Vestil CART-1000-LT Owner's manual

INSTRUCTION

MANUAL

HAND-HYDRAULIC

LIFT

&

TILT

TABLE

TRUCK

\

=-----

~~

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1

Model: CART-600-LT

CART-1000-LT

j

Page - 1 -

Safety

instructions

IMPORTANT

The

instructions

and

safety instructions in this operating

manual

must

be

followed to the letter.

Failure

to follow

them

or

incorrect operation

or

abuse

may

result

in

danger.

for the

operator

or

third

parties

for

the

unit

and

other

property

of

the

operator

The

units

may

only be

operated

and

serviced by

per

sons

who

are

trained

to do so

who

have

read

and

understood this

operating

manual

who

are

acquainted

with

the

safety regulations governing

their

work

station

who

have a

suitable

work

station

and

tools

* * * * * * * * * * * * * *

Note:

The

seria

.l

number

and

the

production

date

are

shown on

the

model plate

of

each unit

and

also recorded

at

the

factory. Please

make

a note

of

this info.

rmation

in

a

separate

file.

I.

Instructions

before commissioning

The

TF

lifting

platform

car

has been developed

and

designed

for

safe operation.

If

you

observe

the

following safety instructions,

it

is possible to

prevent

exposing

the

operator,

third

parties

and

property

to any danger.

../2

I .

Page

- 2 -

A.

IMPORTANT

1.

PEOPLE

OTHER

TH.AN

THE

OPERA

TOR

MUST

KEEP

A

SAFE

DISTANCE

FROM

THE

UNIT

WHILST

IT

IS

OPERA

TING.

2.

NEVER

ST

AND

ON

THE

PLATFORM

.

3.

NEVER

EXCEED

THE

MAXIMUM

LOAD

LIMIT.

4.

NEVER

LOAD

THE

PLATFORM

ON

ONE

SlDE

OR

MAKE

IT

TOP-HEAVY

01~

PLACE

LOADS

THAT

STlCK

OUT

OVER

THE

EDGE

OF

THE

PLATFORM.

5.

NEVER

INSERT

YOUR

HAND

OR

FOOT

BETWEEN

THE

PLATFORM

AND

THE

BASE

FRAME.

6.

LOWER

THE

LOADED

PLATFORM

SLOWLY.

7.

THE

PLATFORM

MUST

BE

LOWERED

IN

FULL

FOR

TRANSPORT.

8.

BEFORE

LOADING

AND

UNLOADING

ALWAYS

APPLY

THE

PARKlNG

BRAKE.

9.

ONLY

RAISE

AND

LOWER

THE

PLATFORM

WHEN

THE

UNIT

lS

HORIZONTAL.

10.

DO

NOT

USE

THE

UNlT

lS

ITS

LOWEIUNG

SPEED

BECOMES

IRREGULAR

OR

EXCESSlVE.

11.

THE

UNIT

MAY

ONLY

BE

INSTALLED

ON

A

FLAT

SURFACE

AND

AFTER

BLOCKING

THE

ROLLERS

SO

AS

TO

PREVENT

THE

UNIT

ROLLlNG

A WAY

SUDDENLY.

lI.

Installation

01

02

Page

- 3 -

03

05

Page -

..i

-

- .

-----

I

06

:--

-·

-

··-·-

...

-

----

07

Page

- 5 -

III.

Commissioning

1)

Close the hydraulic valve

by

turning the plastic handle clockwise as far as

it

will go.

2)

The platform

can

now

be

raised by pressing the pedal.

3) By slowly

turning

the plastic handle anti-clockwise the hydraulic valve will open and

thi:

platform will be lowered.

Important:

The

more

you

open

the

valve,

the

faster

the

platform

will

be

lowered.

If

you close the valve again the platform will stop

in

the position

it

has reached.

4) Always apply the parking brake before loading the platform.

IV.

Troubleshooting

I)

The

platform

will

not

raise

No

oil in

the

tank

Lowering valve

or

ball's

function is destroyed

2)

Platform

will

not

stay

raised

Lowering valve

or

ball's

function is destroyed

3)

Platform

cannot

be

lowered

U ring is

worn

Lowering

valve

not

open

4)

Oil

leaks

from

the

lowering

valve

0 ring

is

worn

5)

Oil

leaks

from

the

cylinder

pump

The oil seal

or

U

ring

is

worn

Top

up with oil.

Clean

or replace.

Clean

or

replace.

Replace the

U ring.

Check

or

re

pa

ir valve stopper or replace it

if

necessary

Replace the

0

ring

.

Replace the seal and/or

U ring.

Page

- 6 -

V. Servicing

VI.

The TF lifting platform cars do not require any special servicing and in fact only have to be

lubricated/greased at regular intervals and inspected from time

to

time.

To ensure the perfect handling and function

of

the unit, the following work should be

completed.

Important:

The platform must not be laden during the servicing, inspection and lubrication

work.

Support blocks must be placed between the platform guides and the frame to secure

the platform support blocks.

1. Every friction point should be greased every month.

2. Check the wheels on a regular basis

to

ensure thar

th

ey move easily and s

how

no signs

of

wear.

3. Check the brake on a regular basis.

4. Check the hydraulic cylinder for oil loss on a regular basis.

Specification

Model

CART-600-LT

CART-1000-LT

Load

capacity 300kg

500kg

Max. lifting

range

mm

445 - 800

Platform

LxWmm

950x560

Wheel

diameter

125

mm

125

mm

Tyres

Nylon/PU Nylon/PU

Wheel

brake

Standard

Colour

RAL 9007

RAL

9007

Net weight 146 kg 150 kg

Overall

Dimensions l l 60x560x450mm l l 60x560x450nun

**********************

HAND-HYDRAULIC

LIFT &

TILT

TABLE

TRUCK

CART-600-L

T/CART-1000-L

T

,,

~-

.-

-

--

-----_

1:.,.---·

,.

.

67

~/

68

---

----

-69

No.

Description

I Block

Sh

ield

2

Hex

Cap Bolt

3

Spring

Wa

sher

4

Spring Washer

5 H

ex

Ca

p Nut

6 Platform

7

Flat Washer

8

Spr

ing

Washer

9

Hex

Cap Bolt

10

C-ring

11

Bushing

12

Shaft

l3

Spring

14

Big Washer

IS

Spring Washer

16

Hex Cap Nut

17

Dust Cover

18

0-ring

19

O

il

Seal

20

Top Nut

21 0-ring

·22

L

ift

Piston

23

Blo

ck

24

Spring Washer

25

Hex Cap Nut

26

Cy

linder

27

0-ring

28

Hex

Cap

Plug

29

C-ring

30 Shaft

31

High Press Oil Pipe

32

Oil Pipe Tie-

in

33

0-ring

34

Safe Valve

35

Shaft

36

Shaft

37

Bushing

38

Platform Holder

39

Link Assembly

40

C-ring

41

Sha

ti

42

Rubber

Wa

sher

43

Up Roller

Guid

e

44

Rubber

Wash

er

45

Support Rod

46

Washer

47

Hex

Cap

Nut

48

Hex

Cap

Bolt

49

Discharge

Rod

Cover

50

Bushing

51

C-ring

52

Down Roller Guide

53

Hex

Cap

Nut

54

Bakelite

13

all

55

Discharge Handle

56

Lo

ck

HAND-HYDRAULIC

LIFT & TILT TABLE

TRUCK

CART-600-LT/CART-1000-LT

Q't)'

No.

Desc

ription

Q'

ty No.

De

scription

I

57

Shaft

I

11

3 I l

ex

Cap P

lu

g

2

58

loin

Rod

1 l

14

Pump Piston

2

59

Change

Position

Rod

I

115

Du

st Cover

2

60

Hex

Cap

Hand

Wheel

I

16

Oil Seal

2

61

Set

Screw 2

117

Spring

I

62

Turn

Spring I

II

8 Bushing

4

63

Flat

Wa

sher l

119

Spring

4

64

Spring

Wa

sh

er

1

120

Va

lv

e

4

65

Hex

Cap Nut

I

121

Steel Ball

2

66

Brake

Rod

I

122

Spring

2

67

Set

Screw

I 1

23

Screw

2

68

Gimbal

l

124

0-ring

2

69

Set

Screw I

125

Oil Pipe Tie-in

4

70

Semicircle Screw

4

126

0-ring

4

71

Spring Washer

4

127

Steel Ball

4

72 Flat W

as

her 4

128

Spring

2

73

Protect-shield I

129

Joint Block

2

74

H

and

le 1 1

30

Shaft

2

75

Big Washer 2

13

1 Bush

in

g

2

76

Spring

W

a~her

2 1

32

0-

rin

g

2

77

H

ex

Cap

Bo

lt 2

13

3

Set Screw

I

78

Cy

lind

er

I

134

Steel

Ball

2

79

Oil

Pipe

J

1

35

Va

lv

e Cover

2

80

Shaft I

136

Compose

Wa

sher

2

81

Lift

Pi

ston I 1

37

. Steel

Ball

I

82

Sh

aft

I

138

Screw

2

83

F

ram

e Seat

I

139

Wash

er

2 84

Hex

Cap Nut 4

140

Draw Board

8

85

Big

Whe

el

4

141

Bushing

I

86

Bearing

8

142

Shaft

I

87

Bushing

8

143

Spring

2

88

Bearing Cover

4

144

Steel Ba

ll

2

89

Hex

Cap Bolt 2

145

Spring

2

90

Se

micirc

le

Screw 2

146

Hex Cap Plug

1

91

Spring Washer

2

147

0-ring

2

92

Flat

Wash

er 2

148

Gimbal

4

93

Protect Cover 2

149

Lock Pin

I

94

Brake Slice 2

150

Shaft

I

95

Brake

Foot Pedal

2

1

51

Assemble Valve

Rod

4

96

Hex

Cap Bolt 2 1

52

0-ring

2

97

H~x

C'ap

Nut

8

153

He

x Cap Bolt

2 98 Spr

in

g

Wa

sher

8

154

Spring Washer

2

99

Swivel

Wheel

Ho

ld

er

2

155

Assemble Valve

2

100

Flat Washer

8

156

Press Ho

ld

er

2

101

H

ex

Cap Bolt 8

157

Press Wheel

2

10

2 H

ex

Cap Bolt 2

158

Shaft

2

103

Flat Washer

2

159

Sha

ft

I

104

Spring Washer 2

160

Shaft

I

105

He

x Cap Nut 2

161

Spring Washer

I 1

06

Adju

st Press Screw I

162

Hex Cap Bolt

4

107

0-ring I

163

Fo

ot Pe

ha!

holder

2

108

Adj

ust Press Spring

1

164

Fo

ot Pedal Rod

I

109

Sp

ring Seat

I

1

65

Rubber Cover

I

110

Steel Ball

I

111

Low

ering Valve Assembly 1

I

112

0-ring

I

Q'ty

I

l

I

1

2

l

1

I

2

I

l

I

J

I

l

I

1

I

1

l

I

2

4

I

l

I

1

Vestil CART-1000-LT Owner's manual

Vestil CART-1000-LT Owner's manual

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