Educational Eye And Face
Protection,ANSIStandardZ87.1,fromAmericanNational
StandardsInstitute.Website:www.ansi.org.
Safe Practices for the Preparation of Containers and Piping for
Welding and Cutting,AmericanWeldingSocietyStandardAWSF4.1
fromGlobalEngineeringDocuments.Website:www.aws.org.
National Electrical Code,NFPAStandard70fromNationalFire
ProtectionAssociation.Website:www.nfpa.org.
Safe Handling of Compressed Gases in Cylinders,CGAPamphletP-
1fromCompressedGasAssociation.Website:www.cganet.com.
Safety in Welding, Cutting, and Allied Processes,CSAStandard
W117.2fromCanadianStandardsAssociation.Website:
www.csagroup.org.
Standard for Fire Prevention During Welding, Cutting, and Other
Hot Work,NFPAStandard51BfromNationalFireProtection
Association.Website:www.nfpa.org.
OSHA,OccupationalSafetyandHealthStandardsforGeneral
Industry,Title29,CodeofFederalRegulations(CFR),Part
1910.177SubpartN,Part1910SubpartQ,andPart1926,Subpart
J.Website:www.osha.gov.
SR7_fre2022-01
2-5 Informations relatives aux CEM
Lecourantélectriquequitraversetoutconducteurgénèredes
champsélectromagnétiques(CEM)àcertainsendroits.Lecourant
issud’unsoudageàl’arc(etdeprocédésconnexes,ycomprisle
soudageparpoints,legougeage,ledécoupageplasmaetles
opérationsdechauffageparinduction)créeunchamp
électromagnétique(CEM)autourducircuitdesoudage.Les
champsélectromagnétiquesproduitspeuventcauserinterférenceà
certainsimplantsmédicaux,p.ex.lesstimulateurscardiaques.Des
mesuresdeprotectionpourlesporteursd’implantsmédicaux
doiventêtreprises:parexemple,desrestrictionsd’accèspourles
passantsouuneévaluationindividuelledesrisquespourles
soudeurs.Touslessoudeursdoiventappliquerlesprocédures
suivantespourminimiserl’expositionauxCEMprovenantducircuit
desoudage:
1. Rassemblerlescâblesenlestorsadantouenlesattachant
avecdurubanadhésifouavecunehousse.
2. Nepasseteniraumilieudescâblesdesoudage.Disposerles
câblesd’uncôtéetàdistancedel’opérateur.
3. Nepascourberetnepasentourerlescâblesautourdevotre
corps.
4. Maintenirlatêteetletorseaussiloinquepossibledumatériel
ducircuitdesoudage.
5. Connecterlapincesurlapièceaussiprèsquepossibledela
soudure.
6. Nepastravailleràproximitéd’unesourcedesoudage,ni
s’asseoirousepencherdessus.
7. Nepassoudertoutenportantlasourcedesoudageoule
dévidoir.
En ce qui concerne les implants médicaux :
Lesporteursd’implantsdoiventd’abordconsulterleurmédecin
avantdes’approcherdesopérationsdesoudageàl’arc,desoudage
parpoints,degougeage,ducoupageplasmaoudechauffagepar
induction.Silemédecinapprouve,ilestrecommandédesuivreles
procéduresprécédentes.
M081-1.3 6
Protéjase usted mismo y a otros contra lesiones
lea, cumpla y conserve estas importantes
precauciones de seguridad e instrucciones de
utilización.
3-1 Uso de símbolos
PELIGRO! Indica una situación peligrosa que, si no
se la evita, resultará en muerte o lesión grave. Los
peligros posibles se muestran en los símbolos
adjuntos o se explican en el texto.
Indica una situación peligrosa que, si no se la evita,
podríaresultar en muerte o lesión grave. Los peligros
posiblesse muestran en los símbolos adjuntos, o se
explican en eltexto.
AVISO Indica precauciones no relacionadas a lesiones
personales.
–Indica instrucciones especiales.
Estegrupodesímbolossignifica¡Advertencia!,¡Cuidado!
CHOQUEODESCARGAELÉCTRICA,PIEZASQUESEMUEVEN,y
peligrosdePARTESCALIENTES.Consultelossímbolosylas
instruccionesrelacionadasqueaparecenacontinuaciónparaver
lasaccionesnecesariasparaevitarestospeligros.
3-2 Peligros en soldadura de arco
Lossímbolosmostradosabajoseusanentodoeste
manualparallamarlaatenciónaeidentificarlosposibles
peligros.Cuandoveaelsímbolo,presteatenciónysiga
lasinstruc-cionesrelacionadasparaevitarelpeligro.La
informacióndeseguridaddadaabajoessolamenteunresumende
lain-formaciónmáscompletadeseguridadqueseencuentraen
losestandaresdeseguridad,ylafuentedealimentaciónpa-ra
soldaduradelManualdelusuario.Leaysigatodaslasnormasde
seguridad.
Solamentepersonalcualificadodebeinstalar,utilizar,
manteneryrepararesteequipo.Ladefiniciónde
personalcualificadoescualquierpersonaque,debidoa
queposeeuntítulo,uncertificadoounaposiciónprofesional
reconocida,ograciasasugranconocimiento,capacitacióny
experiencia,hayademostradoconéxitolacapacidadpara
solucionaroresolverproblemasrelacionadosconeltrabajo,el
proyectooeltemaencuestión,ademásdehaberasistidoauna
capacitaciónenseguridadparareconoceryevitarlospeligrosque
implicaelproceso.
Durantesuoperaciónmantengalejosatodos,
especialmentealosniños.
UNA DESCARGA ELÉCTRICA puede matarlo.
lSiempreuseguantesaislantessecos.
lAísleseustedmismodeltrabajoylatierra.
lNotoqueelectrodoeléctricamentevivoopartes
eléctricamentevivas.
lReemplaceantorchasocablesdesgastados,dañadosorotos.
lRepareoreemplaceaislamientodelapistolaodelcableque
estédesgastado,dañadooagrietado.
lApaguelamáquinadesoldarantesdecambiarlostubosde
contactoopiezasdelaantorcha.
lMantengatodaslastapasyasabiensegurasensitio.
HUMO y GASES pueden ser peligrosos.
lMantengasucabezafueradelhumo.
lVentileellugarouseunaparatopararespirar.
Elmétodorecomendadoparadeterminarla
ventilaciónadecuadaestomarmuestrasdela
composiciónycantidaddehumosygasesalosqueestá
expuestoelpersonal.
lLeayentiendalasHojasdedatosdelmaterial(SDS)ylas
instruccionesdelfabricanterelacionadasconlosadhesivos,
metales,consumibles,recubrimientos,limpiadores,
refrigerantes,desengrasadores,fundentesymetales.
Las PIEZAS MÓVILES pueden provocar
lesiones.
lAléjesedetodaparteenmovimiento.
lAléjesedetodopuntoquepellizque,talcomorodillos
impulsados.
EL SOLDAR puede causar fuego o explosión.
lNosueldecercadematerialinflamable
lNosueldeenrecipientesquehancontenido
combustibles,nienrecipientescerradoscomo
tanques,tamboresotuberías,amenosque
esténpreparadoscorrectamentedeacuerdoconlanorma
AWSF4.1yAWSA6.0(vealasnormasdeseguridad).
lSiempremirequenohayafuegoymantengaunextinguidor
defuegocerca.
lLeayentiendalasHojasdedatosdelmaterial(SDS)ylas
instruccionesdelfabricanterelacionadasconlosadhesivos,
metales,consumibles,recubrimientos,limpiadores,
refrigerantes,desengrasadores,fundentesymetales.
SECTION 3 PRECAUCIONES DE SEGURIDAD LEA ANTES DE USAR
7 M081-1.3
EL AMONTONAMIENTO DE GAS puede
enfermarle o matarle.
lCierreelsuministrodegascomprimido
cuandonolouse.
lSiempredéventilaciónaespacioscerradosouseun
respiradoraprobadoquereemplazaelaire.
LOS RAYOS DEL ARCO pueden quemar sus
ojos y piel.
Losrayosdelarcodeunprocesodesuelda
producenuncalorintensoyrayosultravioletas
fuertesquepuedenquemarlosojosylapiel.Las
chispasseescapandelasoldadura.
lUseunacaretaparasoldaraprobadaequipadaconunfiltrode
protecciónapropiadoparaprotegersucarayojosdelos
rayosdelarcoydelaschispasmientrasestésoldandoo
mirando.(véaselosestándaresdeseguridadANSIZ49.1y
Z87.1).
lUseanteojosdeseguridadaprobadosquetenganprotección
lateral.
lUsepantallasdeprotecciónobarrerasparaprotegeraotros
deldestello,reflejosychispas,alerteaotrosquenomirenel
arco.
lUseprotecciónparaelcuerpohechadecueroodeprendas
resis-tentesalasllamas(FRC).Entrelaprotecciónparael
cuerposein-cluyelaropasinaceite,comoguantesdecuero,
unacamisagruesa,pantalonessinvuelta,calzadoaltoyuna
gorra.
PARTES CALIENTES puedan causar
quemaduras severas.
lPermitaquelaantorchaseenfríeantesde
tocarla.
lNotoquemetalcaliente.
lProtejaaotrosdelcontactoconelmetalcaliente.
EL RUIDO puede trastornar su oído.
Ruidoprovenientedealgunosprocesosoequipo
puededañareloído.
lChequeeloslímitesdelniveldelruidosi
excedenaquellosespecificadosporOSHA.
lUsetapasparalosoídosocubiertasparalosoídossielnivel
delruidoesdemasiadoalto.
lAdviertaaotrosqueesténcercaacercadelpeligrodelruido.
El ALAMBRE de SOLDAR puede causarle
heridas.
lMantengalasmanosyelcuerpolejosdeltubo
decontactodelaantorchacuandosehaya
presionadoelgatillo.
LEER INSTRUCCIONES.
lLeaysigacuidadosamentelasinstrucciones
contenidasentodaslasetiquetasyenel
Manualdelusuarioantesdeinstalar,utilizaro
realizartareasdemantenimientoenlaunidad.Leala
informacióndeseguridadincluidaenlaprimerapartedel
manualyencadasección.
lUtiliceúnicamentepiezasdereemplazolegítimasdel
fabricante.
lLostrabajosdeinstalaciónymantenimientodebenser
ejecutadosdeacuerdoconlasinstruccionesdelmanualdel
usuario,lasnormasdelsectoryloscódigosnacionales,
estatalesylocales.
M081-1.3 8
3-3 Advertencias de la Proposición 65 del estado de California
ADVERTENCIA:Esteproductopuedeexponerloaquímicos,
inclusoplomo,queelestadodeCaliforniaconocecomo
causantesdecáncer,defectosdenacimientouotrosdaños
reproductivos.
Paraobtenermásinformación,accedaa
www.P65Warnings.ca.gov.
3-4 Estándares principales de seguridad
Safety in Welding, Cutting, and Allied Processes,AmericanWelding
SocietystandardANSIStandardZ49.1.Website:www.aws.org.
Safe Practice For Occupational And Educational Eye And Face
Protection,ANSIStandardZ87.1,fromAmericanNational
StandardsInstitute.Website:www.ansi.org.
Safe Practices for the Preparation of Containers and Piping for
Welding and Cutting,AmericanWeldingSocietyStandardAWSF4.1
fromGlobalEngineeringDocuments.Website:www.aws.org.
National Electrical Code,NFPAStandard70fromNationalFire
ProtectionAssociation.Website:www.nfpa.org.
Safe Handling of Compressed Gases in Cylinders,CGAPamphletP-
1fromCompressedGasAssociation.Website:www.cganet.com.
Safety in Welding, Cutting, and Allied Processes,CSAStandard
W117.2fromCanadianStandardsAssociation.Website:
www.csagroup.org.
Standard for Fire Prevention During Welding, Cutting, and Other Hot
Work,NFPAStandard51BfromNationalFireProtection
Association.Website:www.nfpa.org.
OSHA,OccupationalSafetyandHealthStandardsforGeneral
Industry,Title29,CodeofFederalRegulations(CFR),Part1910.177
SubpartN,Part1910SubpartQ,andPart1926,SubpartJ.Website:
www.osha.gov.
SR7_spa2022–01
3-5 Información sobre los campos electromagnéticos (EMF)
Lacorrientequefluyeatravésdeunconductorgeneracampos
eléctricosymagnéticos(EMF)localizados.Lacorrientedelarcode
soldadura(yotrastécnicasafinescomolasoldaduraporpuntos,el
ranurado,elcorteporplasmayelcalentamientoporinducción)
generauncampoEMFalrededordelcircuitodesoldadura.Los
camposEMFpuedeninterferirconalgunosdispositivosmédicos
implantadoscomo,porejemplo,losmarcapasos.Porlotanto,se
debentomarmedidasdeprotecciónparalaspersonasqueutilizan
estosimplantesmédicos.Porejemplo,apliquerestriccionesal
accesodepersonasquepasanporlascercaníasorealice
evaluacionesderiesgoindividualesparalossoldadores.Todoslos
soldadoresdebenseguirlosprocedimientosqueseindicana
continuaciónconelobjetodeminimizarlaexposiciónaloscampos
EMFgeneradosporelcircuitodesoldadura:
1. Mantengaloscablesjuntosretorciéndolosentresío
uniéndolosmediantecintasounacubiertaparacables.
2. Noubiquesucuerpoentreloscablesdesoldadura.Disponga
loscablesaunladoyapártelosdeloperario.
3. Noenrollenicuelgueloscablessobresucuerpo.
4. Mantengalacabezayeltroncotanapartadosdelequipodel
circuitodesoldaduracomoleseaposible.
5. Conectelapinzademasaenlapiezalomáscercaposibledela
soldadura.
6. Notrabajecercadelafuentedealimentaciónparasoldadura,ni
sesienteorecuestesobreella.
7. Nosueldemientrastransportalafuentedealimentaciónoel
alimentadordealambre.
Acerca de los aparatos médicos implantados:
Laspersonasqueusenaparatosmédicoimplantadosdeben
consultarconsumédicoyelfabricantedelaparatoantesdellevara
cabooacercarseasoldaduradearco,soldaduradepunto,ranurar,
hacercorteporplasma,uoperacionesdecalentamientopor
inducción.Sisudoctorlopermite,entoncessigalos
procedimientosdearriba.
9 M081-1.3
SECTION 4 PRODUCT WARRANTY
4-1 Product Warranty
Limited Warranty
Tregaskiss’Productsshall,fromthedateoforiginalpurchase(or,
solelywithrespecttoLowStressRoboticUnicablespackagedwith
anyTregaskiss®RoboticMIGGun,fromthedatetheproductgoes
intoproductionforitsintendeduse)andfortheperiodsetforth
below,befreefromdefectsinmaterialandworkmanship.Toobtain
repairorreplacementofanyProduct,thecoveredProductmustbe
delivered,transportationpre-paidbyPurchaser,totheaddress
specifiedbyTregaskissonitsReturnedMaterialsAuthorization,
with:(i)writtenproofofwarrantycoverage(e.g.,Purchaserdated
purchaseorder);(ii)serialnumberonproduct(ifany);(iii)the
Product’sinstalledlocationwithinPurchaser’sfacilityandusageof
theProduct;and(iv)writtenspecificationofanyallegeddefect(s).
Intheeventtheforegoingmaterialsarenottimelyprovidedto
Tregaskissbyclaimant,warrantycoveragewillbedeterminedby
Tregaskiss,initssolediscretion.Fortheavoidanceofdoubt,the
warrantyperiodforanyProductorpart/componentofanyProduct
thatisreplacedorrepairedbyTregaskissundertheforegoing
warrantyisnotextendedorrenewedatthetimeofsuch
replacementorrepair.The Warranty against defects does not
apply to: (1) consumable components or ordinary wear items;
(2) products which are improperly altered, modified, stored,
installed, operated, handled, used or neglected or use of the
Products with equipment, components or parts not specified or
supplied by Tregaskiss or contemplated under the Product
documentation; or (3) Products which have not been operated,
maintained, and repaired pursuant to Product documentation
provided by Tregaskiss. Purchaser shall pay Tregaskiss for all
warranty claim costs incurred by Tregaskiss (including
inspection, labor, parts, testing, scrap and freight) due to
warranty claims submitted by Purchaser which are not covered
by Tregaskiss’ warranty.
lBernard®BTBSemi-AutomaticAir-CooledMIGGuns:1 year;
Lifetime warranty on straight handles, straight handle
switches, and rear strain relief
lBernard®W-Gun™andT-Gun™Semi-AutomaticWater-
CooledMIGGuns:180 days
lBernard®TGX®ChassisandBernardTGXReadyToWeld
MIGGuns:90 days
lTregaskiss®RoboticMIGGunsandComponents:1 year
lTregaskiss®AutomaticMIGGuns:1 year
lTregaskiss®TOUGHGUN®Reamer:1 year
lWhenfactory-equippedwithlubricator:2 yearswhen
factory-equippedwithlubricator
lWhen(i)factory-equippedwithlubricatorand(ii)used
exclusivelywithTregaskiss®TOUGHGARD®Anti-
SpatterLiquid:3 yearswhenboth(i)and(ii)
lTregaskiss®TOUGHGUN®RoboticPeripheral(Clutch,
Sprayer,WireCutter,Arms):1 year
lTregaskiss®Low-StressRoboticUnicables(LSRUnicables):
6 months
Service Warranty
TregaskisswarrantstheServicesshallconformtoanymutually
agreeduponspecificationsorstatementsofwork.Purchaser’ssole
remedy,andTregaskiss’ssoleliability,forabreachoftheforegoing
warrantyisforTregaskiss,atitsoption,tore-performtheServices
orcreditPurchaser’saccountforsuchServices.
Limitation of Liability and Remedies
TREGASKISSWILLNOTBELIABLE,ANDPURCHASERWAIVES
ALLCLAIMSAGAINSTTREGASKISSFORINDIRECT,INCIDENTAL,
SPECIAL,PUNITIVEORCONSEQUENTIALDAMAGES,DOWNTIME,
LOSTPROFITSORCOMMERCIALLOSSES,WHETHERORNOT
BASEDUPONTREGASKISS’NEGLIGENCEORBREACHOF
WARRANTYORSTRICTLIABILITYINTORTORANYOTHER
CAUSEOFACTION.INNOEVENTWILLTREGASKISS’LIABILITYIN
CONNECTIONWITHTHEAGREEMENTORSALEOFTREGASKISS’
PRODUCTSORSERVICESEXCEEDTHEPURCHASEPRICEOFTHE
SPECIFICPRODUCTSORSERVICESASTOWHICHTHECLAIMIS
MADE.
M081-1.3 10
SECTION 5 SPECIFICATIONS
5-1 System Components
RoboticMIGGunforGMAWWelding
Duty Cycle Rating:60%:600ampswithMixedGases
Forcompletepartslist,pleaseseeSection8—PartsListonpage14.
11 M081-1.3
SECTION 6 INSTALLATION
6-1 Securing the Neck
1. Aligndowelonneckwiththeholeonthedockingbody.
2. Presstheneckintoplace.
3. Usingthespannerwrenchprovided,firmlytightenthenecknut
ontothethreadedbody(seeFigure6-A
4. Onceneckisfirmlyseatedinplace,ensurethesetscrewis
seatedontheflatofthecoppernecktubeandtightensetscrew.
Torqueto70in-lbs(seeFigure6-B
Figure6-A
Figure6-B
M081-1.3 12
SECTION 7 MAINTENANCE
7-1 Replacing Wire Brake
1. Removetheneck,linerandfront-endconsumables.
2. Inspectthejumplinerfordamageandreplaceifrequired.
3. Removeairlineconnectedtothewirebrake.
4. Unthreadtheexistingwirebrakefromthegunhousing.
5. Removethewireguideandreplaceifnecessary.
6. Usingthewirebrakeinstallationtool(part#450-17),replacethe
wireguideintothehousingofthegun.
7. Whileholdingthewireguideintoposition,threadthewirebrake
intothehousinguntilhand-tight.
8. Repositiontheairfittingandreplacethehose.
9. Reinstalltheneck,jumplinerandfront-endconsumablestothe
gunhousingandbesuretoinstallthepropertorque
specifications.
Figure7-A
Figure7-B
13 M081-1.3
SECTION 8 PARTS LIST
8-1 Front-End Components
ITEM PART # DESCRIPTION ITEM PART # DESCRIPTION
1671-6-75 Nozzle;3/4"bore,1/8"recess 8Not sellable Necknut
671-8-75 Nozzle;3/4"bore,1/8"stick-out 9599-3 O-ring,large
2671-6-75-2 Nozzleinsulator 10 ROG O-ring,small
3See SP-RWC Contacttip
11
AS-71-000-22 Mountingarm,22degree
4404-71 Gasdiffuser AS-71-000-45 Mountingarm,45degree
5404-71-2 Gasdiffuserinsultaor AS-72-000-22 Mountingarm,G2style,22degree
6
RW1-1000-22 Neck,22degree AS-72-000-45 Mountingarm,G2style,45degree
RW1-1000-45 Neck,45degree 12 AS-708 Safetyclutch
RW1-1000-180 Neck,180degree AS-730 Solidarmmount
NS See SP-RWC Liner,conventional 13 See SP-RWC Insulating/transitiondisc
7Not sellable Neckcollar See SP-RWC Insulating/transitiondisc,G2style
M081-1.3 14
8-2 Cable Components - Front
ITEM PART # DESCRIPTION ITEM PART # DESCRIPTION
1See SP-RWC Cablebundle 8RW1-2100-Y Dockingbody
2RW1-2200 Gas/waterlinekit;15ft(includes2xclamps)
9
214-1W Powerpin,Miller®
3See SP-RWC Conduit 214-7W Powerpin,Lincoln®
4See SP-RWC Powercable 214W Powerpin,Tweco®#4
5See SP-RWC Leatherjacket 214-12W Powerpin,Tweco#5
6Not sellable Housingscrew(3req'd);M5x0.8x6mmlow-headSHCS 214-17W Powerpin,Fronius®
7RW1-2140 Housingassembly(includesspring) 214-30W Powerpin,Panasonic®
RW1-2140-WB Housingassembly;forgunsequippedwithwirebrake 214-40W Powerpin,Lincoln(modified)
15 M081-1.3
8-3 Cable Components - Rear
ITEM PART # DESCRIPTION
1RFHW600C-2 Rubberboot
2RFHW600C-1 Cuff
3RW1-2700 Powerblockassembly(#30hosesnotincluded)
4RW1-2810-G Waterin/outhosekit;6ft(includes2xhoses,2xclamps,threaded
waterfittings)
M081-1.3 16
ADDITIONAL SUPPORT MATERIALS
ForadditionalsupportmaterialssuchasSpecSheets,troubleshootinginformation,how-toguidesandvideos,
animations,onlineconfiguratorsandmuchmore,pleasevisitTregaskiss.ScantheQRCodewithyoursmartphone
forimmediateaccesstoTregaskiss.com/TechnicalSupport.
ScantoviewtheTregaskiss®600ampRoboticWater-CooledMIGGunOwner'sManual
Scantoviewthe600ampTregaskiss®RoboticWater-CooledMIGGunSpecSheet
ScantoviewtheTregaskiss®AccuLock™RConsumablesSpecSheet
ScantoviewtheTOUGHLOCK®ConsumablesSpecSheet
ScantoviewTregaskiss®ProductSpecSheets
Tregaskiss
2570 North Talbot Road
Windsor, Ontario N0R 1L0
Canada
Phone:
Fax:
1-855-MIGWELD (644-9353) (US & Canada)
+1-519-737-3000 (International)
1-519-737-1530
For more information, visit us at Tregaskiss.com
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Tregaskiss M081-1.3 600 amp Robotic Water-Cooled MIG Gun Owner's manual

Category
Welding System
Type
Owner's manual

Tregaskiss M081-1.3 600 amp Robotic Water-Cooled MIG Gun is a robotic, water-cooled, conventional MIG (GMAW) welding gun designed for heavy-duty welding applications. It features a durable construction, high-quality components, and advanced technology to ensure optimal performance and reliability. With its 600 amp rating, the gun is capable of handling high-amperage welding processes, making it suitable for demanding industrial applications. The water-cooling system helps prevent overheating, allowing for extended welding sessions and increased productivity.

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