Cook-air CNG-TRAVELER Owner's manual

Brand: Cook-air

Model: CNG-TRAVELER

Category: Barbecues & grills

Type: Owner's manual

This manual is also suitable for

Barbecue grill

CAUTION: DO NOT DISCARD THIS MANUAL

Cook Number Grill

™

NOTICE TO INSTALLER AND CONSUMER

• Theseinstructionsmustbeleftwiththe

consumerandtheconsumershould

retainthemforfuturereference.

• Read,understandandfollow

theseinstructionsforsafe

installationandoperation.

WARNING

If the information in these instructions

is not followed exactly, a re or explo-

sion may result causing property dam-

age, personal injury or death.

Read the following instructions care-

fully and be sure your grill is properly in-

stalled, assembled and maintained.

Failure to follow these instructions may

result in serious bodily injury and/or

property damage. If you have questions

concerning assembly or operation, con-

sult your dealer, gas appliance service

person or your LP gas company.

WARNING

1. Do not store or use gasoline or other

ammable liquids or vapors in the vi-

cinity of this or any other appliance.

2. An LP cylinder not connected for

use shall not be stored in the vicin-

ity of this or any other appliance.

DANGER

If you smell gas:

Shut off gas to the appliance. 1.

Extinguish any open ame. 2.

Open lid. 3.

If odor continues keep away from the 4.

appliance and immediately call your gas

supplier or your re department.

This outdoor cooking gas appliance is

not intended to be installed in or on recre-

ational vehicles and/or boats.

Installation and service must be performed

by a qualied installer, service agency, or

the gas supplier. In the Commonwealth of

Massachusetts installation must be per-

formed by a licensed plumber or gas tter.

DO NOT

DISCARD

GAS-FIRED

LISTED

TheOutdoorGreatRoomCompany•CookNumberGrillCNG-TRAVELERGasGrill•Rev.A

780-920A5/08

OWNER’S MANUAL

Assembly•

Operation•

Maintenance•

CNG-TRAVELER Gas GRill

TheOutdoorGreatRoomCompany•CookNumberGrillCNG-TRAVELERGasGrill•Rev.A

TABLE OF CONTENTS

WARRANTY.................................................................................. 3

SAFETYINSTRUCTIONS............................................................. 4

SERVICEPARTSLIST.................................................................. 6

ASSEMBLYINSTRUCTIONS........................................................ 8

LIGHTINGINSTRUCTIONS.........................................................11

COOKINGINSTRUCTIONS....................................................... 12

COOKNUMBERSYSTEM.......................................................... 13

CLEANINGANDMAINTENANCEINSTRUCTIONS.................. 15

CONTACTINFORMATION.......................................................... 17

TheOutdoorGreatRoomCompany•CookNumberGrillCNG-TRAVELERGasGrill•Rev.A

WARRANTY

Cook Number Grill CNG-TRAVELER Gas Grill

Limited Lifetime Warranty

The Outdoor GreatRoom Company extends the following warranty for Cook Number Grill - CNG-TRAVELER

GasGrillusedintheUnitedStatesofAmericaorCanada.DealersandemployeesofTheOutdoorGreatRoom

Companyhavenoauthoritytomakeanywarrantyorauthorizeanyremediesinadditiontoorinconsistentwiththe

termsofthiswarranty.Thiswarrantygivesyouspeciclegalrights.Youmayalsohaveotherrightsthatvaryfrom

statetostate.

TheOutdoorGreatRoomCompanywarrantsthatthisCookNumberGrill-CNG-TRAVELERGasGrill(the“Prod-

uct”)willbefreefromdefectsinmaterialandworkmanshipasfollows:

•Stainlesssteelparts-forthelifeoftheProduct.

•Allotherparts-foraperiodofoneyearfromtheProduct’sdateofpurchase.

Thiswarrantyissubjecttotheconditions,exclusionsandlimitationsdescribedbelow.

ThiswarrantyappliesonlytotheoriginalowneroftheProductandisnontransferable.FireStone’sobligationunder

thiswarrantydoesnotextendtodamagesresultingfrom(1)assembly,operationormaintenanceoftheProductnot

inaccordancewiththeInstallation/AssemblyInstructions,OperatingInstructionsandtheListingAgencyIdentica-

tionLabelfurnishedwiththeProduct;(2)installationorusewhichdoesnotcomplywithlocalbuildingcodesandor-

dinances;(3)shipping,improperhandling,improperoperation,abuse,misuse,accidentorunworkmanlikerepairs;

(4)useoffuelsotherthanthosespeciedintheOperatingInstructions;(5)installationoruseofcomponentsnot

suppliedwiththeProductoranyothercomponentsnotexpresslyauthorizedandapprovedinwritingbyFireStone;

and/or(6)modicationoftheProductnotexpresslyauthorizedandapprovedinwritingbyFireStone.Anyofthe

circumstancesdescribedintheprevioussentencevoidsthiswarranty.ThiswarrantyisvoidiftheProductorany

componenthasbeenremoved,repairedorreplacedbeforeTheOutdoorGreatRoomCompanyhasbeenafforded

areasonableopportunitytoinspecttheProduct.ThiswarrantydoesnotcoverLPtanks.

ThiswarrantyislimitedtothereplacementofdefectivecomponentsandTheOutdoorGreatRoomCompanymay

fullydischargeitsobligationsunderthiswarrantybyreplacing,atitsdiscretion,thedefectivecomponents.The

OutdoorGreatRoomCompanywillprovidereplacementpartsatnochargeandwillpayreasonableandnecessary

freightcostsrelatedtoreplacingdefectivecomponentsunderthiswarranty.Themaximumamountrecoverable

underthiswarrantyislimitedtothepurchasepriceoftheProductand,ifTheOutdoorGreatRoomCompanyis

unabletoprovidereplacementcomponentsinanexpedientandcost-effectivemanner,TheOutdoorGreatRoom

CompanymaydischargeallobligationsunderthiswarrantybyrefundingthepurchasepriceoftheProduct.

EXCEPTTOTHEEXTENTPROVIDEDBYLAW,TheOutdoorGreatRoomCompanyMAKESNOEXPRESSWAR-

RANTIESOTHERTHANTHEWARRANTYEXPRESSEDHEREIN.THEDURATIONOFANYIMPLIEDWAR-

RANTYISLIMITEDTOTHEDURATIONOFTHEWARRANTYSPECIFIEDABOVE.INNOEVENTSHALLThe

OutdoorGreatRoomCompanyBELIABLEFORANYINCIDENTALORCONSEQUENTIALDAMAGESCAUSED

BYDEFECTSINTHEPRODUCT.Somestatesdonotallowlimitationsonhowlonganimpliedwarrantylasts,or

donotallowexclusionorlimitationofincidentalorconsequentialdamages,sotheselimitationsmaynotapplyto

you.

To obtain service under this warranty, you must:

1. Obtainserviceand/orpartsatanyauthorizeddealer,orsendwrittennoticeoftheclaimedconditiontoThe

OutdoorGreatRoomCompany,12400PortlandAve.So.,Burnsville,MN55337.

2. ProvidedocumentaryproofthatyouaretheoriginalowneroftheProduct.

3. ProvideTheOutdoorGreatRoomCompanyreasonableopportunitytoinvestigatetheclaim,includingreason-

ableopportunitytoinspecttheProductpriortoanyrepairorreplacementworkandbeforetheProductorany

componentoftheProducthasbeenremoved.

TheOutdoorGreatRoomCompany•CookNumberGrillCNG-TRAVELERGasGrill•Rev.A

Read These Safety Instructions

WARNING

Fire Risk

Explosion Risk

Failure to comply with these instructions could

result in a re or explosion which could cause

property damage, serious bodily injury or death.

WARNING

Combustion by-products produced when using this

productcontainchemicalsknowntotheStateofCali-

forniatocausecancer,birthdefects,orotherreproduc-

tiveharm.

Grill Installation Codes

ThisgrillhasbeentestedinaccordancewithANSIZ21.58-

2005/CSA 1.6-2005 and ANSI Z21.58a-2006/CSA1.6a-

2006.Theinstallationofthisgasgrillmustconformwithlo-

calcodesor,intheabsenceoflocalcodeswiththeNational

FuelGasCode,ANSIZ223.1/NFPA54(IntheUSA)orNat-

ural Gas and Propane Installation Code, CSA B149.1 or

PropaneStorageandHandlingCode,B149.2(inCanada).

Neverusethisgasgrillinagarage,porch,shed,breeze-

wayoranyotherenclosedarea.Thegasgrillistobeused

outdoorsonly,withatleast6inchclearancefromtheback

andsidesofthegrilltoanycombustiblesurface.Thegas

grillshallnotbelocatedunderoverheadcombustiblecon-

struction.Do not obstruct the ow of combustionor ven-

tilationair around the gas grill housing. Donot block the

bottomairvents.

Thisoutdoorgasgrillisnotintendedtobeinstalledinoron

recreationalvehiclesand/orboats.

Correct LPG Cylinder Use

Thisgasgrillisdesignedforusewithastandarddispos-

able1lb.LiquidPropaneGas(LPG)cylinder,notincluded

withgrillbox.NeverconnectthegasgrilltoanLPGcylin-

derthatexceedsthiscapacity.TheLPGcylindermustbe

an“OPD”gascylinderwhichoffersanOverllPrevention

Device.Thissafetyfeaturepreventsthecylinderfrombe-

ingoverlledwhichcancausemalfunctionoftheLPGcyl-

inderand/orgrill.

TheLPGcylindermustbeconstructedandmarkedinac-

cordancewiththeSpecicationsforLP-GasCylindersofthe

U.S. Department ofTransportation(DOT) or the National

StandardofCanada,CAN/CSA-B339,Cylinders,Spheres

and Tubes for Transportation of Dangerous Goods: and

Commission,asapplicable.

Inaddition:

1. TheLPGcylindermustalsobeprovidedwithalisted

overlling prevention device, and a cylinder connec-

tiondevicecompatiblewiththeconnectionforoutdoor

cookingappliances.

2. TheLPGcylinderusedmusthaveacollartoprotectthe

cylindervalve.

3. Thecylindersupplysystemmustbearrangedforvapor

withdrawal.SeeFigure5onpage9.

4. NeverconnectanunregulatedLPGcylindertothegas

grill.

5. DonotstoreaspareLP-gascylinderunderornearthis

applianceoranyotherignitionsource.

If this information is not followed exactly, a re

causing death or serious injury may occur.

6. AlwayskeepLPGcylindersinanuprightpositionwhen

notinuse.

7. Donotstore(oruse)combustiblematerials,gasolineor

otherammablevaporsandliquidsinthevicinityofthis

gasgrill.

8. DonotsubjecttheLPGcylindertoexcessiveheat.

9. WhenthegasgrillisnotinusetheLPGcylindermust

bedisconnectedfromthegrill.

10. NeverstoreanLPGcylinderindoors.Ifstoringthegas

grillinthegarageorotherindoorlocation,alwaysdis-

connectandremovetheLPGcylinder.Cylindersmust

be stored outdoors out of the reach of children and

mustnotbestoredinabuilding,garage or anyother

enclosedarea.

TheOutdoorGreatRoomCompany•CookNumberGrillCNG-TRAVELERGasGrill•Rev.A

Beware of Spiders

• Never light the gas grill with the lid closed or before

checkingtoinsuretheburnertubesarefullyseatedover

thegasvalveorices.

• Neverallow children to operate the grill. Do not allow

childrentoplaynearthegrill.

• Never obstruct the ow of combustion and ventilation

airtothegrill.

WARNING

  FireRisk

  ExplosionRisk



Astronggassmell,orthehissingsoundofgasindi-

catesaseriousproblemwiththegasgrillortheLPG

cylinder.

• GetawayfromtheLPGcylinder.

• Donottrytoxtheproblemyourself.

• Calltheredepartment.(DonotcallneartheLPGcyl-

inderbecausethetelephoneisanelectricaldevice.)

Failure to immediately follow the steps listed above

couldresultin areorexplosion whichcouldcause

propertydamage,seriousbodilyinjuryordeath.

CAUTION: Spiders and small insects occasionally spin

websormakenestsinthegrillburnertubesduringtran-

sit and warehousing.These webs can lead to a gas

ow obstruction which could result in a re in and

aroundtheburnertubes.Thistypeofreisknownas

a “FLASH-BACK” and can cause serious damage to

thegrillandcreateanunsafeoperatingconditionforthe

user.

Althoughanobstructedburnertubeisnottheonlycauseof

“FLASH-BACK”,itisthemostcommoncause.

To reduce the chance of “FLASH-BACK”, clean the

burnertubesbeforeassemblingthegrill,andatleast

onceamonthinlatesummerorearlyfallwhenspi-

ders are most active.Also perform this burner tube

cleaningprocedureifthegrillhasnotbeenusedforan

extendedperiodoftime.

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How to Order Replacement Parts

IMPORTANT: THIS IS DATED INFORMATION.ThemostcurrentinformationislocatedonyourdealersVIPsite.When

ordering,supplyserialandmodelnumberstoensurecorrectserviceparts.

CNG-TRAVELER Service Parts List

Toorderreplacementparts,contactthedeal-

erwheretheproductwaspurchased.

Toobtainthecorrectreplacementpart(s)for

thismodel, please referto theservice parts

list. The following information is required to

assurereceiptofcorrectparts:

• GasGrillModelNumber(seedatasticker

ongrill)

• PartNumberANDPartDescription

• Quantityofpartsneeded

Important:Keep this assembly andoperat-

inginstructionmanualforconvenientreferral

andforpartreplacement.

Important:Useonlyfactoryauthorizedparts.

Theuseofanyunauthorizedfactorypartcan

bedangerousandwillalsovoidtheproduct

warranty.

ITEM DESCRIPTION PART NUMBER

1 Hood TRV-HOOD

2 SearPlate TRV-SEAR

3 GrillGrid TRV-GRILL

4 RegulatorTube TRV-REG

5 ControlPanel TRV-CNTRPAN

6 Electrod TRV-ELECTRODE

Items not shown

1 Valve TRV-VALVE

2 LogicBox TRV-LOGIC

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Assembly Instructions

Unpacking and Initial Prep Cleaning

Carefullyunpack yourCookNumber Grill™andremove

allshippingelementsusedtoprotectyourgrillintransit.

Beforeyoubegin,werstrecommendremovingtheGrill-

ingGrateandtheSearingPlateandwashingthemboth

withwarmsoapywater.(SeeFigure1).

Tools Needed

3/4inchOpen-endWrench•

Supplies Needed

1lb.DisposableLPGCylinder•

Regulator/gastube(includedwithgrill)•

Two“D”sizeBatteries(Includedwithgrill)•

Non-corrosiveCommercialLeakCheckSolution•

Figure 1

Step 1. Gas Manifold

Figure 2

2. Thegasmanifoldisfactoryinstalledaspartofthecon-

trol panel assembly attached to the front of the grill

cabinet.

3. A1/2inchgasexibletubeisfactoryinstalledfromthe

mainburneroricetothe BOTTOMttingonthemani-

fold. Gas ows from the manifold/gas valve through

thisextubetotheburneroricewhentheignitorcon-

trolknobisoperated.

4. Usethe3/4inchopen-endwrenchtoensuretheex

tubeswivelnutsaretight,butDO NOTover-tightenor

youmaystripthethreads.

DO NOT use Teon tape or sealant on these

gas manifold ttings.

WARNING

Step 2. Check Batteries

1. Parts/ItemsNeeded:None

2. Thebatterybox,withtwo“D”sizebatteries,isfactory

installedaspartofthecontrolpanelassemblyattached

tothefrontofthegrillcabinet.(SeeFigure3).

Figure 3

3. Checkthebatteriestoensuretheyarermlysecured

inthegrill’sbatterybox.Pushthenegativeendofthe

battery(atend)againstthespringandsnapthebat-

teryupintothebatterybox.

1. Parts/Items

Needed:3/4inch

open-endwrench.

(SeeFigure2).

Searing Plate

Grilling Grate

“D” Size Battery

Battery Box

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Step 3. Check Grease Drawer

1. Parts/ItemsNeeded:None

2. Pullthegreasedraweroutofthegrillattheleftfront

corner.Checkthatthealuminumtrayissecuredinthe

bracketsunderneaththedrawerandslidethedrawer

backintothegrill.(SeeFigure4).

Figure 4

Figure 5

CAUTION

Beforetherstuseandatthebeginningofeachsea-

son (and whenever the LPG gas cylinder has been

changed):

1. Readallsafety,lightingandoperatinginstructions.

2. Checkgasvalveorices,burnertubesandburner

portsforanyobstructions.

3. Performgasleakcheck according toinstructions

foundinthismanual.

CAUTION

When the appliance is not in use, the supply cylin-

der must be detached from the appliance.

B. Disconnecting a 1 lb. Disposable Liquid Propane

Gas (LPG) Cylinder from the Grill

1. TurnburnercontrolknobtothefullOFFposition.(Turn

clockwisetoclose.)

2. DetachtheLPGcylinderbyturningtheQuickCoupling

Nutoftheconnectiontubecounterclockwise.

Step 4 Connecting Gas Cylinder

A. Connecting a 1 lb. Disposable Liquid Propane Gas

(LPG) Cylinder to the Grill

1. Makesuretheburner controlknobandOFF/ON rocker

switchareintheOFFposition.

2. Checkthecylindervalvefeaturestoensureithasprop-

erexternalmatingthreadstotthegrillsLPGregula-

tor.ScrewtheLPGregulatortothecylinderandhand

tighten.

3. Inspectthegrill’sgasmanifoldconnectionportforany

damageordebris.Removeanydebris.Neverattempt

tousedamagedorpluggedequipment.

4. When connecting the LPG cylinder to the manifold

connection,handtightenthenutoftheconnectiontube

clockwisetoafullstop(seeFigure5).DONOTusea

wrenchtotightenbecauseitcoulddamagetheQuick

CouplingNutandresultinahazardouscondition.

5.CheckingForLPGasLeaks

Nevertestforleakswithaame.Checkforgasleaksprior

torstuse,atthebeginningofeachseason,oreverytime

theLPGcylinderischanged.Followthesefoursteps:

Use a commercially-available non-corrosive leak check•

solution.

TurnthegrillignitorcontrolknobtothefullOFFposition•

(clockwise).

Apply the leak check solution to all gas connections.•

Bubbleswillappearintheleakchecksolutionifthecon-

nections are not properly sealed. Tighten or repair as

necessary.

Ifthereisagasleakthatcannotberepaired,disconnect•

thecylinderfromthegrillandcallthegasgrilldealer,orgas

supplierforrepairassistance.

NUT

LPG

Cylinder

Grease Drawer

Aluminum Tray

TheOutdoorGreatRoomCompany•CookNumberGrillCNG-TRAVELERGasGrill•Rev.A

Step 5. Install Searing Plate and

Grilling Grate

1. Parts/ItemsNeeded:Searingplateandgrillinggrate.

2. Openthegrillhoodandremoveanddiscardanyother

debrisfoundintheburnercompartment.

3. Holdthesearing platewiththetwofeetonthebottom

awayfrom youandsetitintothe backofthegrillcom-

partment.Thebottomfeetoftheplaterestalongtherear

ledgeofthecompartmentandthefrontedgerestsontop

ofthefactoryinstalledcrossmember.(SeeFigure6).

Figure 6

Figure 7

4. Slidethegrillinggrateintothegrillcompartment.The

backedgewillrestonthexedcrossmemberandthe

frontedgeonthefrontledgeinthecompartment.(See

Figure7).

SearingPlate

GrillingGrate

TheOutdoorGreatRoomCompany•CookNumberGrillCNG-TRAVELERGasGrill•Rev.A

WARNING

Lighting Instructions

Basic Lighting Procedures

1. Familiarize yourself with the safety guidelines at the

frontofthismanual.Donotsmokewhilelightinggrillor

checkinggassupplyconnections.

2. BesuretheLPGcylinderislled.

3. Makesureallgasconnectionsaresecurelytightened.

4. Ensurethat2-“D”sizebatterieshavebeeninstalled.

5. Openthegrilllid.

Lighting the Grill by Match

Tolightthegasgrillbymatch,followsteps1through7of

the Basic Lighting Procedures. Then remove the grilling

grateandsearingplatefromthegrill.Placealong,litmatch

oralonglitgrill lighternexttothemain burner portsand

turntheignitorcontrolknobtotheHIGHsettingtorelease

gas.Theburnershouldlightimmediately.(SeeFigure9).

Replacethesearingplateandgrillinggrateinthegrill.

6. SetignitorcontrolknobandOFF/ONrockerswitch

toOFF.(SeeFigure8).

7. DepresstheOFF/ONrockerswitchonthefrontpanelto

theright-the“ON”position.

8. PushinandturnignitorcontrolknobtoHIGH.Thebuilt-

inignitorwillclickandsparktoigniteburner.Ignitormay

needrealignmenttogenerateadequatespark.

9. Conrm ignition by viewing ame through the grilling

grateslots.

10.Iftheburnerdoesnotlight,turntheignitorcontrolknob

toOFF,wait5minutesforgastoclear,thenretry.

11.Adjusttemperaturecontrolknobtothedesiredcooking

temperature.

 ExplosionRisk/FireRisk

Failuretoopenthegrilllidduringthelightingprocedures

could result in a re or explosion which could cause

propertydamage,seriousbodilyinjuryordeath.

 ExplosionRisk/FireRisk

IF YOU SMELL GAS:

•Shutoffgassupplytothegrill.

•Extinguishanyopename.

•Opengrilllid.

•Ifodorcontinues, immediatelycallyour gas com-

panyorlocalredepartment.

Failuretocomplywiththeseinstructionscouldresult

inareorexplosionwhichcouldcausepropertydam-

age,seriousbodilyinjuryordeath.

  FireRisk

  ExplosionRisk

Astronggassmell,orthehissingsoundofgasindi-

catesaseriousproblemwiththegasgrillortheLPG

cylinder.

• GetawayfromtheLPGcylinder.

• Donottrytoxtheproblemyourself.

• Calltheredepartment.(DonotcallneartheLPGcyl-

inderbecausethetelephoneisanelectricaldevice.)

Failure to immediately follow the steps listed above

couldresultinareorexplosionwhichcouldcause

propertydamage,seriousbodilyinjuryordeath.

HotSurfaces

•Neverleanoverthegrillcookingarea

whilelightingthegasgrill.

•Keepfaceandbodyasafedistance(at

least18inches)fromthelightingholeor

burners,whenlightingthegrillbymatch.

Figure 9

Figure 8

BurnerPorts

ControlKnob

OFF/ON

RockerSwitch

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If the grill fails to light properly:

1. TurnignitorcontrolknobtoOFF.Waitatleastvemin-

utesforgastoclear,thenretry.

2. Checkgassupplyandconnections.

3. Repeat lighting procedure. If the grill still fails to op-

erate properly, turn ignitor control knob and OFF/ON

rockerswitchtoOFF,thencheckthefollowing:

• Problem: Pluggedorice

 Correction:RemovetheLPGcylinderconnectiontube,

grateandgreasedrawerfromthegrill.Openthehood

androtatethegrill90ºuntilthecontrolpanelfacesup.

Removethefour5/16inchhexnutsandspacersfrom

theundersideofthecontrolpanel.Usea3/4openend

wrenchtodisconnectthe1/2inchgas extubefrom

thebackoftheorice.Liftthecontrolpaneloffitsfour

studsandset itasidewithout removingtheelectrical

ignitorwire.Insertathin2-3inch needlethroughthe

back of the orice to gently clear any obstructions.

Reinstallthecontrolpanel,andreconnectthegasex

tubeandreinstallallcookingcomponents.

 Ifanobstructionissuspectedinthegasvalve,please

callthegasgrilldealerorgasapplianceserviceperson

forassistance.

• Problem:Misalignmentofignitoronburner

 Correction:Checkforproperpositionoftheelectrode

tip. The tip of the electrode should be pointing over

burnerportsatthetopoftheburner.Thegapbetween

thesparkelectrodeandtheburnershouldbe1/8inch.

Adjustifnecessary.Pressandturnignitorcontrolknob

counterclockwise and check for presence of spark.

(SeeFigure10).

• Problem:DisconnectedIgnitionWires

 Correction:InspecttheIgnitorjunctionboxfoundbe-

neaththeControlPanel.ConnectlooseIgnitorwiresto

thejunctionboxandtrytolightthegrill.

• Problem:Weakbatteries

 Correction: Replace“D”sizebatteriesinignitormod-

uleunderneathgrillcontrolpanel.

4. If all checks or corrections have been made and the

grillstillfailstooperateproperly,removetheLPGcyl-

inderfromthegrillandcallthegasgrilldealerorgas

applianceserviceperson.

WARNING

  ExplosionRisk

  FireRisk

If a “FLASH-BACK” re occurs in or around the

burnertubes:

• Turn the control knob and OFF/ON switch to

OFFposition.

DisconnecttheLPGcylinderfromthegrill.•

• Oncethegrillhascooleddown,cleantheburn-

ertubesandburnersaccordingtothecleaning

instructionsinthismanual.

Failure to comply with these instructions could re-

sultinareorexplosionwhichcouldcauseserious

propertydamage,bodilyinjuryordeath.

Figure 10

SparkElectrode

Burner

TheOutdoorGreatRoomCompany•CookNumberGrillCNG-TRAVELERGasGrill•Rev.A

Cooking Instructions

WARNING

HOT! DO NOT TOUCH.

SEVERE BURNS MAY RESULT.

CLOTHING IGNITION MAY RESULT.

 Surfaces are hot during operation and

cooldown.

• Keep children away. CAREFULLY SUPERVISE

childreninsameareaasgrill.

• Alertchildrenandadultstohazardsofhightem-

peratures.

• Neverleanoverthecookingareawhilegrillison.

Flare-Ups

The fats and juices dripping from grilled food can cause

are-ups.Sinceare-upsimpartafavorablydistinctivetaste

andcolortofoodcookedoveranopename,theyshould

beaccepteduptoapoint.Nevertheless,uncontrolledar-

ingcanresultinaruinedmeal.

Important: Before cooking on the grill for the rst time,

washthegrillinggrateandsearplatewithwarm,soapywa-

ter.Rinseanddrythoroughly.

Burn-off

Before cooking on the gas grill for the rst time, you will

wantto“burnoff”thegrilltoeliminateanyodororforeign

matter.Justignitetheburner,closethelid,andoperategrill

ontheHIGHsettingforaboutveminutes.

Preheating

Topreheat,lightthegrillonHIGH,closethelidandfollow

thistimetable:

• For both high and low temperature cooking, preheat

grill10minutes.

• Toslowcook,preheatingisnotnecessary.

Cooking Temperatures / Gourmet Grilling

Good chefs know that meat perfectly done means it’s

reached a certain internal temperature. Now, the Cook

NumberSystemletsyouknowthesecondyou’veachieved

thatperfecttemperature.Thisallowsyoutogrilllikeagour-

metchefthersttimeyoutry.

Afterlightingtheburner:

SwitchontheCookNumberSystem.1.

Insert the temperature sensor into the center of the2.

meat.

TurnCookNumberdialtodesiredsettingfromonethe3.

ofthe10settings-raretowelldone.

Closethehood.4.

At the signal (beep and ashing lights), your food is5.

ready.

A Few Tips:

Be sure to wash your hands thoroughly beforeAND•

afterhandlinganymeatorsh-especiallychicken.

Fortemptinggrillmarksonbothsides,ip3or4minu-•

etsbeforethesignal.

For medium and well-done steaks to nish grilling at•

the same time, sear well-done steaks an extra 30 to

45seconds.

Meat continues to cook internally after it’s removed•

from thegrill.Allowfor a 5 to 10 degree rise intem-

perature.

Usetongs-notforks-forippingchickentoretainthe•

avorfuljuices.

Ifweatheriscoldorwindy,cooktimesmaybelonger.•

TheOutdoorGreatRoomCompany•CookNumberGrillCNG-TRAVELERGasGrill•Rev.A

Cook Number System

™

Grill by the numbers and suddenly, you’re an expert.

Filets

Stuffed

Cooked

Medium

Well

Breast Thigh

Dark

Rare

R/MedR

MedR

Med M/MedW MedW

Well WWell

Burgers

Brats

Med MedW

Well

Med MedW

Well

Fire Stone Legacy Convection Grill

The Cook Number Grill

Cook number system

™

TheOutdoorGreatRoomCompany•CookNumberGrillCNG-TRAVELERGasGrill•Rev.A

Cleaning and Maintenance Instructions

Aswithallappliances,propercareandmaintenancewillkeep

thisgrillintopoperatingconditionandprolongitslife.Byfol-

lowingthesecleaningproceduresonatimelybasis,thegrill

willstaycleanandworkproperlywithminimumeffort.

Cleaning The Cooking Surfaces

Before initial use and periodically, wash the grilling grate

andsearingplateinasoapandwarmwatersolution.Usea

washclothorvegetablebrushtocleanthecookinggrids.

CAUTION: Nevertrytocleanthecookinggridsuntilthey

arecooltothetouch.

Cleaning The Grease Drawer

To reduce the chance of re, the Grease Drawer should

be visually inspected before each grill use. Remove any

greaseandwashgreasedrawerandaluminumtraywitha

mildsoapandwarmwatersolutionordiscardandreplace

withanewaluminumtray.

Cleaning The Burner Tubes and Burner Ports

NOTE: It is not necessary to remove the burner

when cleaning the burner tubes and ports.

Toreducethechanceof“FLASH-BACK”followtheproce-

durebelowatleastonceamonthinlatesummerorearly

fallwhenspidersaremostactiveorwhenthegrillhasnot

beenusedforaperiodoftime.

1. TurnallburnercontrolsandOFF/ONswitchtothefull

OFFposition.

2. DetachtheLPGcylinderbyturningtheQuickCoupling

Nutontheconnectiontubecounterclockwise.

3. Removethegrillinggrateandsearingplate.

Regardlessofwhichburnercleaningprocedureisused,we

recommendyoualsocompletethefollowingstepstohelp

prolongburnerlife.

1. Cleanfrontandrearburnerportsfromareabelowsear-

ingplate.

2. Use awire brushto cleanthe entireouter surfaceof

burneruntilfreeoffoodresidueanddirt.

3. Clean anycloggedports witha stiffwire, suchasan

openpaperclip.

4. Inspectburnerfordamage(cracksorholes)andifsuch

damageisfound,orderandinstallanewburner.After

installation,checktoinsurethatthegasvalveoriceis

WARNING

  ExplosionRisk

  FireRisk

• Checktoensuretheoriceisinsidetheburner

tubebeforeusingthegasgrill.

• Iftheburnertubedoesnottovertheorice(this

onunit),lightingtheburnermaycauseexplosion

and/orre.

Keep surface of even heat vaporizer plate clean

1. Removegrillinggrate.

2. Useaputtyknifetoscrapeareacleanbelowthegrate.

3. Makesureperforationsarefreeofanyobstructions.

Checking Burner Flame Patterns

Forproperoperationtheburneramecharacteristicsshould

besteady,notliftingoroating.(SeeFigure12).

Figure 12

correctlyplacedinsidetheendoftheburnertube.Also

checkthepositionofthesparkelectrode.(SeeFigure11).

Figure 11

Orice

BurnerTube

TheOutdoorGreatRoomCompany•CookNumberGrillCNG-TRAVELERGasGrill•Rev.A

CAUTION: BesurethegrillisOFFandcoolbeforecleaning.

Annual Cleaning of The Grill Interior

Burning-offthe grillafter every cookout will keep it ready

forinstantuse.However,onceayearyoushouldgivethe

entiregrillathoroughcleaningtokeepitintop operating

condition.

Followthesesteps:

1. Turnall control knobs and OFF/ON switch to the full

OFFposition.

2. DetachtheLPGcylinderbyturningtheQuickCoupling

Nutoftheconnectiontubecounterclockwise.

3. Remove the grilling grate, searing plate, and grease

drawerwithitsaluminumtray.Washeachitemwitha

mild soap and warm water solution, rinse thoroughly

andletdry.

4. Coverburneroricewithaluminumfoil.

5. Brushtheinsideandbottomofthegrillwithastiffwire

brush,andwashwithamildsoapandwarmwatersolu-

tion.Rinsethoroughlyandletdry.

6. Removealuminumfoilfromoriceandcheckoricefor

obstruction.

7. Checksparkelectrode,adjustingasneeded.TheElec-

trode tip should be pointing toward the burner ports

approximately1/8inch fromtheburner surface.(See

Figure13).

WARNING

Cleaning Exterior Surfaces

Beforeinitialuse,andperiodicallythereafter,washthegrill

using amild soap and warm water solution.Use a wash

clothorspongeforthisprocess.Donotuseastiffwireor

brass brush that might remove paint during the cleaning

process.

8. Reconnect the gas source and observe the burner

ameforcorrectoperation.

9. Re-install the searing plate, grilling grate and grease

drawerwithitsaluminumtray.

Figure 13

  FireRisk

  ExplosionRisk

Donotlinethebottomofthegrillhousingwithalumi-

num foil, sand or any substance that will restrict the

owofgreaseintothegreasedrawerandobstructair

ow.

• Failuretocomplywiththeseinstructionscouldre-

sultinareorexplosionwhichcouldcauseprop-

ertydamage,seriousbodilyinjuryordeath.

SparkElectrode

Burner

TheOutdoorGreatRoomCompany•CookNumberGrillCNG-TRAVELERGasGrill•Rev.A

- NOTES -

________________________________________________________________________________________________

12400PortlandAve.So.

Burnsville,Mn55337

www.OutdoorGreatrooms.com

PleasecontactyourTheOutdoorGreatRoom

Companydealerwithanyquestionsorconcerns.

Forthenumberofyournearestdealer,pleasecall

952-358-7410.

DoNOTdiscardthismanual.

Importantoperatingandmaintenance•

instructionsincluded.

Read,understandandfollowtheseinstruc-•

tionsforsafeinstallationandoperation.

Leavethismanualwithpartyresponsible•

foruseandoperation.

CAUTION

Thisproductiscoveredbyoneormoreofthefollowingpatents:(UnitedStates)4,112,913;4,408,594;4,422,426;4,424,792;4,520,791;4,793,322;4,852,548;4,875,464;5,000,162;5,016,609;5,076,254

5,191,877;5,218,953;5,328,356;5,429,495;5,452,708;5,542,407;5,613,487;(Australia)543790;586383;(Canada)1,123,296;1,297,746;2,195,264;(Mexico)97-0457;(NewZealand)200265;orother

U.S.andforeignpatentspending.

Contact Information

ModelNo.:_________________________________

SerialNo.:_________________________________