Troybilt 31AE6GO3711 Owner's manual

Brand: Troybilt

Model: 31AE6GO3711

Category: Snow throwers

Type: Owner's manual

This manual is also suitable for

STORM 8526

Safety oAssembly oOperation o Adjustments oMaintenance oTroubleshooting o Parts Lists oWarranty

Two-Stage Snow Thrower -- STORM 8526

READ SAFETY RULES AND mNSTFIUCTmONS CAREFULLY BEFORE OPEFIATmON

Warning: This unitisequippedwithan internalcombustionengineandshouldnotbeusedon or nearanyunimprovedforest-covered,brush=

coveredor grass=coveredlandunlesstheengine'sexhaustsystemisequippedwitha sparkarrestermeetingapplicablelocalorstatelaws(ifany),

If a sparkarresterisused,itshouldbemaintainedineffectiveworkingorderbytheoperator,Inthe StateofCaliforniatheaboveisrequiredbylaw

(Section4442oftheCaliforniaPublicResourcesCode),Otherstatesmayhavesimilarlaws,Federallawsapplyonfederallands,A sparkarrester

forthemufflerisavailablethroughyournearestengineauthorizedservicedealeror contacttheservicedepartment,RO,Box361131Cleveland,

Ohio44136=0019,

PRINTEDIN U,S,A

MTD LLC, RO. BOX 361131 CLEVELAND, OHIO 44136-0019

FORMNO,769=01930

06/20/2005

This Operator's Manua_ is an important part of your new snow thrower, mtwHI help you assemble,

prepare and maintain the unit for best performance. P_ease read and understand what it says.

Table of Contents

Safety Labels ...................................................... 3

Safe Operation Practices ................................... 4

Setting Up Your Snow Thrower .......................... 6

Operating Your Snow Thrower ........................... 8

MakingAdjustments ......................................... 12

Maintaining Your Snow Thrower ...................... 14

Off°SeasonStorage ........................................... 18

TrouMe Shooting .............................................. 19

H_ustrated Parts List ......................................... 20

Warranty ............................................ Back Cover

Finding and Recording Model Number

BEFOREYOU STARTASSEMBLING

YOURNEW EQUIPMENT,

please locatethe modelplateonthe equipmentand copythe

informationtothe samplemodel plate providedto the righL

Youcan locatethe modelplate by standingatthe operating

positionand lookingdownat the rearof the deck. This

informationwill be necessaryto usethe manufacturer'sweb

site and/or obtainassistancefrom the CustomerSupport

Departmentoran authorizedservicedealer.

0 TRD BILT° TRO¥-BmLTLc

P. O. 80X 361131

CLEVELAND, ON44136

338-558-7228

Customer Support

P_ease do NOTreturn the unit to the retailer from which it was purchased,

without first contacting Customer Support.

ifyou havedifficulty assemblingthis productor have anyquestions regardingthe controls,operation ormaintenanceofthis unit,

you canseek help from the expert& Choosefrom theoptions below:

1, VisittroybHt.com formanyusefulsuggestions,Clickon Customer

Supportbuttonandyouwillgettheoptionsreproducedinthescreen

shotbelow,CIbk ontheappropriatebuttonandhelpisimmediately

available,

3, Theengine manufacturerisresponsibleforallengine-relatedissues

withregardto performance,power-rating,specifications,warrantyand

service,Pleaserefertotheenginemanufacturer'sOwner's/Operator's

Manual,packedseparatelywithyourunit,formoreinformation,

2, Phonea Customer Support Representativeat 1(800)520-5520,

1.KEEPAWAYFROMROTATINGIMPELLER

ANDAUGER.CONTACTWITHIMPELLEROR

AUGERCANAMPUTATEHANDSANDFEET.

2. USECLEAN-OUTTOOLTOUNCLOG

DISCHARGECHUTE.

3. DISENGAGECLUTCHLEVERS,STOPENGINE,

ANDREMAINBEHINDHANDLESUNTILALL

MOVINGPARTSHAVESTOPPEDBEFORE

UNCLOGGINGORSERVICINGMACHINE.

4. TOAVOIDTHROWNOBJECTSINJURIES,

NEVERDIRECTDISCHARGEATBYSTANDERS.

USEEXTRACAUTIONWHENOPERATINGON

GRAVELSURFACES.

5. READOPERATOR'SMANUAL.

A chute cleamout tool isfastenedtothetopofthe

augerhousingwith amountingclip,Thetoolisdesigned

tocleara chuteassemblyoficeandsnow,

This itemisfastenedwithacabletieatthefactory,Cut

thecabletiebeforeoperatingthesnowthrower,

WARNING:Never use your

hands to clear a clogged chute

assembly. Shut off engine and

remain behind handles until

all moving parts have stopped

before using the clean-out tool

to clear the chute assembly.

Your ResponsibiJity

Restrict theuse

Of this power machine

to personswhoread,

Undeistand

and fo!!owthe warn!ngs

and instructions

inthismanual

and onthe roachne:

WARNING:EngineExhaust,someofitsconstituents,andcertainvehiclecompo_

nentscontainoremitchemicalsknowntoStateofCaliforniatocausecancerand

birthdefectsorotherreproductiveharm.

DANGER:Thismachinewasbuilttobeoperatedaccordingtotherubsforsafeoperationinthis

manual.Aswithanytypeofpowerequipment,carelessnessorerroronthepartoftheoperatorcan

Sa.'_e resultinseriousinjury.Thismachineiscapableofamputatinghandsandfeetandthrowingobjects.

,, Failuretoobservethefollowingsafetyinstructionscouldresultinseriousinjuryordeath.

Operation

Training Preparation

1. Read,understand,andfollowall instructionsonthe 1. Thoroughlyinspectthe areawherethe equipmentisto be

WARNING

sut importantsafety

endangerthe personal

safetyand/orproperty

ofyourselfandothers.

Readandfollowall

manualbeforeat-

temptingto operate

this machine.Failure

in personalinjury,When

youseethis symbol,

HEED iTS WARNING[

Your Responsibility

Restrictthe use

sf this powermachine

to personswho read.

understand

andfollow thewarnings

and instructions

in this manual

and onthe machine.

machineandin themanual(s)beforeattemptingto

assembleandoperate.Keepthismanualina safeplacefor

futureand regularreferenceandfororderingreplacement

parts. 2.

2. Befamiliarwith allcontrolsandtheirproperoperation.

Knowhowto stopthemachineanddisengagethemquickly.

3. Neverallowchildrenunder14yearsoldto operatethis

machine.Children14yearsoldandovershouldreadand

understandtheoperationinstructionsand safetyrulesin 3.

thismanualandshouldbetrainedand supervisedbya

parent.

4. Neverallowadultsto operatethismachinewithoutproper

instruction.

5. Thrownobjectscancauseseriouspersonalinjury.Plan 4.

yoursnow-throwingpatterntoavoiddischargeof material

towardroads,bystandersandthelike.

6. Keepbystanders,helpers,petsandchildrenatleast75feet 5.

fromthemachinewhileit isin operation.Stopmachineif

anyoneentersthe area. 6.

7. Exercisecautionto avoidslippingor falling,especially 7.

whenoperatinginreverse.

used.Removealldoormats,newspapers,sleds,boards,

wiresandotherforeignobjects,whichcouldbetrippedover

orthrownbythe auger/impeller.

Alwayswear safetyglassesor eyeshieldsduringoperation

andwhile performinganadjustmentor repairto protectyour

eyes.Thrownobjectswhichricochetcancauseserious

injurytothe eyes.

Do notoperatewithoutwearingadequatewinterouter

garments.Donotwearjewelry,longscarvesor other

looseclothing,whichcould becomeentangledin moving

parts.Wearfootwearwhich willimprovefootingon slippery

surfaces.

Useagroundedthree-wireextensioncordandreceptacle

forall unitswith electricstartengines.

Adjustcollectorhousingheightto cleargravelorcrushed

rocksurfaces.

Disengageallcontrolleversbeforestartingtheengine.

Neverattemptto makeanyadjustmentswhile engineis

running,exceptwherespecificallyrecommendedinthe

operator'smanual.

Letengineandmachineadjustto outdoortemperature

beforestartingtoclearsnow.

Toavoidpersonalinjuryor propertydamageuseextreme

carein handlinggasoline.Gasolineisextremelyflammable

andthe vaporsareexplosive.Seriouspersonalinjurycan

occurwhengasolineisspilledonyourselforyourclothes,

whichcan ignite.Washyourskinandchangeclothes

immediately.

a. Useonlyanapprovedgasolinecontainer.

b. Extinguishallcigarettes,cigars,pipesandothersources

ofignition.

c. Neverfuelmachineindoors.

d. Neverremovegascap oraddfuelwhilethe engineis hot

or running.

e. Allowengineto coolat leasttwo minutesbeforerefuel-

ing.

f. Neveroverfillfueltank. Filltankto nomorethan1/2inch

belowbottomoffiller neckto providespaceforfuel

expansion.

g. Replacegasolinecapandtightensecurely.

h. If gasolineis spilled,wipeit offthe engineandequip-

ment.Movemachinetoanotherarea.Wait5 minutes

beforestartingthe engine.

Neverstorethe machineorfuel containerinsidewhere

thereisan openflame,sparkor pilotlight(e.g.furnace,

waterheater,spaceheater,clothesdryeretc.).

Allowmachinetocoolat least5 minutesbeforestoring.

Operation Maintenance & Storage

1. Donotputhandsorfeetnearrotatingparts, inthe 1. Nevertamperwkhsafety devices.Checktheirproper _) )

auger/impellerhousingor chuteassembly.Contactwith the operationregularly.Refertothe maintenanceandadjust- t/

rotatingpartscan amputatehandsandfeet. mentsectionsofthis manual /

2. The auger/impellercontrol leverisa safetydevice.Never 2. Beforecleaning repairing or inspectingmachinedisen-

bypassitsoperation.Doingso makesthe machineunsafe gageallcontrolleversandstopthe engine.Waituntilthe

andmaycausepersonalinjury.

3. Thecontrolleversmustoperateeasilyinbothdirections

andautomaticallyreturnto the disengagedpositionwhen

released.

4. Neveroperatewitha missingor damagedchuteassembly.

Keepall safetydevicesinplaceandworking.

5. Neverrunan engineindoorsor in apoorlyventilatedarea.

Engineexhaustcontainscarbonmonoxide,anodorlessand

deadlygas.

6. Do notoperatemachinewhileundertheinfluenceof alcohol

ordrugs.

7. Mufflerandenginebecomehotand cancauseaburn.Do

nottouch.

8. Exerciseextremecautionwhenoperatingon orcrossing

gravelsurfaces.Stayalertfor hiddenhazardsortraffic.

9. Exercisecautionwhenchangingdirectionandwhile operat-

ingonslopes.

10.Planyoursnow-throwingpatterntoavoiddischargetowards

windows,walls,carsetc.Thus,avoidingpossibleproperty

damageorpersonalinjurycausedbya ricochet.

11.Neverdirectdischargeatchildren,bystandersandpetsor

allowanyonein frontofthe machine.

12.Donotoverloadmachinecapacity byattemptingto clear

snowattoofast ofa rate.

13.Neveroperatethismachinewithoutgoodvisibilityor light.

Alwaysbesureofyourfootingandkeepafirm holdonthe

handles.Walk,neverrun.

14.Disengagepowertothe auger/impellerwhentransportingor

notinuse.

15.Neveroperatemachineat hightransportspeedsonslippery

surfaces.Lookdownandbehindandusecarewhen

backingup.

16.Ifthe machineshouldstarttovibrateabnormally,stopthe

engine,disconnectthe sparkplugwireand groundit against

the engine.Inspectthoroughlyfordamage.Repairany

damagebeforestartingand operating.

17.Disengageallcontrolleversandstopenginebeforeyou

leavethe operatingposition(behindthe handles).Wait

untilthe auger/impellercomesto acompletestop before

uncloggingthe chuteassembly,makinganyadjustments,or

inspections.

18.Neverputyourhandin thedischargeor collectoropenings.

Alwaysusethe clean-outtoolprovidedtounclogthe dis-

chargeopening.Donot unclogchuteassemblywhileengine

isrunning.Shutoffengineand remainbehindhandlesuntil

allmovingpartshavestoppedbeforeunclogging.

19.Useonlyattachmentsandaccessoriesapprovedbythe

manufacturer(e.g.wheelweights,tire chains,cabsetc.).

20.Ifsituationsoccurwhicharenot coveredin thismanual,

usecareand goodjudgment.Contactyourdealeror call

(800)520-5520forassistanceandthe nameofyournearest

servicingdealer..

auger/impellercometo acompletestop. Disconnectthe

sparkplugwireand groundagainstthe engineto prevent

unintendedstarting.

3. Checkboltsandscrewsforpropertightnessatfrequent

intervalstokeepthe machineinsafeworkingcondition.

Also,visuallyinspectmachineforanydamage.

4. Do notchangethe enginegovernorsettingorover-speed

theengine.Thegovernorcontrolsthe maximumsafe

operatingspeedoftheengine.

5. Snowthrowershaveplatesand skidshoesaresubjectto

wearanddamage.Foryoursafetyprotection,frequently

checkall componentsandreplacewith originalequipment

manufacturer's(OEM)partsonly."Useof partswhichdo

not meettheoriginalequipmentspecificationsmayleadto

improperperformanceandcompromisesafety!"

8. Checkcontrolsperiodicallyto verifytheyengageand

disengageproperlyandadjust,ifnecessary.Refertothe

adjustmentsectioninthisoperator'smanualfor instructions.

7. Maintainor replacesafetyandinstructionlabels,asneces-

sary.

8. Observeproperdisposallawsandregulationsforgas,oil,

etc.toprotectthe environment.

9. Priorto storing,runmachineafewminutestoclearsnow

frommachineandpreventfreezeupof auger/impeller.

10.Neverstorethe machineorfuel containerinsidewhere

thereisan openflame,sparkor pilotlightsuchas a water

heater,furnace,clothesdryeretc.

11.Alwaysrefertotheoperator'smanualforproperinstructions

onoff-seasonstorage,onment.

Do not modify engine

Toavoidseriousinjuryordeath,donot modifyengineinany

way'.Tamperingwiththe governorsettingcan leadto arunaway

engineandcauseit tooperateat unsafespeeds.Nevertamper

withfactorysettingofenginegovernor.

Notice regarding Emissions

Engineswhicharecertifiedto complywithCaliforniaandfederal

EPAemissionregulationsforSORE(SmallOffRoadEquipment)

arecertifiedtooperateonregularunleadedgasoline,and may

includethefollowingemissioncontrolsystems:EngineModifica-

tion (EM)andThreeWayCatalyst(TWO)if soequipped.

safety and/or property

ual beforeattemptingto

Your Responsibility

Of this powermachine

NOTE:References_ongm

or lettsiaeofthesnow

mrowerare ae[ermmea

tromoenmatneuntin tne

operatingpos_on(stana_ng

directtybehindtnesnow

thrower,facingtne nonage

paneH,

NOTE:Tworeptacemenl

augersnearpinsare

mcluaeawltn[nls manual

_orstowed nthep_astLc

nanalepane), Referto

Augerson page16for more

mTorma_ronregardingshear

p_nreplacement,

1, Observethelowerrearareaofthesnowthrowerto

besurebothcablesarealignedwith rollerguides

beforepivotingthehandleupward,

2, Securethehandlebytighteningtheplasticwing

knoblocatedon boththeleftand rightsidesofthe

handle,Removeanddiscardanyrubberbands,if

present,They areforpackagingpurposesonly,

3, Positionthechuteassemblyoverthebase,

4, Closetheflangekeepersto securethechute

assemblytothechutebase,Theflangekeeperswill

clickintoplacewhenproperlysecure,

NOTE:Iftheflangekeeperswillnoteasilyclickinto

place,usethepalmof yourhandtoapplyswift,firm

pressuretothebackofeach,

5, Removetheflatwasherandhairpinclipfromtheend

ofthechutedirectionalcontrol

inserttheendofthechutedirectionalcontrolintothe

lowerbracketandsecurewiththeflat washerand hair-

pinclipiust removed,If necessary',thelowerbracket

canbeadiusted,RefertoChuteBracketAdiustment,

on Page13,

iMPORTANT:Priortooperatingyoursnowthrower,refer

toAugerControlTeston page11,Readandfollowall

instructionscarefullyandperformalladiustmentstoverify

yoursnowthrowerisoperatingsafelyand properly,

Tire Pressure

Beforeoperating,checktirepressureandreducepres-

surein bothtirestobetween15psiand20 psi,

NOTE:If thetirepressureisnotequalin bothtires,the

unitmaynottravelina straightpathandtheshaveplate

maywearunevenly,

iMPORTANT

Priorto operatingyour

snow thrower,refer

to Auger ControlTest

on page11.Readand

follow all instructions

carefullyandpertorm

all adoustmentsto verify

your snowthrower is

operating safelyand

properly,

WARNING

Read, understand,

and follow aHinstruc-

tions and warnings

onthe machine and

in this manual before

operating.

Know Your Snow Thrower

ShiftLever

/ AugerControl

Choke

Controm

Engine Controls

Figure 1

Use extreme care

when handling

gasoline. Gasoline is

extremely flammable

and the vapors are

explosive. Never fuel

the machine indoors

or while the engine

is hot or running.

Extinguish cigarettes,

cigars, pipes and

)ther sources of

gnition.

Now that you have set up your snow thrower for

operation, get acquainted with its controls and fea-

tures. These are described be!ow and illustrated in

Figure 1. This knowledge will allow you to use your

new equipment to its fullest potential.

NOTE: Fordetailedstartinginstructionsandmore

informationonall enginecontrols,refertothe Tecumseh

EnginesmanualpackedseparatelyandStarting The

Engine onpage10ofthismanual

Shift Lever

Theshiftleverislocatedonthe right

sideofthe handlepanel Placethe

shiftleverintoanyofeightpositions

tocontrolthedirectionof traveland

groundspeed.

Forward

Therearesixforward(F)speeds,Posi=

tionone (1)istheslowestand position

six (6) isthefastest,

Reverse

Therearetworeverse(R)speeds,

One(1)istheslowerandtwo(2)is the

faster,

t 2

Choke Contro_

Thechokecontrolisfoundonthe rearoftheengineand

isactivatedbyrotatingtheknobclockwise.Activatingthe

chokecontrolclosesthechokeplateon thecarburetor

andaidsin startingtheengine.

Throttle Contro_

Thethrottlecontrolislocatedon the

engine,it regulatesthespeedofthe

engineandwillshutofftheenginewhen

pusheddowncompletely.

Primer

Depressingtheprimerforcesfueldirectly

intotheengine'scarburetortoaidin

cold=weatherstarting,

Oil Fill

Engineoil levelcanbecheckedandoil

addedthroughtheoil fill.

Auger Control

Theaugercontrolislocatedon thelefthandle,Squeeze

thecontrolgripagainstthehandletoengagetheaugers

andstartsnowthrowingaction,Releasetostop,

Drive Contro_

Thedrivecontrolislocatedontherighthandle,Squeeze

thecontrolgripagainstthehandletoengagethewheel

drive,Releasetostop,

Chute Directional ControJ

CHUTE D_RECT_ONAL CONTROL _

ignition Key

Theignitionkeyis asafetydevise,It mustbefully

insertedin orderfortheenginetostart,Removethe

ignitionkeywhenthesnowthrowerisnotin use,

Donotturntheignitionkeyinan attempttostartthe

engine,Doingsomaycauseittobreak,

CJean-Out TooJ

WARNING: Never use your hands

to clear a clogged chute assemo

bly. Shut off engine and remain

behind handles until all moving

parts have stopped before

unclogging.

Thechutecleamouttoolisfastenedtothetopofthe

augerhousingwitha mountingclip,Thetoolisdesigned

toclearacloggedchuteassembly,

NOTE: Thisitemisfastenedwitha cane tietotherear

oftheaugerhousingatthefactory,Cutthecane tie

beforeoperatingthesnowthrower,

Skid Shoes

Positiontheskidshoesbasedonsurfaceconditions,

Adiustupwardforhard-packedsnow,Adiustdownward

whenoperatingon gravelor crushedrocksurfaces,

Recoil Starter Handle

Thishandleis usedtomanuallystarttheengine,

Electric Starter Button

Pressingtheelectricstarterbuttonengagestheengine's

electricstarterwhenpluggedintoa 120Vpowersource,

Electric Starter Outlet

Requiresthe useofa three-prongoutdoorextensioncord

anda 120Vpowersource/walloutlet,

BI$CHARGE

LEFT

Thechutedirectionalcontrolis locatedonleftsideofthe

snowthrower,

Tochangethedirectionin whichsnowisthrown,turn

chutedirectionalcontrolasfollows:

* Crankclockwisetodischargetotheleft,

Crankcounterclockwisetodischargetotheright,

Augers

Whenengaged,theaugersrotateanddrawsnowintothe

augerhousing,

Chute Assembly

Snowdrawnintotheaugerhousingisdischargedoutthe

chuteassembly,

Gas Cap

Unthreadthegascaptoadd gasolinetothefueltank,

Spark Plug Cover

Unscrew1/44urntoaccessthesparkplugandspark

plugwire,

Your Snow

WARNING

The operation of

any snow thrower

can result in foreign

objects being thrown

into the eyes, which

can damage your

eyes severely. Always

wear safety glasses

whiJeoperating the

snow thrower, or while

performing any adjust-

ments or repairson it.

Besure no one other

than the operator is

standing near the sno_

thrower while starting

engine or operating

snow thrower. Never

run engine indoors or

in enclosed, poody

ventiJatedareas. En-

gine exhaust contains

carbon monoxide, an

odorless and deadly

gas. Keep hands,feet,

hair and loose dothim

away from any moving

parts on engine and

snow thrower.

WARNING

Read, understand,

and follow all instruc=

tions and warnings

on the machine and

in this manual before

operating.

Use extreme care

when handling

gasoline. Gasoline is

extremely flammable

and the vapors are

e×plosive. Never fuel

the machine indoors

or while the engine

is hot or running.

Extinguish cigarettes,

:igars, pipes and

other sources of

ignition.

ifyour home's wir-

ing system is not a

three-wire grounded

system, do not use

this electric starter

underanyconditions.

ifyour home

eJectdcal system

is grounded, but a

three-hoJe receptacle

isnot available, do

notuse yoursnow

thrower's electric

starter.

Gas & Oit Fill-Up

Servicetheenginewithgasolineandoil asinstructedin

theTecumsehEnginesmanualpackedseparatelywith

yoursnowthrower,Readinstructionscarefully,

StartingTheEngine

1, Attachsparkplugwiretosparkplug,Makecertainthe

metalloopon theend ofthesparkplugwire(inside

therubberboot)isfastenedsecurelyoverthe metal

tiponthesparkplug,

2, Makecertainboththeaugercontrolanddrivecontrol

areinthedisengaged(released)position,

3, Movethrottlecontrolupto FASTposition,Insert

ignitionkeyintoslot,Makesureitsnapsintoplace,

Donotattempttoturnthekey,

NOTE:Theenginecannotstartunlessthekeyis

insertedintoignitionswitch,

Electric Starter

1, Determinethatyourhome'swiringisa three-wire

groundedsystem,Ask a licensedelectricianifyouare

notcertain,

WARNING: The optionat electric

starter is equipped with a

grounded three-wire power cord

and plug, and is designed to op-

erate on 120 volt AC household

current, it must be used with a

properly grounded three-prong

receptacle at all times to avoid

the possibility of electric shock.

Follow all instructionscarefully

prior to operating the electric

starter.

ifyouhavea groundedthree-prongreceptacle,proceed

asfollows:

1, Plugtheextensioncordintotheoutletlocatedon the

engine'ssurface,Plugtheotherendofextensioncord

intoa three-prong120-volt,grounded,ACoutletina

wellwentilatedarea,

2, RotatechokecontroltoFULLchokeposition(fora

coldenginestart),

NOTE:If theengineisalreadywarm,placechokecontrol

in theOFFpositioninsteadofFULL,

3, Pushtheprimertwoor threetimesforcoldengine

start,makingsuretocoverventholein thecenterof

theprimerwhenpushing,

NOTE:DONOTuseprimertorestarta warmengine

aftera shortshutdown,

4, Pushstarterbuttontostartengine,

5, Oncetheenginestarts,immediatelyreleasestarter

button,

6, Astheenginewarms,slowlyrotatethechokecontrol

to theOFFposition,Iftheenginefalters,quicklyrotate

thechokecontrolbackto FULLandthenslowlyinto

theOFFpositionagain,

7, Whendisconnectingtheextensioncord,always

unplugtheend atthethree-prongwalloutletbefore

unpluggingtheoppositeendfromthesnowthrower,

Recoil Starter

1, Rotatechokecontrolto FULLchokeposition(cold

enginestart),

NOTE:If theengineisalreadywarm,placechokecontrol

intheOFFpositioninsteadof FULL,

2, Pushtheprimertwoor threetimesforcoldengine

start, makingsuretocoverventholeinthecenterof

the primerwhenpushing,

NOTE:DONOTuseprimerto restarta warmengine

aftera shortshutdown,

NOTE:Additionalprimingmaybe necessaryifthe

temperatureis below15° Fahrenheit,

3, Grasptherecoilstarterhandleandslowlypullthe

ropeout,Atthepointwhereit becomesslightlyharder

to pulltherope,slowlyallowtheropetorecoil

4, Pullthestarterhandlewitha firm,rapidstroke,Donot

releasethehandleandallowittosnapback,Keepa

firm holdon thestarterhandleandallowitto slowly

recoil

5, Astheenginewarms,slowlyrotatethechokecontrol

to theOFFposition,Iftheenginefalters,quicklyrotate

thechokecontrolbackto theFULLpositionandthen

slowlyintotheOFFpositionagain,

NOTE:Allowtheenginetowarmupforafew minutes

afterstarting,Theenginewillnotdevelopfullpoweruntil

itreachesoperatingtemperatures,

Stopping The Engine

Runenginefora fewminutesbeforestoppingtohelpdry

off anymoistureon theengine,

Tohelppreventpossiblestarterfreeze=up,proceedas

follows:

E_ectric Starter

1, Connectextensioncordtotheelectdcstarteroutlet

on theengine,thento 120voltACoutlet,

2, Withtheenginerunning,pushthestarterbuttonand

allowthestarterforspinforseveralseconds,The

noisemadebythestarterisnormal Theengine's

starterisnotbeingharmed,

3, Whendisconnectingtheextensioncord,always

unplugtheend atthethree-prongwalloutletbefore

unpluggingtheoppositeendfromthesnowthrower,

4, MovethrottlecontroltoSTOPposition,

5, Removetheignitionkey,

6. Wipeall snowandmoisturefromtheareaaroundthe

engineaswellastheareainand aroundthedrive

controlandaugercontrol Also,engageand release

bothcontrolsseveraltimes.

NOTE:Keepthekeyin a safeplace.Theenginecannot

startwithouttheignitionkey.

Recoil Starter

1. Withenginerunning,pullstarterropewitha rapid,

continuousfullarmstrokethreeor fourtimes.Pulling

thestarterropewillproducea loudclatteringsound,

whichisnotharmfultoengine.

2. MovethrottlecontroltoSTOPposition.

3. Removethe ignitionkey.

NOTE:Keepthekeyin a safeplace.Theenginecannot

startwithouttheignitionkey.

4. Wipeall snowandmoisturefromtheareaaroundthe

engineaswellastheareainand aroundthedrive

controlandaugercontrol Also,engageand release

bothcontrolsseveraltimes.

Chute Clean-Out TooJ

Thechutecleamouttoolisconvenientlyfastenedtothe

rearoftheaugerhousingwitha mountingclip.Should

snowand icebecomelodgedinthechuteassembly

duringoperation,proceedasfollowstosafelycleanthe

chuteassemblyandchuteopening:

1. ReleaseboththeAugerControlandtheDriveControl

2. Stoptheenginebyremovingtheignitionkey.

3. Removethecleamouttoolfromtheclipwhichsecures

ittothe rearoftheaugerhousing.

4. Usetheshovel=shapedendofthecleamouttoolto

dislodgeandscoopanysnowand icewhichhas

formedinand nearthechuteassembly.

5. Refastenthecleamouttooltothemountingclipon the

rearoftheaugerhousing,reinserttheignitionkeyand

startthesnowthrower'sengine.

6. Whilestandingintheoperator'sposition(behindthe

snowthrower),engagetheaugercontrolfora few

secondstoclearanyremainingsnowandicefromthe

chuteassembly.

To Engage Drive

1. WiththethrottlecontrolintheFast(rabbit)position,

moveshiftleverintooneofthesixforward(F)

positionsor tworeverse(R) positions.Selecta speed

appropriateforthesnowconditionsanda paceyou're

comfortablewith.

2. Squeezetheaugercontrolagainstthehandleandthe

augerswillturn.Releaseitandtheaugerswillstop.

3. Squeezethedrivecontrolagainstthehandlethesnow

throwerwillmove.Releaseitand drivemotionwill

stop.

To Engage Augers

1. Toengagetheaugersandstartthrowingsnow,

squeezetheaugercontrolagainsttheleft handle.

Releasetostoptheaugers.

Auger Control Test

Performthefollowingtestbeforeoperatingyoursnow

throwerforthefirsttimeandatthestartofeachwinter.

Checktheadiustmentoftheaugercontrolasfollows:

1. Whentheaugercontrolisreleasedandin the

disengaged"up"position,thecableshouldhavevery

littleslack.ItshouldNOTbetight.

2. Ina well=ventilatedarea,startthesnowthrowerengine

asinstructedonthe previouspage.Makesurethe

throttleissetin theFAST)osition.

3. Whilestandingintheoperator'sposition(behindthe

snowthrower),engagetheauger.

4. Allowtheaugertoremainengagedforapproximately

ten(10)secondsbeforereleasingtheaugercontrol.

Repeatthis severaltimes.

5. With thethrottlecontrolintheFAST(rabbit)position

andtheaugercontrolin thedisengaged"up"position,

walkto thefrontofthemachine.

6. Confirmthattheaugerhascompletelystopped

rotatingandshowsNOsignsof motion.If theauger

showsANYsignsofrotating,immediatelyreturnto the

operator'spositionandshutoff theengine.Waitfor

ALLmovingpartstostopbeforere=adiusfingtheauger

control.

7. Toreadiustthecontrolcable,loosenthe upperhex nut

ontheaugercablebracket.

8. Positionthebracketupwardtoprovidemoreslack(or

downwardto increasecabletension).SeeFigure2.

9. Retightentheupperhexnut.

10.RepeatAuger Control Testto verifyproperadiust=

menthasbeenachieved.

\ \\

Figure 2

When selecting a

Dr!re Speed, use the

smowerSpeeds

you ate comfortable

and familiar with the

operation of the snow

WARNING

Never use your hands

to clean snow and

ice from the chute

assembly or auger

housing.

The muffler, engine

and surrounding

areas become hot

and can cause a

burn. Do not touch.

Making

Read, understand,

and follow all instruc-

tions and warnings

on the machine and

in this manuaJbefore

_perating,

Never attempt to

make any adjust-

ments while the

engine is running,

except where speci=

fied in operator's

manual

Auger Controm

RefertoAugerControlTeston Page11to adiustthe

augercontrol

Shift Cable

if thefull rangeofspeeds(forwardandreverse)cannot

beachieved,refertothefigurestotherightandadiust

theshiftcableasfollows:

1, Placethe shiftleverinthefastest forwardspeed

position,

2, Loosenthehex nuton theshiftcableindexbracket,

SeeFigure3,

3, Pivotthebracketdownwardtotakeupslackinthe

cable,

4, Retightenthe hexnut,

Drive Control

Whenthedrivecontrolisreleasedandin thedisen=

gaged"up"position,thecableshouldhaveverylittle

slack,ItshouldNOTbetight,

Checktheadiustmentofthedrivecontrolasfolfows:

1, Withthe drivecontrolreleased,pushthesnow

throwergentlyforward,Theunitshouldfeltfreely,

2, Engagethedrivecontrolandgentlyattempttopush

the snowthrowerforward,Thewheelsshouldnot

turn,Theunitshouldnotrollfreely,

3, With thedrivecontrolreleased,movetheshiftlever

backandforth betweentheR2positionandtheF6

positionseveraltimes,Thereshouldbe noresistance

intheshiftlever,

4, if anyoftheabovetestsfailed,thedrivecabteisin

needof adiustment,Proceedasfollows:

5, Loosenthelowerhexnutonthedrivecablebracket,

SeeFigure4,

6, Positionthebracketupwardtoprovidemoreslack(or

downwardto increasecabletension),

7, Retightenthe upperhexnut,

Chute Assembly

Thedistancesnowisthrowncanbeadiustedbychang=

ingtheangleof thechuteassembly,Todo so:

1, Stoptheenginebyremovingtheignitionkeyand

loosentheplasticwingknobfoundontheleftsideof

thechuteassembly,

2, Pivotthechuteupwardordownwardbeforeretight=

eningthewingknob,SeeFigure5,

Figure 4

Figure 5

beadiusted,SeeFigure6,

Forclosesnowremovalona smoothsurface,raise

skidshoeshigheron theaugerhousing,

• Usea middleor lowerpositionwhentheareato be

clearedisuneven,suchasagraveldriveway,

Toadiusttheskidshoes:

1, Loosenthefourhexnuts(twooneachside)and

carriagebolts,Moveskidshoestodesiredposition,

2, Makecertaintheentirebottomsurfaceof skidshoeis

againstthegroundto avoidunevenwearontheskid

shoes,

3, Retightennutsand boltssecurely,

Chute Bracket Adjustment

If thespiralatthebottomofthechutedirectionalcontrol

isnotfullyengagingwiththechuteassembly,thechute

bracketcanbeadiusted,Todoso:

1, loosenthetwo nutswhichsecurethechutebracket

andrepositionit slightly,SeeFigure7,

2, Refighteningthenuts,

Tire Pressure

Beforeoperating,checktirepressureand reducepres=

suretobetween15psiand 20psi,

if thetirepressureisnotequalin bothtires,theunitmay

pulltoonesideortheother,

Figure6

Figure 7

Loosegravelcanbe picked

upariamrownbythe auger,

causing_n/urytotheoperator

_ndbtsl:anaersana/or

]amageto[nesnowthrower

anasurrouna_ngproperty,

repairing,or nspeat.

disengageaH

controls and stop

moving parts have

cam toaco pl to

rubberfriction wheel

Engine

RefertotheseparateTecumsehEnginesmanual

packedwithyourunitforall enginemaintenance,

Lubrication

Engine

RefertotheseparateTecumsehEnginesmanual

packedwithyourunitforall enginelubricationinstruc-

tions,

Gear Shaft

Thegear(hex)shaftshouldbelubrbatedatbast once

a seasonor afterevery25 hoursofoperation,

1, Removethelowerframecoverbyremovingthetwo

screwswhichsecureit,

2, Applya lightcoatingofan aBweathermulti-purpose

greasetothehexshaft,SeeFigure8,

WheeJe

Atbast oncea season,removebothwheeB,Cleanand

coattheaxleswitha multipurposeautomotivegrease

beforereinstallingwheels,

Chute Directional Control

Oncea season,theioystickshouldbe lubrbatedwith

petrobumielly,linseedoil,mineraloil,paraffinwaxor

3-in-1oil,

Auger Shaft

Atleastoncea season,removetheshearpinson auger

shaft,Spraylubricantinsideshaft,aroundthespacers,

ABelubricatetheflangebearingsfoundateitherend of

theshaft,SeeFigure9,

Gear Case

Theaugergearcasehasbeenfilledwithgreaseatthe

factory,If disassembledforanyreason,lubricatewith

twoouncesofgrease(PartNumber737_0168),

On modelsequippedwitha greasefitting,usea grease

guntolubrbatetheaugergearcase,

NOTE:Donotoverfillthegearcase,Damagetothe

sealscouldresuL Besuretheventplugisfreeof

greaseinordertorelievepressure,

Shave P_ate and Skid Shoes

Theshaveplateandskid shoesonthebottomofthe

snowthroweraresubiecttowear,Theyshouldbe

checkedperiodicallyandreplacedwhennecessary,

Toremoveskidshoes:

1, Removethefourcarriageboltsandhexflangenuts

whichsecurethemtothesnowthrower,

2, Reassemblenewskidshoeswiththefourcarriage

bolts(twooneachside)andhexflangenuts,Refer

toFigure10,

Toremoveshaveplate:

1, Removethecarriageboltsand hexnutswhich

attachittothesnowthrowerhousing,

Figure 8

Shear Pin Spacers

Figure 9

NOTE:Augesnotshownforclarity

Figure 10

I T

Bearing

2, Reassemblenewshaveplate,makingsureheadsof

carriageboltsaretotheinsideofhousing,Tighten

securely,

'_ ///

Auger Belt Replacement

Toremoveand replaceyoursnowthrower'saugerbelt,

proceedasfollows:

1, Removethe plasticbeltcoveronthefrontofthe

enginebyremovingthetwoself-tappingscrews,

NOTE:Drainthegasolinefromthesnowthrower,or

placea pieceofplasticunderthegascap,

2, Carefullypivotthesnowthrowerup andforwardso

thatit restsontheaugerhousing,Removetheframe

coverfromtheundersideofthesnowthrowerby

removingfourself=tappingscrewswhichsecureit,

3, Rolltheaugerbeltoff theenginepulley,

4, a, Loosenandremovetheshoulderscrewwhich

actsasa beltkeeper,

b, Unhookthesupportbracketspringfromthe

frame,

5, Removethebeltfromaroundtheaugerpulley,and

slipthebeltbetweenthesupportbracketandthe

augerpulley,Reassembbaugerbeltbyfollowing

instructionsinreverseorder,

NOTE:DoNOTforgettoreinstalltheshoulderscrew

andreconnectthespringtotheframeafter installinga

replacementaugerbelt,

tion when usedabove

321F,Check your snow

NEVERreplace

theaugershear

pinswithanything

otherthanOEM

PartNo.788-04124

replacementshear

todosowillNOTbe

coveredbyyoursnow

thrower'swarranty.

-_ Augers

, Theaugersaresecuredtothespiralshaftwithtwo

shearpinsandcotterpins,if theaugershouldstrikea

foreignobjector icejam,thesnowthrowerisdesigned

sothatthepinsmayshear,RefertoFigure9,

• if theaugerswillnotturn,checkto seeifthe pinshave

sheared,Onesetof replacementshearpinshasbeen

providedwiththesnowthrower,Whenreplacingpins,

sprayan oillubrbantintoshaftbeforeinsertingnew

pins,

Drive Belt Replacement

Toremoveandreplaceyoursnowthrower'saugerbelt,

proceedasfollows:

j 1, Removetheplasticbeltcoveron thefrontofthe

enginebyremovingthetwoseBtappingscrews,

, Drainthegasolinefromthesnowthrower,or placea

pieceofplasticunderthegascap,

, Carefullypivotthesnowthrowerup andforwardso

thatit restson theaugerhousing,

2, Removetheframecoverfromtheundersideofthe

snowthrowerbyremovingfourseBtappingscrews

whichsecureit,

3, a, Grasptheidlerpulbyandpivotittowardtheright,

b, Rolltheaugerbeltoff theenginepulley,

c, Liftthedrivebeltoffenginepulby,

4, Slipthedrivebeltoff thepulleyandbetweenfriction

wheelandfrictionwheeldisc,

Removeandreplacebeltinthereverseorder,

i'\ •

i iii:iii

i'i

.........

:: ........... .......... t '_}; : ......

Friction Whee_ Remova_

if thesnowthrowerfailsto drivewiththedrivecontrol

engaged,andperformingthedrivecontrolcameadiust-

menton page14failstocorrecttheproblem,thefriction

wheelmayneedto bereplaced,Followtheinstructions

below,Examinethefrictionwheelforsignsofwearor

crackingandreplaceifnecessary

o Placetheshiftbver in thirdForward(F3)position,

o Drainthegasolinefromthesnowthrower,or placea

pieceofplasticunderthegascap,

o Carefullypivotthesnowthrowerup andforwardso

thatit restsontheaugerhousing,

1, a, Removetheframecoverfromtheundersideof

thesnowthrowerbyremovingfourself-tapping

screwswhichsecureit,

b, Removetheright-handwheelbyremovingthe

screwandbellwasherwhichsecureit totheaxle,

2, Carefullyremovethehexnutandwasherwhich

securesthehexshafttothesnowthrowerframeand

lightlytaptheshaft'sendtodislodgetheballbearing

fromtherightsideoftheframe,

3, Carefullypositionthehexshaftdownwardandto

thebft beforecarefullyslidingthefrictionwheel

assemblyoff theshaft,

NOTE:Ifyou'rereplacingthefrictionwheelassembly

asa whob, discardthewornpartandslidethenewpart

ontothehexshaft,Followthestepsaboveinreverse

orderto reassemblecomponents,Ifyou'redisassem-

blingthefrictionwheeland replacingonlytherubber

ring,proceedasfollows:

4, Removethefourscrewswhichsecurethefriction

wheel'ssideplatestogether,

o Removethe rubberringfrombetweentheplates,

o Reassemblethesideplateswitha newrubberring,

Slidethefrictionwheelassemblybackontothehex

shaftandfollowthestepsabovein reverseorderto

reassembbcomponents,

When reassembling

the friction wheeHas-

sembHy,tighteneach

screw onlyone rota-

tion beforeturningthe

wheeHclockwise and

proceedingwith the

nextscrew. Reoeat

this processseveral

times to ensurethe

platesare secured

with equalforce,

NEVER repuace

the auger shear

pinswith anything

other thanOEM

Part No.738-04124

replacementshear

pins.Anydamageto

the auger gearbox

or other components

as a resultoffailing

to doso will NOTbe

coveredby yoursnow

thrower'swarranty.

WARNING

Never store snow

thrower with fueJ

in tank indoors or

in poody ventilated

areas, where fuel

fumes may reach an

open flame, spark

or pilot light as on a

furnace, water heater,

clothes dryer or gas

appliance,

Drain fuel intoan

approved container

outdoors, away from

any open flame. Be

certain engine is

cool. Donol smoke.

Fuel left in engine

during warm weather

deteriorates and will

cause serious

starting problems.

Do not drain

carburetor ff

using fuel stabilizer.

Never use engine or

carburetor cleaning

products in the fuel

tank or permanent

damage may occur.

If thesnowthrowerwillnotbe usedfor30 daysor longer,

orif itistheendofthesnowseasonwhenthe lastpos=

sibilityofsnowisgone,theequipmentneedstobe stored

properly.Followstorageinstructionsbelowtoensuretop

performancefromthesnowthrowerformanymoreyears.

Preparing Engine

WARNING: Never store snow

thrower with fuel in tank indoors

or in poorty ventilated areas,

where fuel fumes may reach an

open flame, spark or pilot tight

as on a furnace, water heater,

clothes dryer or gas appliance.

NOTE:It isimportanttopreventgumdepositsfromform=

ingin essentialfuelsystempartsoftheenginesuchas

thecarburetor,fuelfilter,fuelhoseor tankduringstorage.

CAUTION:Alcoholblendedfuels(calledgasoholorusing

ethanolor methanol)canattractmoisturewhichleadsto

separationandformationofacidsduringstorage.Acidic

gascandamagethefuelsystemofanenginewhilein

storage.

Toavoidengineproblems,thefuelsystemshouldbe

emptiedbeforestoragefor30 daysor longer.Follow

theseinstructionsto prepareyoursnowthrowerfor

storage:

WARNING: Drain fuel intoan ap-

proved container outdoors, away

from any open flame. Be certain

engine is cool. Do not smoke.

Fuel left in engine during warm

weather deteriorates and will

cause serious starting problems.

1. Removeall gasolinefromthecarburetorandthefuel

tank topreventgumdepositsfromformingon these

partsand harmingtheengine.

2. Runtheengineuntilthefueltankisemptyanditstops

dueto lackoffuel.

3. Draincarburetorbypressingupwardon bowldrain,

locatedbelowthecarburetorcover(refertothe

Tecumsehenginemanualfor moredetailedinstruc=

fion).

WARNING: Do not drain carbure-

tor ifusing fuel stabilizer. Never

use engine or carburetor cleaning

products in the fuel tank or

permanent damage may occur.

NOTE:Fuelstabilizer(suchasSTA=BIL)isanaccept=

ablealternativein minimizingtheformationoffuelgum

depositsduringstorage.Addstabilizertogasolinein fuel

tankor storagecontainer.Alwaysfollowmixratiofoundon

stabilizercontainer.Runengineatleast10minutesafter

addingstabilizerto allowitto reachthecarburetor.Donot

draincarburetorif usingfuelstabilizer.

4. Removethesparkplugand pourone (1)ounceof

engineoilthroughthesparkplugholeintothecylinder.

Coversparkplugholewitha ragandcranktheengine

severaltimestodistributetheoil.Replacesparkplug.

NOTE:Refertothe Tecumsehenginemanualfor more

informationonpreparingthesnowthrowerenginefor

storage.

Preparing Snow Thrower

1. Whenstoringthesnowthrowerinan unventilatedor

metalstorageshed,careshouldbe takentorustproof

theequipment.Usinga lightoil orsilicone,coatthe

equipment,especiallyanychains,springs,bearings

andcables.

2. Removeall dirtfromexteriorof engineandequipment.

3. Followlubricationrecommendationson page12.

4. Storeequipmentina clean,dryarea.

ProbHem Cause Remedy

Ermine faiUsto start !. ChokenotinONposition. 1. Movechoketo ONposition.

' 2. Sparkplugwiredisconnected. 2. Connectwiretosparkplug.

3. Fueltankemptyorstalefuel. 3. Filltankwithclean,freshgasoline.

4. Enginenotprimed. 4. Primeengneas instructedin

OperatingYourSnowThrower.

5. Fautyspark pug. 5. Clean adiustgap or replace.

6. Blockedfuel line. 6. Cleanfuelline.

7. Safetykeynotin ignitionon engine. 7. insertkeyfully intotheswtch.

Engine runserratic 1. UnitrunningonCHOKE. 1. MovechokelevertoOFFposition.

2. Blockedfuellineor stab fuel 2. Cleanfuelline;fill tankwithclean,

freshgasoline.

3. Wateror dirtinfuelsystem. 3. Drainfueltank.Refillwith

freshfuel.

4. Carburetoroutofadiustment. 4. ContactTroy-BiltServiceCenter.

Engne overheats 1 CarburetornotadjustedproperY 1 1 ContactTroy-Bt ServceCenter

Excessive 1. Loosepartsordamagedauger. 1. Stopengineimmediatelyand

Vibration disconnectsparkplugwire.Tighten

all boltsandnuts.If vibration

continues,haveunitservicedbya

Troy_BiltServiceCenter.

3. Exhaustportplugged.

Unitfails

to propelitself

1. Drivecontrolcablein needofadjust-

ment.

2. Drivebeltlooseor damaged.

1. Adiustdrivecontrolcable.Referto

"MakingAdjustments".

2. Replacedrivebelt.

Removeobjectfromaugerwith

NOTE:This section

addressesminor

service issues.For

furtherdetails, contact

a Troy-Biltauthorized

service center or sail

1 (800) 520-5520for

assistance.

StyWe 0

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Troybilt 31AE6GO3711 Owner's manual

Brand: Troybilt

Model: 31AE6GO3711

Category: Snow throwers

Type: Owner's manual

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