WEG CFW-08 FREQUENCY INVERTER User manual

ADDENDUM TO THE

CFW-08 FREQUENCY

INVERTER USER

MANUAL

User´s Guide

ADDENDUM TO THE CFW-08 FREQUENCY INVERTER USER MANUAL

3

CONTENTS_____________________________________________

1.QuickParameterReference................................................................... 04

2. Block Diagram (User ManualItem 2.3) ..................................................05

3.Mounting Specifications (UserManualItem 3.1.2) ................................. 06

4. Positioningand Fixing (User Manual Item 3.1.3) ................................... 07

5.Panel Mounting(User ManualItem 3.1.3.1)........................................... 07

6.Locationof PowerTerminals,GroundingTerminalsandControl

TerminalsConnections(UserManualItem 3.2.2) .................................. 08

7.Wiringand Circuit-BreakersforthePowerandGrounding

Connections (User’s GuideItem 3.2.3) .................................................08

7.1WiringandCircuit-Breakers ............................................................. 08

7.2 Fuses (Branch Circuit Protection).................................................... 09

8.RecommendedTighteningTorque(UserManualItem3.2.3).................. 09

9.Power Connections(UserManualItem 3.2.4)........................................ 09

10.Line Reactor (UserManualItem 8.19) ................................................. 10

11.Dynamic Braking(UserManual Item 8.21)...........................................10

12.TechnicalSpecification(User Manual Item9.1).................................... 11

13. WEG High EfficiencyIV Pole Motor Data (User Manual Item 9.3) ....... 11

ADDENDUM TO THE CFW-08 FREQUENCY INVERTER USER MANUAL

4

ATTENTION: INFORMATION PRESENTED IN

THIS ADDENDUM APPLIES ONLY TO 500-600V

POWER SUPPLY CFW-08 MODELS

Anewsoftwareversion(V4.2x)wasdeveloped,tothe500-600Vpowersupply

new models (1.7A, 3.0A, 4.3A, 7.0A, 10A and 12A/500-600V) . This new

softwarewascreatedfromV4.1Xwiththefollowingmodifications:

1. Quick Parameter Reference____________________________

Parameter Function

Adjustable

Range

Factory

Setting

Unit

User

Setting

Page

P004 DC Link Voltage 0 a 1000 - V 91

P007 Motor Voltage 0 a 700 - V 91

P136 Manual Torque Boost (IxR

Compensation)

0.0 a 30.0 2.0 % 96

P151 DC Link Regulation Level 575V models:

809 to 1000

972 V 100

P295 Rated Inverter Current

(Inom)

300 = 1.0A

301 = 1.6A

302 = 2.6A

303 = 2.7A

304 = 4.0A

305 = 4.3A

306 = 6.5A

307 = 7.0A

308 = 7.3A

309 = 10A

310 = 13A

311 = 16A

312 = 22A

313 = 24A

314 = 28A

315 = 30A

316 = 33A

317 = 1.7A

318 = 3.0A

319 = 12A

According

to the

inverter

model

- 121

Table 1 – 575V Models parameters

ADDENDUM TO THE CFW-08 FREQUENCY INVERTER USER MANUAL

5

Figura 1 - Block diagram for the models:

1.7-3.0-4.3-7.0-10-12A/500-600V

2. Block Diagram (User Manual Item 2.3)____________________

Power

Supply

R

S

T

POWER

CONTROL

Motor

U

V

W

Rsh1

Pre-Charge

Braking

Resistor(ExternalandOptional)

BR

+UD

PE

-UD

Voltage

Feedback

PE

Rsh2

RFIFilter

RPC

HMI-CFW08-RP

HMI-CFW08-RS

PC-Software

SuperDrive

Digital

Inputs

(DI1to DI4)

Analog

Inputs

(AI1andAI2)

Interface

RS-232KCS-CFW08

or

Interface

MIS-CFW08-RS

or

Interface

MIP-CFW08-RP

HMI-CFW08-P

"ECC3"

CONTROL

BOARD

WITHDSP

Relay

Output

(RL1andRL2)

Analog

Output(AO)

KRS-485

RS-485

POWERSUPPLIESANDCONTROL/

POWERINTERFACES

ADDENDUM TO THE CFW-08 FREQUENCY INVERTER USER MANUAL

6

Table 2 – CFW08 dimensions for mechanical

installation of the 500-600V models

3. Mounting Specifications (User Manual Item 3.1.2)__________

Figure 2 – CFW-08 Mounting Specifications

VIEWOFTHE

MOUNTINGBASE

FRONTAL

VIEW

LATERALVIEW

Dimensions Fixing Base

Inverter Model

Width

L

mm

(in)

Height

H

mm

(in)

Depth

P

mm

(in)

A

mm

(in)

B

mm

(in)

C

mm

(in)

D

mm

(in)

Mounting

Screw

Weight

Kg

(lb)

Degree of

Protection

1.7A / 500-600V

143

(5.63)

203

(7.99)

165

(6.50)

121

(4.76)

180

(7.09)

11

(0.43)

10

(0.39)

M5

(3/16)

2.5

(5.5)

IP20/NEMA1

3.0A / 500-600V

143

(5.63)

203

(7.99)

165

(6.50)

121

(4.76)

180

(7.09)

11

(0.43)

10

(0.39)

M5

(3/16)

2.5

(5.5)

IP20/NEMA1

4.3A / 500-600V

143

(5.63)

203

(7.99)

165

(6.50)

121

(4.76)

180

(7.09)

11

(0.43)

10

(0.39)

M5

(3/16)

2.5

(5.5)

IP20/NEMA1

7.0A / 500-600V

143

(5.63)

203

(7.99)

165

(6.50)

121

(4.76)

180

(7.09)

11

(0.43)

10

(0.39)

M5

(3/16)

2.5

(5.5)

IP20/NEMA1

10A / 500-600V

143

(5.63)

203

(7.99)

165

(6.50)

121

(4.76)

180

(7.09)

11

(0.43)

10

(0.39)

M5

(3/16)

2.5

(5.5)

IP20/NEMA1

12A / 500-600V

143

(5.63)

203

(7.99)

165

(6.50)

121

(4.76)

180

(7.09)

11

(0.43)

10

(0.39)

M5

(3/16)

2.5

(5.5)

IP20/NEMA1

ADDENDUM TO THE CFW-08 FREQUENCY INVERTER USER MANUAL

7

Table 3 – Recommended free spaces

5. Panel Mounting (User Manual Item 3.1.3.1)________________

Table 4 – Cooling air flow requirements

Figure 3 – Free spaces for cooling

4. Positioning and Fixing (User Manual Item 3.1.3)___________

Inverter Model A B C D

1.7A / 500-600V 40mm 1.57in 30mm 1.18in 50mm 2in 50mm 2in

3.0A / 500-600V 40mm 1.57in 30mm 1.18in 50mm 2in 50mm 2in

4.3A / 500-600V 40mm 1.57in 30mm 1.18in 50mm 2in 50mm 2in

7.0A / 500-600V 40mm 1.57in 30mm 1.18in 50mm 2in 50mm 2in

10A / 500-600V 40mm 1.57in 30mm 1.18in 50mm 2in 50mm 2in

12A / 500-600V 40mm 1.57in 30mm 1.18in 50mm 2in 50mm 2in

Inverter Model CFM I/s m3/min

1.7A, 3.0A, 4.3A, 7.0A, 10A and 12A /575V 22.0 10.4 0.62

ADDENDUM TO THE CFW-08 FREQUENCY INVERTER USER MANUAL

8

6. Location of Power Terminals, Grounding Terminals and

Control Terminals Connections (User Manual Item 3.2.2)______

Figure 4 – Models: 1.7-3.0-4.3-7.0-10-12A/500-600V

ControlXC1

Power

Grounding

7. Wiring Circuit-Breakers and Fuses for the Power and

Grounding Connections (User Manual Item 3.2.3)____________

7.1 Wiring and Circuit-Breakers____________________________

Table 5 – Recommended wiring and circuit-breakers – use only copper wire (70ºC)

Rated Inverter

Current

[A]

Power

Cables

[mm

2

]

Grounding

Wiring

[mm

2

]

Maximum

Power

Cables

[mm

2

]

Maximum

Grounding

Wiring

[mm

2

]

Circuit Breaker

(

Optional

)

Current WEG Model

1

.

7A / 500

-

600V

1

.

5

2

.

5

4

.

0

4

.

0

2

.

5

MPW25

-

2

.

5

3

.

0A / 500

-

600V

1

.

5

2

.

5

4

.

0

4

.

0

4

.

0

MPW25

-

4

.

0

4

.

3A / 500

-

600V

1

.

5

2

.

5

4

.

0

4

.

0

6

.

3

MPW25

-

6

.

3

7

.

0A / 500

-

600V

2

.

5

2

.

5

4

.

0

4

.

0

10

MPW25

-

10

10A/ 500

-

600V

2

.

5

2

.

5

4

.

0

4

.

0

16

MPW25

-

16

12A/ 500

-

600V

2

.

5

2

.

5

4

.

0

4

.

0

18

MPW25

-

20

ADDENDUM TO THE CFW-08 FREQUENCY INVERTER USER MANUAL

9

7.2 Fuses (Branch Circuit Protection)_______________________

8. Recommended Tightening Torque (User Manual Item 3.2.3)_

InverterModel

Grounding Wiring

Power Cables

Screw type

N.m

Lbf.in

N.m

Lbf.in

1

.

7

A

/ 500

-

600V

0

.

5

4

.

34

1

.

0

8

.

68

PhilipsNºPH2/fenda

3

.

0A/ 500

-

600V

0

.

5

4

.

34

1

.

0

8

.

68

PhilipsNºPH2/fenda

4

.

3

A

/ 500

-

600V

0

.

5

4

.

34

1

.

0

8

.

68

PhilipsNºPH2/fenda

7

.

0A/

500

-

600V

0

.

5

4

.

34

1

.

0

8

.

68

PhilipsNºPH2/fenda

10A /500

-

600V

0

.

5

4

.

34

1

.

0

8

.

68

PhilipsNºPH2/fenda

12A /500

-

600V

0

.

5

4

.

34

1

.

0

8

.

68

PhilipsNºPH2/fenda

Table 7 – Recommended tightening torque for power and grounding connections

9. Power Connections (User Manual Item 3.2.4)______________

PE

R

S

T

Power

Supply

PE

T

Q1

R S

T U

V W

PE

Shielding

PE

-Ud BR

+Ud

“Braking

Resistor”

(seeitem8.21)

Disconnect

(Optional)

W V U

Models:1.7-3.0-4.3-7.0-10-12A/500-600V–ThreePhase PowerSupply.

Figure 5 – Power Connections

Fuses

Table 6 - Recommended fuses

Reated Inverter

Current

[A]

UL Class J

Fuses

[A]

Fuse I

2

t

@25ºC

(A

2

s)

1.7A /500

-

600V

15

4000

3.0A /500

-

600V

15

4000

4.3A /500

-

600V

15

4000

7.0A /500

-

600V

15

4000

10A /500

-

600V

15

4000

12A /500

-

600V

25

5500

ADDENDUM TO THE CFW-08 FREQUENCY INVERTER USER MANUAL

10

As an alternativecriterion, we recommend to add a line reactor always the

transformerthatsuppliestheinverterhas ratedoutputhigherthanindicated

in the table below.

Inverter Model Transformer Apparent Power [kVA]

1.7A / 500-600V 30 xrated inverter apparent power [kVA]

3.0A / 500-600V 10 xrated inverter apparent power [kVA]

4.3-7.0-10 / 500-600V 7.5 x rated inverter apparent power [kVA]

12A / 500-600V 4 x rated inverter apparent power [kVA]

Table 9 – Alternative criteria for use of line reactor –

Maximum values of the transformer power

11. Dynamic Braking (User Manual Item 8.21)_________________

Table 10 - Recommended braking resistors

(*1) Therms braking currentcan bedeterminedby:

Inverter Model

Maximum

Braking

Current

P

max

(Maximum

Resistor Power)

RMS Braking

Current

(*1)

P

rated

(Rated

Resistor Power)

Recommended

Resistor

Recommended

Wiring

1,7A / 500-

600V

1,2 1,2kW 0,6 0,3kW 825 1.5mm

2

/ 16 AWG

3,0A / 500-

600V

2,6 2,6kW 1,3 0,7kW 392 1.5mm

2

/ 16 AWG

4,3A / 500-

600V

4,0 4,0kW 2,0 1.0kW 249 1.5mm

2

/ 16 AWG

7,0A / 500-

600V

6,0 5,9kW 3,0 1,5k\V 165 1.5mm

2

/ 16 AWG

10A / 500-600V 9,0 8,9kW 4,5 2,2kW 110 2.5mm

2

/ 14 AWG

12A / 500-600V 12,2 12,2kW 6,1 3,1kW 82 2.5mm

2

/ 14 AWG

where t

br

corresponds to the sum of the braking times during the most

severe 5 minute cycle.

t

[min]

br

5

I

rms

= I

max

x

10. Line Reactor (User Manual Item 8.19)____________________

Table 8 – Minimum network impedance for several load conditions

Minimum Line ImpedanceInverter Model

With rated load at the

inverter output

(Is = Isnom)

With 80% of the rated

load

(Is = 0.8.Isnom)

With 50% of therated

load

(Is = 0.5.Isnom)

1.7A / 500-600V 0.25% 0.1%

3.0A / 500-600V 0.5% 0.25%

4.3A / 500-600V 0.5% 0.25%

7.0A / 500-600V 0.5% 0.25%

10A / 500-600V 1.0% 0.5%

12A / 500-600V 1.0% 0.5%

0.05%

ADDENDUM TO THE CFW-08 FREQUENCY INVERTER USER MANUAL

11

13.WEG High Efficiency IV Pole Motor Data (User Manual Item 9.3)

Table 12 - Weg motor data

Power

[P404]

(CV)

(kW)

Frame

Voltage

[P400]

(V)

Current

[P401]

(A)

Frequency

[P403]

(Hz)

Speed

[P402]

(rpm)

Efficiency at

rated load. η

[P399]

(%)

Power

Factor at

Rated Load.

cos φ [P407]

Stator

Resistance

[P409]

1 0.75 143T 1.19 1765 82.5 0.77 15.07

2 1.5 145T 2.16 1750 84.0 0.83 8.08

3 2.2 182T 3.12 1765 87.5 0.81 9.57

5 3.7 184T 5.18 1750 87.5 0.82 5.95

7.5 5.5 213T 7.62 1765 89.5 0.81 4.57

10

7

.

5

215T

575

10

.

2

60

1760

90

.

2

0

.

82

2

.

93

12. Technical Specification (User Manual Item 9.1)____________

500-600VPowerSupply:

Model: Current (A)/Voltage(V) 1.

7/

500-600

3.

0/

500-600

4.3/

500-600

7.0/

500-600

10/

500-600

12/

500-600

Power (kVA) 1.7 3.0 4.3 7.0 10 12

Rated output current (A) 1.7 3.0 4.3 7.0 10 12

Maximum output current (A) 2.6 4.5 6.5 10.5 15 18

Power Supply Three-phase

Rated input current (A) 2.1 3.7 5.2 8.5 12.2 14.6

Switching frequency (kHz) 5 5 5 5 5 5

Maximum motor power 1HP/

0.75kW

2HP/

1.5kW

3HP/

2.2kW

5HP/

3.7kW

7.5HP/

5.5kW

10HP/

7.5kW

Dynamic Braking Yes

Internal class A RFI filter (optional)

Footprint class A RFI filter (optional)

External class B RFI filter (optional)

No

Watt Loss (W) 40 70 100 160 230 280

Dimensions

(Height xWidth xDepth)

203x143x165mm

Table 11 – Technical information about the inverter 500-600V models

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WEG CFW-08 FREQUENCY INVERTER User manual

WEG CFW-08 FREQUENCY INVERTER User manual

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