Carlisle FRP (Fiberglass-Reinforced Polymer) Systems & Pump Owner's manual

Brand: Carlisle

Model: FRP (Fiberglass-Reinforced Polymer) Systems & Pump

Category: Power fine-spray systems

Type: Owner's manual

This manual is also suitable for

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SPECIFICATIONS

Maximum air inlet pressure: 116 psi (8 bar)

Maximum recommended continuous cycle rate: 20 cycles/min

Air consumption @ 20 cycles/min and 116 psi

(8 bar) air inlet pressure:

5.2 SCFM (147 LPM)

Maximum operating temperature: 160°F (71°C)

Air inlet connection: 3/8" BSP (F)

Piston diameter: 3.3 in (85 mm)

Stroke length: 3 in. (75 mm)

Sound level: 96.2 dB

Weight: 6.5 lbs (2.9 kg)

AX85SD AIR MOTOR ASSEMBLY

Patent 7,603,855

SERVICE MANUAL

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AX85SD AIR MOTOR ASSEMBLY

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AX85SD AIR MOTOR ASSEMBLY

ITEM

NO.

PART NUMBER DESCRIPTION

QTY.

1 0115-010023 EXHAUST COVER SCREEN 1

2 0115-010024

♣

M4 x 10 FLAT HEAD SCREW 4

3 0115-010022 EXHAUST COVER 1

4 0115-010073

♣

M4 X 12 BUTTON HEAD SCREW 8

5 0115-010019 QUICK EXHAUST VALVE CAGE 2

6 0115-010021

♠♦♥

O-RING 2

7 0115-010020

♠♥

DIAPHRAGM 2

8 0115-010026

♣

M6 x 35 BUTTON HEAD SCREW 4

9 0115-010097 VALVE BLOCK ASSEMBLY 1

10 0115-010107

♣

1/8 BSPT PIPE PLUG 1

11 0115-010018

♥

VALVE BLOCK END CAP 2

12 0115-010049

♠♦♥

O-RING 4

13 0115-010017

♥

MAGNET 2

14 0115-010016

♠♥

BUMPER 2

15 0115-010015

♥

SPOOL AND SLEEVE ASSEMBLY 1

16 0114-014774 SAFETY VALVE 1

17 0115-010051

♠♦♥

O-RING 4

18 0115-010029

♣

M8 X 135 CAP SCREW 4

19 0115-010392

♠

MOTOR ROD CARTRIDGE ASSEMBLY 1

20 0115-010037

♠

POPPET ASSEMBLY 2

21 0115-010328 UPPER END CAP 1

22 0115-010050

♠♦

O-RING 2

23 0115-010395 UPPER MOTOR ROD 1

24 0115-010036

♠♦

SEALING RING 1

25 0115-010035

♣

M8 WASHER 2

26 0115-010336 PISTON ASSEMBLY 1

27 0114-014466

♠♦

O-RING 1

28 0115-010713 MOTOR ROD 1

29 0115-010003 CYLINDER 1

30 0115-010006 LOWER END CAP 1

31 0115-010657

♠

MOTOR ROD CARTRIDGE ASSEMBLY 1

♠ Parts are included in 0115-010631 AX85SD Repair Kit.

♦ Parts are included in 0115-010217 AX85 Seal Kit.

♥ Parts are included in 0115-010226 AX Valve Repair Kit.

♣ Parts are included in 0115-010213 AX85 Hardware Kit.

Items 1 through 16 also available as an assembly: 0115-010660

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LOCK OUT / TAG-OUT

Failure to de-energize, disconnect, lock out and tag-out all power

sources before performing equipment maintenance could cause

serious injury or death.

OPERATOR TRAINING

All personnel must be trained before operating finishing

equipment.

EQUIPMENT MISUSE HAZARD

Equipment misuse can cause the equipment to rupture,

malfunction, or start unexpectedly and result in serious injury.

PROJECTILE HAZARD

You may be injured by venting liquids or gases that are released

under pressure, or flying debris.

PINCH POINT HAZARD

Moving parts can crush and cut. Pinch points are basically any

areas where there are moving parts.

INSPECT THE EQUIPMENT DAILY

Inspect the equipment for worn or broken parts on a daily basis.

Do not operate the equipment if you are uncertain about its

condition.

In this part sheet, the words WARNING, CAUTION and NOTE are used to

emphasize important safety information as follows:

Hazards or unsafe practices which

could result in minor personal injury,

product or property damage.

CAUTION

Hazards or unsafe practices which

could result in severe personal

injury, death or substantial property

damage.

WARNING

Important installation, operation or

maintenance information.

NOTE

Read the following warnings before using this equipment.

READ THE MANUAL

Before operating finishing equipment, read and understand all

safety, operation and maintenance information provided in the

operation manual.

WEAR SAFETY GLASSES

Failure to wear safety glasses with side shields could result in

serious eye injury or blindness.

NEVER MODIFY THE EQUIPMENT

Do not modify the equipment unless the manufacturer provides

written approval.

IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE OPERATOR OF THE EQUIPMENT.

FOR FURTHER SAFETY INFORMATION REGARDING THIS EQUIPMENT, SEE THE GENERAL EQUIPMENT SAFETY BOOKLET (77-5300).

KNOW WHERE AND HOW TO SHUT OFF THE EQUIPMENT

IN CASE OF AN EMERGENCY

PRESSURE RELIEF PROCEDURE

Always follow the pressure relief procedure in the equipment

instruction manual.

NOISE HAZARD

You may be injured by loud noise. Hearing protection may be

required when using this equipment.

STATIC CHARGE

Fluid may develop a static charge that must be dissipated through

proper grounding of the equipment, objects to be sprayed and all

other electrically conductive objects in the dispensing area. Improper

grounding or sparks can cause a hazardous condition and result in

fire, explosion or electric shock and other serious injury.

WEAR RESPIRATOR

Toxic fumes can cause serious injury or death if inhaled.

Wear a respirator as recommended by the fluid and solvent

manufacturer’s Safety Data Sheet.

TOXIC FLUID & FUMES

Hazardous fluid or toxic fumes can cause serious injury or death if

splashed in the eyes or on the skin, inhaled, injected or

swallowed. LEARN and KNOW the specific hazards or the fluids

you are using.

KEEP EQUIPMENT GUARDS IN PLACE

Do not operate the equipment if the safety devices have been

removed.

WARNING

AUTOMATIC EQUIPMENT

Automatic equipment may start suddenly without warning.

FIRE AND EXPLOSION HAZARD

Improper equipment grounding, poor ventilation, open flame or

sparks can cause a hazardous condition and result in fire or

explosion and serious injury.

MEDICAL ALERT

Any injury caused by high pressure liquid can be serious. If you

are injured or even suspect an injury:

• Go to an emergency room immediately.

• Tell the doctor you suspect an injection injury.

• Show the doctor this medical information or the medical alert

card provided with your airless spray equipment.

• Tell the doctor what kind of fluid you were spraying or

dispensing.

GET IMMEDIATE MEDICAL ATTENTION

To prevent contact with the fluid, please note the following:

• Never point the gun/valve at anyone or any part of the body.

• Never put hand or fingers over the spray tip.

• Never attempt to stop or deflect fluid leaks with your hand,

body, glove or rag.

• Always have the tip guard on the spray gun before spraying.

• Always ensure that the gun trigger safety operates before

spraying.

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AX85SD AIR MOTOR ASSEMBLY

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Reverse for assembly

PTFE tape

75 in-lb [8.5 Nm] MAX.

10 in-lb [1.1 Nm] MAX.

AX85SD AIR MOTOR ASSEMBLY – MAINTENANCE

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AX85SD AIR MOTOR ASSEMBLY – MAINTENANCE

DANGER

You are in the

presence of magnetic

fields which may

interfere with the

operation of certain

pacemakers.

NOTE

Spool and sleeve assembly (15)

is a matched set and cannot be

interchanged with other spool

and sleeve assemblies.

CAUTION

Take care when handling the magnets (13).

Avoid getting magnets in close proximity to

each other. Injury or damage to magnets

may result.

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AX85SD AIR MOTOR ASSEMBLY – TROUBLESHOOTING

PROBLEM CAUSE SOLUTION

Pump will not start No compressed air.

System is blocked.

Check compressed air supply.

Clear the blockage.

Erratic operation of air

motor, air motor stops

Worn poppet assemblies.

Worn or dirty spool and sleeve

assembly.

Replace poppet assemblies.

Clean or replace the spool and sleeve

assembly as necessary.

Continuous air leak from

the exhaust

Worn poppet assemblies.

Worn piston seal.

Worn diaphragm.

Replace poppet assemblies.

Replace piston seal.

Replace diaphragm.

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NOTES

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NOTES

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NOTES

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WARRANTY POLICY

This product is covered by Carlisle Fluid Technologies’ materials and workmanship limited warranty.

The use of any parts or accessories, from a source other than Carlisle Fluid Technologies,

will void all warranties. Failure to reasonably follow any maintenance guidance provided

may invalidate any warranty.

For specic warranty information please contact Carlisle Fluid Technologies.

For technical assistance or to locate an authorized distributor,

contact one of our international sales and customer support locations.

Region Industrial/Automotive Automotive Renishing

Americas

Tel: 1-800-992-4657 Tel: 1-800-445-3988

Fax: 1-888-246-5732 Fax: 1-800-445-6643

Europe, Africa,

Middle East, India

Tel: +44 (0)1202 571 111

Fax: +44 (0)1202 573 488

China

Tel: +8621-3373 0108

Fax: +8621-3373 0308

Japan

Tel: +81 45 785 6421

Fax: +81 45 785 6517

Australia

Tel: +61 (0) 2 8525 7555

Fax: +61 (0) 2 8525 7575

Carlisle Fluid Technologies is a global leader in innovative nishing technologies.

Carlisle Fluid Technologies reserves the right to modify equipment specications without prior notice.

DeVilbiss

, Ransburg

, ms

, BGK

, and Binks

are registered trademarks of Carlisle Fluid Technologies, Inc.

For the latest information about our products, visit www.carlisleft.com

Carlisle FRP (Fiberglass-Reinforced Polymer) Systems & Pump Owner's manual

Brand: Carlisle

Model: FRP (Fiberglass-Reinforced Polymer) Systems & Pump

Category: Power fine-spray systems

Type: Owner's manual

This manual is also suitable for

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Carlisle FRP (Fiberglass-Reinforced Polymer) Systems & Pump Owner's manual

This manual is also suitable for

Carlisle FRP (Fiberglass-Reinforced Polymer) Systems & Pump Owner's manual

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