Maytag Nine HP5940S User manual

Brand: Maytag

Model: Nine HP5940S

Category: Water heaters & boilers

Type: User manual

ries Nine

GAS WATER HEATER

USER'SGUIDE

For Your Safety

AN ODORANTISADDEDTO THEGASUSEDBYTHIS Model Numbers

WATER HEATER HN4930T HN5930T

HP4930T HP5930T

WARNING:If the information in these instructions are not fol- HN49405 HN5940S

lowed exactly, a fire or explosion may result,causingproperty HP49405 HP5940S

HN4940T HN5940T

damage,personalinjuryordeath. HP4940T HP5940T

-Do notstoreor usegasolineor otherflammablevaporsand liq- HN4950S HN5950S

uidsinthevicinityof thisoranyotherappliance. HP4950S HP5950S

HN4950T HN5950T

-WHATTODOIFYOUSMELLGAS HP4950T HP5950T

• Donottryto lightanyappliance. HN4975S HN59755

• Do nottouch any electricalswitch;do not useanyphonein HP4975S HP5975S

yourbuilding.

• Immediatelycallyour gassupplierfrom a neighbor'sphone.

Followthegassupplier'sinstructions.

• If youcannotreachyourgassupplier,callthefiredepartment.

-Installationandservicemustbeperformedbya qualifiedinstaller,

serviceagencyorthegassupplier.

FOR POTABLE WATER

•,WARNING HEATING ONLY

Improper installation, adjustment, alteration, service or mainte-

nance can cause DEATH, SERIOUS BODILY INJURY, OR PROPERTY NOT SUITABLE FOR

DAMAGE.Referto this manual for assistanceorconsultthe local SPACE HEATING

gasutilityfor further information.

NOT FOR USE IN

AWARNING t MANUFACTURED

Flammable vapors may be drawn by air currents from other (MOBILE) HOMES

areas of the structure to this appliance.

Caution:

AWARNING Read and Follow All

READ THE GENERAL SAFETY SECTION BEGINNING ON INSIDE Safety Rules and

COVER AND THEN THIS ENTIRE MANUAL BEFORE INSTALLING Operating Instructions

OROPERATINGTHISWATERHEATER. Before First Use of

Save this Manual for Future Reference. This Product.

Safety Instructions

•,WARNING [ AWARNING

Improper installation, adjustment, alteration, service IAt the time of manufacture this water heater was pro-

or maintenance can cause DEATH, SERIOUS BODILY Ivided with a combination temperature-pressures relief

INJURY, OR PROPERTYDAMAGE. Refer to this manu- Ivalvecertified by a nationally recognized testing labo-

al for assistance consult your local gas utility or call I ratory that maintains periodic inspectionof production

Mayta_ Customer Service at 1-800-788-8899 for an Iof listed equipment or materials, as meeting the

authonzed servicer for further information. ]requirements for Relief Valves and Automatic Gas

l Shutoff Devices for Hot Water Supply Systems, and

Jthe latest edition of ANSI Z21.22 and the code require-

I ments of ASME. If replaced, the valve must meet the

AWARNING I requirements of local codes, but not lessthan a combi-

WATER HEATERS EQUIPPED FOR ONE TYPE GAS I nation temperature and pressure relief valve certified

IONLY: This water heater is equipped for one type las meeting the requirements for Relief Valves and

gas only. Check the model rating plate near the gas IAutomatic Gas Shutoff Devices for Hot Water Supply I

control valve for the correct gas. DO NOT USE THIS I Systems, ANSI Z21.22 by a nationally recognized test- I

WATER HEATER WITH ANY GAS OTHER THAN THE Iing laboratory that maintains periodic inspection of

ONE SHOWN ON THE MODEL RATING PLATE.Failure I production of listed equipment or materials.

to use the correct gas can cause problems which can | The valve must be marked with a maximum set pres-

result in DEATH, SERIOUS BODILY INJURY, OR PROP- sure not to exceed the marked hydrostatic working

ERTY DAMAGE. If you have any questions or doubts pressure of the water heater (150 Ibs./sq. in.) and a

consult your gas supplier or local utility, discharge capacity not less than the water heater

input rate as shown on the model rating plate.

(Electric heaters - watts divided by 1000 x 3415 equal

BTU/Hr. rate.)

I _ Your localjurisdictional authority, while mandating the

AWARNING

INSTALLATIONS IN AREAS WHERE FLAMMABLE LIQ-| use of a temperature-pressure relief valve complying

UIDS (VAPORS)ARE LIKELYTO BEPRESENTOR STORED[ with ANSI Z21.22 and ASME, may require a valve model

(GARAGES, STORAGE, AND UTILITY AREAS, ETC): I different from the one furnished with the water heater.

Flammable liquids (such as gasoline, solvents, propane I Compliance with such local requirements must be sat°

(LP) or butane, etc.), all of which emit flammable|

isfied by the installer or end user of the water heater

vapors, may be improperly stored or used in such with a locally prescribed temperature-pressure relief

areas. The gas water heater pilot light or main burner valve installed in the designated opening in the water

can ignite suchvapors. The resulting flashback and fire heater in place of the factory furnished valve.

can cause death or serious burns to anyone in the For safe operation of the water heater, the relief valve

must not be removed from it's designated opening or

area, as well as property damage,

If installation in such areas is your only option, then plugged.

the installation must be accomplished in a way that The temperature-pressure relief valve must be

the pilot flame and main burner flame are elevated installed directly into the fitting of the water heater

from the floor at least 18 inches.While this may reduce designated for the relief valve. Position the valve

the chances of flammable vapors from a floor spill downward and provide tubing so that any discharge

being ignited, gasoline and other flammable sub- will exit only within 6 inches above, or at any distance

stances should never be stored or used in the same below the structural floor. Becertain that no contact is

room or area containing a gas water heater or other made with any live electrical part. The discharge open-

open flame or spark producing appliance. Jngmust not be blocked or reduced in size under any

NOTE: Flammable vapors may be drawn by air currents circumstances.Excessivelength, over 30 feet, or use of

from other areas of the structure to the appliance, more than four elbows can cause restriction and

reduce the dischargecapacity of the valve.

No valve or other obstruction is to be placed between

the relief valve and the tank. Do not connect tubing

_,WARNING directly to discharge drain unlessa 6_ air gap isprovid-

If this water heater will be used in beauty shops, ed. To prevent bodily injury, hazard to life, or property

barber shops, cleaning establishments, or self-ser- damage, the relief valve must be allowed to discharge

vice laundries with dry cleaning equipment, it is water in quantities should circumstances demand. If

imperative that the water heater or water heaters the discharge pipe is not connected to a drain or other

be installed so that combustion and ventilation air suitable means, the water flow may cause property

be taken from outside these areas. Refer to the damage.

ULocating The New Water Heater" section of this The Discharge Pipe:

manual and also the latest edition of the National • Must notbe smaller in size than the outlet pipe size

Fuel Gas Code, ANSI Z223.1, also referred to as NFPA of the valve, or have any reducing couplings or

54 for specificsprovided concerning air required, other restrictions.

• Must not be plugged or blocked.

• Must be of material listed for hot water distribution.

i • Must be installed so as to allow complete drainage

AWARNING

of both the temperature-pressure relief valve, and

/A fire can start if_materials such as the discharge pipe.

/clothing, cleaning materials, or flammable liquids • Must terminate at an adequate drain.

[are placed against or next to the water heater. • Must not have any valve between the relief valve

and tank.

Safety Instructions

AWARNING AWARNING

A gas water heater cannot operate properly without This water heater must not be installed directly on

the correct amount of air for combustion. Do not carpeting. Carpeting must be protected by a metal

install in a confined area such a closet, unless you or wood panel beneath the appliance extending

provide air as shown in the ULocating The New beyond the full width and depth of the appliance by

Water Heater" section. Never obstruct the flow of at least 3 inches (76.2mm) in any direction, or if the

ventilation air. If you have any doubts or questions appliance is installed in an alcove or closet, the

at all, call your gas company. Failure to provide the entire floor must be covered by the panel. Failure to

proper amount of combustion air can result in a fire heed this warning may result in a fire hazard.

or explosion and can cause DEATH, SERIOUS BODILY

INJURY,OR PROPERTYDAMAGE.

_WARNING

AWARNING VENT DAMPERS - Any vent damper, whether it is

HOTTER WATER CAN SCALD: Water heaters are operated thermally or otherwise must be removed if

intended to produce hot water. Water heated to a its use inhibits proper drafting of the water heater.

temperature which will satisfy clothes washing, dish Thermally Operated Vent Dampers: Gas-fired water

washing, and other sanitizing needs can scald and heaters having thermal efficiency in excess of 80%

permanently injure you upon contact. Some people may produce a relatively low flue gas temperature.

are more likely to be permanently injured by hot Such temperatures may not be high enough to prop-

water than others. These include the elderly, children, erly open thermally operated vent dampers. This

the infirm, or physically/mentally handicapped, if would cause spillage of flue gases and may cause

anyone using hot water in your home fits into one of carbon monoxide poisoning.

these c_roups or if there is a local code or state law Vent dampers must bear evidence of certification as

• complying with the latest edition of American

requmng a certain temperature water at the hot National Standard ANSI Z21.68 (ANSI Z21,66 & 67,

water tap, then you must take special precautions. In

respectively, cover electrically and mechanically actu-

addition to using the lowest possible temperature ated vent dampers). Before installation of any vent

setting that satisfies your hot water needs, a means

such as a mixing valve, should be used at the hot damper, consult your local gas utility for further

water taps used by these people or at the water information.

heater. Mixing valves are available at plumbing sup-

ply or hardware stores. Follow manufacturers instruc-

tions for installation of the valves. Before changing

the factory setting on the thermostat, read the _WARNING

"Temperature Regulation" section in this manual.

• The appliance and its individual shutoff valve must

be disconnected from the gas supply piping system

during any pressure testing of the gas system at

test pressures in excess ofl/2 pound per square

A, WARNING inch (3.5kPa).

Soot build-up indicates a problem that requires cor- • The appliance must be isolated from the gas sup-

rection before further use. Turn "off" gas to water ply piping system by closing its individual manual

heater and leave "off" until repairs are made, shutoff valve during any pressure testing of the

because failure to correct the cause of the sooting gas supply piping system at test pressures equal or

can result in a fire or explosion causing DEATH, SERI- lessthan 1/2 pound per square inch (3.5kPa).

OUS BODILY INJURY,OR PROPERTYDAMAGE.

-_ WARNING AWARNING

BEFORE LIGHTING [PROPANE (L.P.) GAS WATER Chemical vapor corrosion of the flue and vent sys-

HEATERS]: Propane (L.P.) gas is heavier than air. tem may occur if air for combustion contains certain

Should there be a leak in the system, the gas will set- chemical vapors. Spray can propellants, cleaning sol-

tie near the ground, Basements, crawl spaces, skirted vents, refrigerator and air conditioner refrigerants,

areas under manufactured (mobile) homes (even swimming pool chemicals, calcium and sodium chlo-

ride, waxes, bleach, and process chemicals are typi-

when ventilated), closets and areas below ground

level will serve as pockets for the accumulation of cal compounds which are potentially corrosive.

this gas. Before attempting to light or relight the

water heater's pilot or turning on a nearby electrical

light switch, be absolutely sure there is no accumu-

lated gas in the area. Search for odor of gas by sniff- I AWARNING ]

ing at ground level in the vicinity of the appliance. If I Obstructed or deteriorated vent systems may pre-

odor is detected, follow steps indicated at "For Your [sent a serious health risk or asphyxiation. 1

Safety" on the cover page of this manual then leave

the premises.

3 Safety Instructions continued on page 4.

Safety Instructions

_,WARNING AWARNING

The water heater with draft hood installed must be INSULATING JACKETS: When installing an external

properly vented to a chimney which terminates out- water heater insulation jacket on a gas water heater:

doors. Never operate the water heater unless it is =DO NOT cover the temperature-pressure relief valve.

vented to the outdoors and has adequate air supply =DO NOT put insulation over any part of the top of

to avoid risks of improper operation, explosion or the gas water heater.

asphyxiation. • DO NOT put insulation over the gas control valve or

gas control valve/burner cover, or any access areas

to the burner.

• DO NOT let insulation around the gas water heater

AWARNING to get within 8 inches of the floor (air must get to

Minimum clearances between the water heater and the burner).

combustible and noncombustible construction are 1" =DO NOT cover or remove operating instructions,

at the sides and rear, 4" at the front, and 6" from the and safety related warning labels and materials

affixed to the water heater.

vent pipe. Clearance from the top of the jacket is 18"

on most models. Note that a lesser dimension may be Failure to heed this will result in the possibility of a

allowed on some models. Refer to the label on the fire or explosion.

water heater adjacent to the gas control valve for all

clearances.

_,CAUTION

A,WARNING WATER HEATERS EVENTUALLY LEAK: Installation of

Flood damage to a water heater may not be readily the water heater must be accomplished in such a

visible or immediately detectible. However, over a manner that if the tank or any connections should

period of time a flooded water heater will create leak, the flow of water will not cause damage to

dangerous conditions which can cause DEATH, SERI- the structure. For this reason, it is not advisable to

OUS BODILY INJURY, OR PROPERTY DAMAGE. install the water heater in an attic or upper floor.

Contact the Maytag dealer from whom the appli- When such locations cannot be avoided, a suitable

ante was purchased or call Maytag Customer Service drain pan should be installed under the water

at 1-800-788-8899 for an authorized servicer to heater. Drain pans are available at your local hard-

replace a flooded water heater. Do not attempt to ware store. Such a drain pan must be not greater

repair the unitl It must be replacedl than 1½ inches deep, have a minimum length and

width of at least 2 inches greater than the water

heater dimensions and must be piped to an ade-

quate drain. The pan must not restrict combustion

A,WARNING air flow. Under no circumstances is the manufactur-

HYDROGEN GAS: Hydrogen gas can he produced in er or Maytag to be held liable for any water dam-

a hot water system that has not been used for a age in connection with this water heater.

long period of time (generally two weeks or more).

Hydrogen gas isextremely flammable and explosive.

]To prevent the possibility of injury under these con-

ditions, we recommend the hot water faucet be

opened for several minutes at the kitchen sink

before any electrical appliances which are connected

to the hot water system are used (such as a dish-

washer or washing machine). If hydrogen gas ispre-

sent, there will probably be an unusual sound simi-

lar to air escaping through the pipe as the hot water

faucet is opened. There must be no smoking or open

flame near the faucet at the time it isopen.

Table of Contents

Safety Instructions ...................................................................................................................................2-4

Table of Contents ...............................................................................................................................5

Customer Information ..................................................................................................................6

Product

Specifications .........................................................................................................................7

Accessories and Tools Needed ............................,..................................................................8

Accessories ................................................................................................................................................................... 8

Tools ................................................................................................................................................................................... _

Instructions for Installation .............................................................................................9-19

Removing the Old Water Heater ..................................................................................................................................... .9

Typical Installation ......................................................................................................................................................... ..10

Locating the New Water Heater ................................................................................................................................. 11,12

Combustion Air and Ventilation for Appliances in Unconfined Spaces ............................................................................. 12

Combustion Air and Venflation for Appliances in Confined Spaces ............................................................................ 12,13

Water Piping ..................................................................................................................................................................... 14

Temperature-Pressure Relief Valve ................................................................................................................................. 15

Filling the Water Heater .................................................................................................................................................. 16

Venting ....................................................................................................................................................................... 16,17

Gas Piping ................................................................................................................................................................ 17,18

Installation Checklist .......................................................................................................................................................... 19

Instru ct!on sfor Op erat!on;????Z?????;;;?;???????;??????S???Z))?)??:???Z__;;Z;;Z?;;??_00_

Temperature Regulation .................................................................................................................................................... 22

Service and Maintenance .......................................................................................................23-25

Venting System Inspection. .............................................................................................................................................. .23

Burner Inspection ....................................................................................................................................................... 23

L.R Gas Control Valve and Burner Assembly Replacement Information ......................................................................... 224

Burner Cleaning .............................................................................................................................................................. .24

Draining ......................................................................................................................................................................... 24

Temperature-Pressure Relief Valve Operation ................................................................................................................. 25

Drain Valve Washer Replacement ................................................................................................................................. .25

Housekeeping ................................................................................................................................................................. .25

Service ........................................................................................................................................................................... 25

Troubleshooting ................................................................................................................................26-29

Start Up Conditions .......................................................................................................................................................... .26

Condensation ........................................................................................................................................................... 26

Smoke/Odor ............................................................................................................................................................ 26

Thermal Expansion .................................................................................................................................................... 26

Strange Sounds ......................................................................................................................................................... .26

Operational Conditions ........................................................................................................................................... .27,28

Smelly Water ............................................................................................................................................................. 27

Air in Hot Water Faucets ............................................................................................................................................ .27

High Temperature Shut Off System ........................................................................................................................... 27

Not Enough Hot Water ............................................................................................................................................. .27

Water is too Hot .......................................................................................................................................................... 28

Leakage Checkpoints ...................................................................................................................................................... 29

----RepairParts List ..........................................................................................................................30-37

Warranty ...........................................................................................................................................................40

Customer Information

Thank Youfor purchasinga Maytag water heater. • The installation must conform with the instructions in this

Properly installed and maintained, it should giveyou years of manual; gas company rules; and Local Codes, or in the

trouble free service. It is strongly suggested that this new water absence of Local Codes, with the latest edition of the

heater be professionally installed, contact Maytag Customer National Fuel Gas code, ANSI Z223.1, also referred to as

Service (1-800-788-8899) for recommended installers. NFPA 54. This publication is available from your local

government or public fibrary or gas company or by writing

Abbreviations Found In This Instruction Manual NFPA, Batterymarch Park, Quincy, MA 02269.

CSA - Canadian Standards Association • After reading this manual you have any questions or do not

ANSI - American National Standards Institute understand any portion of the instructions, call Maytag

NFPA - National Fire Protection Association Customer Service at 1-800-7_8-8899 for an authorized

servicer,

_WARNING • Carefully plan the place where you are going to put the

water heater. Correct combustion, vent action, and vent

This gas-fired water heater is design certified by

CSA INTERNATIONAL under American National pipe installation are very important in preventing death

Standard/CSA Standard for Gas Water Heaters ANS from possible carbon monoxide poisoning and fires.

Z21.10.1 • CSA 4.1 (latest edition). The installation Examine the location to ensure the water heater complies

must conform with this manual, Local Codes and with the "Locating the NewWater Heater" section in this

with the latest edition of the National Fuel Gas

Code, ANSI Z223.1. manual.

This publication is available from your local govern- • For California installation this water heater must be braced,

ment or public library, gas company, or by writing anchored, or strapped to avoid falling or moving during an

NFPA, Batterymarch Park, Quincy, MA 02269.

earthquake. See instructions for correct installation proce-

dures. Instructions may be obtained from your local dealer,

• Read the "Safety Instructions" sectlon, pages 2, 3 and 4 of wholesaler, public utilities or California Office of the State

this manual first and then the entire manual carefully. If Architect, 400 P Street, Sacramento, CA 95814.

you don't follow the safety rules, the water heater will not

operate properl)_ It could cause DEATH, SER/OUS • Massachusetts Code requires this water heater to be

installed in accordance with Massachusetts 248-CMR 2.00:

BODILY INJURY AND/OR PROPERTY DAMAGE.

• This manual contains instructions for the installation, State Plumbing Code and 248-CMR 5.00.

operation, and maintenance of the gas-fired water heater. • Compiles with SCAQMD rule #1121 and districts having

It also contains warnings through out the manual that you equivalent NOx requirements.

must read and be aware of. All warnings and all instruc-

tions are essential to the proper operation of the water

heater and your safety. Since we cannot put everything on

the first few pages, READ THE ENTIRE MANUAL

BEFORE ATTEMPTING TO INSTALL OR OPER-

ATE THE WATER HEATER.

Product Specifications

Model HN4930T HP4930T HN4940S HP4940S HN4940T HP4940T

*HN5930T *HP5930T *HN5940S *HP5940S *HN5940T *HP5940T

Tank Capacity

In Gallons 30 30 40 40 40 40

Type of

Gas Natural Propane Natural Propane Natural Propane

B.T.U.

Rate 40,000 . 40_000 40,000 407000 40,000 40,000

Recovery Rate

In Gals Per Hour

@90*F Rise 41.0 41.0 41.0 41.0 41.0 41.0

Minimum

Vent Pipe 3" or 4" 3" or 4" Y' or 4" 3" or 4" 3" or 4" 3" or 4"

Diameter 16" 16" 20" 20" 18" 18"

Height To

Top of

Draft Hood 62" 62" 52" 52" 62V{' 62t/2"

Model HN4950S HP4950S HN4950T HP4950T HN4975S HP4975S

*HN5950S *HP5950S *HN5950T *HP5950T *HN5975S *HP5975S

Tank Capacity

In Gallons 50 50 50 50 73 73

Type of

Gas Natural Propane Natural Propane Natural Propane

B.T.U.

Rate 40_000 40,000 40,000 40,000 . 75_000 55,000

Recovery Rate

In Gals Per Hour

@ 90*F Rise 41.0 41.0 41.0 41.0 77.0 56.0

Minimum

Vent Pipe 3" or 4" 3" or 4" 3" or 4" 3" or 4" 4" 4"

Diameter 24" 24" 20" 20" 24" 24"

Height To

Top of

Draft Hood 531/" 531/," 63" 63" 621/2" 621/f '

* High altitude models have a B.T.U./Recovery Rate 10% less than shown.

Accessoriesand Tools Needed

Accessories

To simplify the installation May_ag has available the installa-

tion parts shown below. You may or may not need all of these

accessories depending on your type of installation. Call

Maytag Customer Service at 3.-800-788-8899 for an autho-

rized installer.

DRAIN PANS AVAILABLE IN 22" DIAMETER

(PART NUMBER 66001011) FOR WATER

HEATERS HAVING A DfAMETER 20" OR LESS,

24" DIAMETER (PART NUMBER 66001105) FOR

WATER HEATERS HAVING A DIAMETER 22"

EXPANSION TANKS FOR THERMAL EXPANSION

OR LESSAND 28" DIAMETER (PART NUMBER

CONDITIONS AVAILABLE IN 2 GALLON (PART 66001012) FOR WATER HEATERS HAVING A

NUMBER 66001013) AND 5 GALLON (PART DIAMETER 26" OR LESS

NUMBER 66001014) CAPACITY

Tools

You may or may not need all of these tools, depending on your ADDITIONAL TOOLS NEEDED

type ofinstaUation. These tools can be purchased at your local WHEN SWEAT SOLDERING

hardware store.

• Tubing Cutters or Hacksaw

• Pipe Wrenches (2) 14" • Propane Torch

• Screwdriver • So_ Solder

• Solder Flux

• Tin Snips _-__ !p__-_-_-_ " EmeryCIot__HAhCK SAW

• 6 Foot Tape of Folding Rule • Wire Brushes

• Garden Hose ?

• Drill

• Pipe dope or Teflon Tape GARDEN HOSE

6 FOOT TAPE _PNEcH _RE BRUSH

ROLL OF TEFLON TAPE

(USE ONLY ON WATER

CONNECTIONS) C_I_I/2"WIRE BRUSH

_ _ PROPANE TORCH

SLOT-HEAD SCREWDRIVER

TIN SNIPS

PHILLIPS SCREWDRIVER ROLL OF LEAD FREE

SOFT SOLDER

PIPE DOPE (SQUEEZE TUBEI

(USE FORWATER AND ROLL OF EMERY

GAS CONNECTIONS) _ CLOTH SOLDER FLUX TUBING CUTTER

Instructions for Installation

Removing the Old Water Heater

O Turn "OFF" the gas supply to the water heater. Q Disconnect the vent pipe from the draft hood where they

connect to the water heater. In most installations the vent

] pipe can be rifted off after any screw or other attached

WARNING

If the main gasline sh_gas appliancesisused,l/ devices are removed, Dispose of the draft hood, The new

alsoshut%ff" the gasat eachappliance.Leaveall gasappli-| water heater has the draft hood which must be used for

ancesshut=off*untilthewaterheaterinstallationiscomplete. ] proper operation.

G a. If you have copper piping to the water

heater, the two copper water pipes can

be cut with a hacksaw approximately

four inches away from where they con-

nect to the water heater. This will

Q Q avoid cutting off the pipes too short.

Additional cuts can be made later if

necessary. Disconnect the temperature-

pressure refiefvalve drain line. When

QTurn "OFF" the water to the water the water heater is drained, disconnect

heater. Some installations require that _ the hose from the drain valve. Close

the water be turned offto the entire the drain valve. The water heater is

now completely disconnected and

house.

(_ ready to be removed.

Check again to make sure the gas sup-

ply is "OFF" to the water heater. Then I _ tal_ Q b. If you have galvanized pipe to the water

disconnect the gas supply connection _ _ heater, loosen the two galvanized pipes

with a pipe wrench at the union in each

from the

gas

control valve.

_) fine. Also disconnect the piping

Q Attach ahose to the water heater drain

remaining

tO the water heater. These

pieces should be saved since they may

valve and put the other end in a floor _, be needed when reconnecting the new

drain or outdoors. Open the water water heater. Disconnect the tempera-

heater drain valve. Open a nearby hot ture-pressure relief valve drain line.

water faucet which will relieve pressure When the water heater is drained, dis-

in the water heater and speed draining, connect the hose from the drain valve.

Close the drain valve. The water heater

ready to be removed.

WARNING A, CAUTION

Thewaterpassingoutofthe drainvalvemaybeextremelyhot. Mineralbuildupor sedimentmay haveaccumulatedin the old

Toavoidbeing scalded,makesureallconnectionsare tightand water heater.Thiscausesthe water heaterto be muchheavier

thatthewaterflow isdirectedawayfromanyperson, thannormalandthisresidue,ifspilledout,couldcausestaining.

Instructions for Installation (cont'd)

Typical Installation

CHECKALL CONNECTIONS FOR LEAKS.CONSULTTHE LOCALUTILITY COMPANY TO EXAMINE INSTALLATIONFOR PRO-

PRIETYAND SAFETY.

VACUUMRELIEFREQUIREDBYSOMECODES

_ (REFERTOLOCALCODES)

HOTWATEROUTLET

gem

TOCHIMNEY _-_ COLDWATERINLET

TEMPERED _ _ _ _

W,TEROUT'ET

*MIXINGVALVE ]

GAS I

SUPPLY -- TEMPERATURE-PRESSURE

RELIEFVALVE

DISCHARGEPIPE

R[_ _-- -- (Donotcapor plug)

_ _ DRAINVALVE

DRA

__'_ TOSUITABLEDRAIN

This appliance has been design certified as complying with American National Standard/CSA Standard forwater heaters and is con-

sidered suitable for.

Water (Potable) Heating: Al1 models are "considered suitable for water (potable) heating."

AWARNING . A WARNING to anyheat-HOTTER WATER CAN SCALD: Water heaters are This water heater shall not be connected

intended to produce hot water, Water heated to a ing systems or component(s) previously used with atemperature which will satisfy clothes washing, non-potable water heating appliance.

dish washing, and other sanitizing needs can scald

and permanently injure you upon contact. Some

people are more likely to be permanently injured by

hot water than others. These include the elderly, A WARNING [

children, the infirm, or physically/mentally hancli- I

capped. If anyone using hot water in your home fits Toxic chemicals such as used for treatment of boilers

into one of these groups or if there is a local code or or non-potable water heating appliances shall never J

be introduced into a potable water space heating

system.

state law requiring a certain temperature water at

the hot water tap, then you must take special pre-

cautions. In addition to using the lowest possible

temperature setting that satisfies your hot water

needs, a means such as a mixing valve, should be

used at the hot water taps used by these people or NOTE: To protect against untimely corrosion of hot and

at the water heater. Mixing valves are available at cold water fittings, it is strongly recommended that di-elec-

plumbing supply or hardware stores. Follow manu- tric unions or couplings be installed on this water heater

tacturers instructions for installation of the valves.

Before changing the factory setting on the thermo- when connected to copper pipe.

stat, read the "Temperature Regulation" section in

this manual.

Instructions for Installation (cont'd)

Locating the New Water

Heater

You should carefully choose an indoor location for the new &WARNING

water heater, because the placement is a very important con- This water heater must not be installed directly on

sideration for the safety of the occupants in the building and carpeting. Carpeting must be protected by a metal

for the most economical use of the appliance. This water or wood panel beneath the appliance extending

heater is not for use in manufactured (mobile) homes or out- beyond the full width and depth of the appliance

by at least 3 inches (76.2mm) in any direction, or if

doorinst_/lation, the appliance is installed in an alcove or closet, the

entire floor must be covered by the panel. Failure to

Whether replacing an old water heater or putting the water heed this warning may result in a fire hazard.

heater in a new location, the following critical points must be

observed.

The location selected should be indoors as close as practical to _kWARNING

the gas vent or chimney to which the water heater vent is going Minimum clearances between the water heater and

combustible and noncombustible construction are

to be connected, and as centralized with the water piping system 1" at the sides and rear, 4" at the front, and 6" from

as possible. The water heater, as all water heaters, will eventually the vent pipe. Clearance from the top of the jacket I

is 18" on most models. Note that a lesser dimension I

leak. Do not install without adequate drainage provisions where may be allowed on some models. Refer to the label

water flow wii1cause damage, valveOntheforWaterallclearances.heateradjacent to the gas contro

_CAUTION

WATER HEATERS EVENTUALLY LEAK: Installation of

the water heater must be accomplished in such a 12"MAX. I_III"N [E_II_I "I"MIN.

manner that if the tank or any connections should - _ _., ._w_F=_ I

leak, the flow of water will not cause damage to

the structure. For this reason, it is not advisable to

VENTILATION

install the water heater in an attic or upper floor. OPENINGsAIRO I" HIN. , " MIN.

When such locations cannot be avoided, a suitable _ TOPVIEW _

OF CLOSET TOP VIEW I" MIN.

drain pan should be installed under the water _ WITHOUTDOOR OFCLOSET

heater. Drain pans are available at your local hard- _'MAX. WITHDOOR

ware store. Such a drain pan must be not greater

FRONT VIEVV

than 1'½ inches deep, have a minimum length and OFDOOR RECTANGU_R3"

width of at least 2 inches greater than the water HIN

heater dimensions and must be piped to an ade- j j AIRDUCT

quate drain. The pan must not restrict combustion I Figure 1 I

air flow. Under no circumstances is the manufactur-

er or Maytag to be held liable for any water dam-

age in connection with this water heater.

AWARNING

AWARNING A gas water heater cannot operate properly with-

out the correct amount of air for combustion. Do

Propellants of aerosol sprays and volatile com-

pounds, (cleaners, chlorine based chemicals, refrig- not install in a confined area such a closet, unless

erants, etc.) in addition to being highly flammable you provide air as shown in the "Locating The New

Water Heater" section. Never obstruct the flow of

in many cases, will also change to corrosive

ventilation air. If you have any doubts or questions

hydrochloric acid when exposed to the combustion J

products of the water heater. The results can be at all, call your gas company. Failure to provide the

hazardous, and also cause product failure, proper amount of combustion air can result in a fire

or explosion and can cause DEATH, SERIOUS BODI-

LYINJURY, OR PROPERTYDAMAGE.

The location selection must provide adequate clearances for ser-

vicing and proper operation of the water heater.

Instructions for Installation (cont'd)

Locating the New Water Combustion Air and Ventilation

Heater (cont'd) for Appliances Located in

Unconfined Spaces

_, WARNING Unconfined Space is a space whose volume is not less than

If this water heater will be used in beauty shops, 50 cubic feet per 1,000 Bru per hour of the aggregate input

barber shops, cleaning establishments, or self-ser- rating o£all appliancesinstalled in that space.Rooms corn-

vice laundries with dry cleaning equipment, it is municating directly with the space in which the appliances are

imperative that the water heater or water heaters installed, through openings not furnished with doors, are

be installed so that combustion and ventilation air

be taken from outside these areas. Refer to the considered a part of the unconfined space

"Locating The New Water Heater" section of this In unconfined spaces in buildings, infiltration maybe ade-

manual and also the latest edition of the National quate to provide air for combustion, ventilation and dilution

Fuel Gas Code, ANSI Z223.1, also referred to as NFPA

54 for specifics provided concerning air required, of flue gases. However, in buildings of tight construction (for

example, weather stripping, heavily insulated, caulked, vapor

barrier, etc.), additional air may need to be provided using the

methods described in Combustion Air and Venfilation for

AWARNING I Appliances Located in Confined Spaces, b.

INSTALLATIONS IN AREAS WHERE FLAMMABLE LIQ-I

UIDS (VAPORS)ARE LIKELYTO BEPRESENTOR STOREDI

(GARAGES, STORAGE, AND UTILITY AREAS, ETC)" Combustion AirandVentilation

Flammable liquids (such as gasoline, solvents, propane

for

A._ __ I_i

Located

(LP) or butane, etc.), all of which emit flammable I mpp,,ances

vapors, may be improperly stored or used in such I

areas. The gas water heater pilot light or main burner Confined Spaces

can ignite such vapors. The resulting flashback and fire I Confined Spaceis a spacewhosevolume is lessthan 50 cubic

can cause death or serious burns to anyone in thei

area, as well as property damage, feet per 1,000 Btu per hour of the aggregate input rating of all

If installation in such areas is your only option, then I appliances installed in that space.

the installation must be accomplished in a way that a. ALL AIR FROM INSIDE BUILDINGS:

the pilot flame and main burner flame are elevated (See Page 11 Figure 1, and Figure 2 below)

from the floor at least 18 inches. While this may

reduce the chances of flammable vapors from a floor The confined space shall be provided with two permanent

spill being ignited, gasoline and other flammable sub- openings communicating directly with an additional

stances should never be stored or used in the same

room or area containing a gas water heater or other room(s) of sufficient volume so that the combined volume

open flame or spark producing appliance, of all spaces meets the criteria for an unconfined space.

NOTE: Flammable vapors may be drawn by air currents The total input of all gas utilization equipment installed in

from other areas of the structure to the appliance, the combined space shall be considered in making this

determination. Each opening shall have a minimum free

area of one square inch per 1,000 BTU per hour of the

total input rating of all gas utilization equipment in the

confined space, but not less than 100 square inches. One

opening shall commence within 12 inches of the top and

one commencing within 12 inches of the bottom of the

enclosure.

ASVENT

IFigure2]

Instructions for Installation (cont'd)

b. ALL AIR FROM OUTDOORS: (see Figures 3-5) 3. When communicating with the outdoors through horizon-

The confined space shall be provided with two permanent tal ducts, each opening shall have a minimum free area of 1

openings, one commencing within 12 inches of the top square inch per 2,000 BTU per hour of total input rating of

and one commencing within 12 inches from the bottom of all equipment in the enclosure. (See Figure 5.)

the enclosure. The openings shall communicate directly, or

by ducts, with the outdoors or spaces (crawl or attic) that

freely communicate with the outdoors.

[F,gu, 3]

*LT._LETA,_ w_._r,o_LOUVERS 4. When ducts are used, they shall be ofthe same cross-sec-

tional area as the free area of the openings to which they

connect. The minimum short side dimension of rectangular

1. When directly communicating with the outdoors, each air ducts shall not be less than 3 inches. (See Figure 5.)

opening shall have a minimum free area of 1 square inch

per 4,000 BTU per hour of total input rating of all equip- 5. Louvers and Grilles: In calculating free area, consideration

ment in the enclosure. (See Figure 3.) shall he given to the blocking effect of louvers, grilles or

screens protecting openings. Screens used shall not be

2. When communicating with the outdoors through vertical smaller than % inch mesh. If the free area through a design

ducts, each opening shall have a minimum free area of 1 of louver or grille is known, it should be used in calculating

square inch per 4,000 BTU per hour of total input rating of the size opening required to provide the free area specified.

all equipment in the enclosure. (See Figure 4.) If the design and free area is not known, it may be assumed

that wood louvers will be 20-25 percent free area and metal

louvers and grilles will have 60-75 percent free area.

Louvers and grilles shall be fixed in the open position or

interlocked with the equipment so that they are opened

automatically during equipment operation.

6. Special Conditions Created by Mechanical Exhausting or

Fireplaces: Operation of exhaust fans, ventilation systems,

clothes dryers or fireplaces may create conditions requiring

Figure ] special attention to avoid unsatisfactory operation of

]

installed gas utilization equipment.

Instructions for Installation (cont'd)

Water Piping

AWARNING 1. Look at the top cover of the water heater. The water outlet

HOTrER WATER CAN SCALD: Water heaters are is marked hot. Connect the hot water pipe to the hot

intended to produce hot water. Water heated to a water outlet on the water heater.

temperature which will satisfy clothes washing, dish

washing, and other sanitizing needs can scald and 2. Look at the top cover of the water heater. The cold water

permanently injure you upon contact. Some people

are more likely to be permanently injured by hot inlet is marked cold. Connect the cold water pipe to the

water than others. These include the elderly, chil- cold water inlet of the water heater.

dren, the infirm, or physically/mentally handi-

capped. If anyone using hot water in your home fits NOTE: This water heateris super insulated to minimize

into one of these groups or if there is a local code or

state law requiring a certain temperature water at heatlossfrom the tank. Further reduction in heatloss

the hot water tap, then you must take special pre- canbe accomplished by insulating the hot water lines

cautions. In addition to usinc_the lowest possible from the water heater.

temperature setting that satisfies your hot water

needs, a means such as a mixing valve, should be

used at the hot water taps used by these people or

at the water heater. Mixing valves are available at

_alumbing supply or hardware stores. Follow manu-

cturers instructions for installation of the valves.

Before changing the factory setting on the thermo- THREADEDTO

star, read the "Temperature Regulation" section in SWEATCOUPLING

this manual. _ SHUTOFF

VALVE

hswtrhaloocedoa

tems or component(s) used with a non-potable water heating _ _

appliance. HOTOUTLET I I S"_ II_ ]_ COLD INLET

TOHOUSE WATERLINE

If a water heater is installed in a closed water supply system;

such as one having a back-flow preventer, check valve, water 1_ [_ _.._

meter with a check valve, etc.., in the cold water supply;

means shall be provided to control thermal expansion.

Contact the local utility or call Maytag Customer Service 314"THREADED-- -- 314"THREADED

Center at 1-800-788-8899 for an authorized installer on how COUPLING COUPLING

to control this situation. 1"ON 73 GAL. 1" ON73 GAL.

NOTE: To protect against untimely corrosion of hot and

cold water fittings, it is strongly recommended that di-elec- _ _ TEMPERATURE-

tric unions or couplings be installed on this water heater PRESSURERELIEF

VALVE

when connected to copper pipe.

NOTE: The secondary anode rod/hot oudet nipple and the *--- DISCHARGEPIPE

cold inlet nipple are packaged separately with the water __ (Do not cap

heater. 73 gallon models have hot outlet and cold inlet _ or plug)

nipples only. The above parts must be installed in the i_

appropriate HOT and COLD water connection locations, f_l

The illustration shows the attachment of the water piping to _ _]'l I

the water heater. The water heater is equipped with 3/4inch

water connections for 30, 40 and 50 gallon models and 1 inch 6" AIRGAP

water connections on 73 gallon models. _ ..

NOTE: Ifusing copper tubing, solder tubing to an adapter

before attaching the adaptor to the cold water inlet connection. FLOORDRAIN

Do not solder the cold water supply line direcdy to the cold

-.,ater inlet. It will harm the dip tube and damage the tank.

Instructions for Installation (cont'd)

Temperature-Pressure Relief Valve

AWARNING AWARNING

At the time of manufacturethis water heater was provid- The temperature-pressure relief valve must be manu-

ed with a combinationtemperature-pressuresrelief valve all), operated at least once a year. Caution should be

certified by a nationally recognizedtestinglaboratory that taken to ensure that (1) no one is in front of or

maintains periodic inspection of production of listed around the outlet of the temperature-pressure relief

equipment or materials, as meeting the requirementsfor va ved scharge ne, and (2) the water manua y d s-

Relief Valvesand Automatic Gas Shutoff Devicesfor Hot

ged will not cause any bodily injury or property

Water Supply Systems, and the latest edition of ANSI age because the water may be extremely hot.

Z21.22 and the code requirements of ASME. If replaced, Ier manually operating the valve, it fails to com-

the valve must meet the requirements of localcodes,but pletely reset and continues to release water, immedi-

not lessthan a combination temperature and pressure ately close the cold water inlet to the water heater,

relief valve certified as meeting the requirements for follow the draining instructions, and replace the

Relief Valvesand Automatic Gas Shutoff Devicesfor Hot temperature-pressure relief valve with a new one.

Water SupplySystems,ANSIZ21.22 by a nationally recog-

nizedtesting laboratory that maintainsperiodicinspecton SHUTOFF

Iof productionof listedequipment or materials.

_ VALVEVALVE

The valve must be marked with a maximum set pressure

not to exceedthe marked hydrostaticworking pressureof _---_-'-_ __ _

the water heater (150 Ibs./sq.in.) and a dischargecapacity HOT COLD

not lessthan the water heater input rate asshown on the

model rating plate. (Electric heaters - watts divided by

1000 x 3415 equal BTU/Hr.rate.)

Your local jurisdictional authority, while mandating the f

useof a temperature-pressurerelief valvecomplying with

ANSI Z21.22 and ASME, may require a valve model differ- _ --

ent from the one furnishedwith the water heater.

Compliancewith suchlocalrequirements mustbe satisfied

by the installer or end user of the water heater with a

locally prescribed temperature-pressure relief valve

installedin the designatedopening in the water heater in PRESSURE

placeof the factoryfurnishedvalve. RELIEFVALVE

For safe operation of the water heater, the relief valve

must not be removed from it's designated opening or

plugged. _g)

The temperature-pressure relief valve must be installed

directly into the fitting of the water heater designatedfor []

the relief valve. Positionthe valve downward and provide I

tubing sothat any dischargewill exit only within 6 inchesI

above, or at any distance below the structural floor. Be

certain that no contact is made with any live electrical

part. The discharge opening must not be blocked or'

reducedin sizeunder any circumstances.Excessivelength,

over 30 feet, or useof more than four elbows can cause

restrictionand reducethe dischargecapacityof the valve.

No valve or other obstructionisto be placedbetween the 6"AIRGAP

reliefvalve and thetank. Do not connecttubing directlyto

dischargedrain unlessa 6 air gap isprovided.To prevent -- m

bodily injury,hazardto life, or propertydamage,the relief FLOORDRAIN

valve must be allowed to dischargewater in quantities

shouldcircumstancesdemand. If the dischargepipe isnot

connectedto a drain or other suitable means, the water RELIEF VALVE OPENING

flow may causepropertydamage. Atthetimeofmanufacture,thiswaterheaterwasprovidedwithacombination

The DischargePipe: temperature-pressurereliefvalvelistedascomplyingwiththestandardforrelief

• Must notbe smallerin sizethan the outlet pipe size of valvesanda_oma_.icgasshut-offdevicesforhotwatersupp}ysystems,AnSI

the valve, or have any reducing couplings or other z21.22.Forsafeoperationofthewaterheater,thereliefvalvemustnotbe

removedfromitsdesignatedpointofinstallationorplugged.

restrictions. Yourlocalurisdictionalauthority,whilemandatingtheuseofatemperature-

. Must not beplugged or blocked, pressurereliefvalvecomplyingwithAnsiZ21.22andASME,mayrequireavalve

• Must beof material listedfor hot water distribution, modeldifferentfromtheonefurnishedwiththewaterheater.

• Must be installed so as to allow complete drainage of Compliancewithsuchlocalrequirementsmustbesatisfiedbytheinstalleror

enduserofthewaterheaterwitha locallyprescribedtemperature-pressure

both the temperature-pressurerelief valve, and the dis- reliefvalveinstalledinthedesignatedopeninginthewaterheater.

chargepipe. Seemanualheading-"Temperature-PressureReliefValves"forinstallationand

• Must terminate at an adequate drain, maintenanceofreliefvalve,dischargeline,andothersafetyprecautions.

• Must not have any valve between the relief valve and

tank.

Instructions for Installation (cont'd)

Filling the Water Heater

A CAUTION ] For proper venting in certain installations, a larger diameter

Never use this wa_less it is completely [ vent pipe may be necessary. Due to great variances in instaUa-

filled with water. Toprevent damage to the tank, | tions, unforeseeable by the manufacturer of the water heater,

the tank must be filledwith water. Water must flow / you must consult your gas company to aid you in determining

from the hot water faucet before turning "ON" gas/

tO the water heater. I the proper venting for your water heater from the vent tables

in the latest edition of the National Fuel Gas Code ANSI

To fill the water heater with water: Z223.1, also referred to as NFPA 54.

Close the water heater drain valve by turning the handle to

the right (clockwise). The drain valve is on the lower front Check the venting system for signs of obstruction or deterio-

of the water heater, ration and replace if needed.

Open the cold water supply valve to the water heater.

NOTE: The cold water supply valve must he left open The combustion and ventilation air flow must not be

when the water heater is in use. obstructed.

To insure complete fiUing of the tank, allow air to exit by

opening the nearest hot water faucet. Allow water to run _WARNING ]

until a constant flow is obtained. This will let air out of the Obstructed or deteriorated vent systems may pre-

water heater and the piping, ent a serious health risk or asphyxiation.

Check all new water piping for leaks. Repair as needed.

• Place the draft hood legs in the receiving holes on the top

Venting of the water heater. The legs will snap in the holes to give a

tight fit.

• Place the vent pipe over the draft hood. With the vent pipe

AWARNING in position, drill a sinai1 hole through both the vent pipe

VENT DAMPERS - Any vent damper, whether it is and draft hood. Secure them together with a sheet metal

operated thermally or otherwise must be removed screw.

itits use inhibits proper drafting of the water

heater.

Thermally Operated Vent Dampers: Gas-fired water

heaters having thermal efficiency in excess of 80% DRAFTHOOD _ ] VENT_I I _lr

may produce a relatively low flue gas temperature. , _ SCREW___I DRAFT HOOD

Such temperatures may not be high enough to "_% _ _"_,_%l_'_

properly open thermally operated vent dampers.

This wouldcause spillage of flue gases and may _ LVENTTO OUTDOORSOR

cause carbon monoxide poisoning. DRAFT-_UUu_ \_ CHIMNEY

Vent dampers must bear evidence of certification as ( oT_e _

complying with the latest edition of American

National Standard ANSI Z21.68 (ANSI Z21,66 & 87,

respectively, cover electrically and mechanically actu-

ated vent dampers). Before installation of any vent

damper, consult your local gas utility or local codes

for further information. AWARNING

The water heater with draft hood installed must be

properly vented to a chimney which terminates out-

doors. Never operate the water heater unless it is

vented to the outdoors and has adequate air supply

AWARNING to avoid risks of improper operation, explosion or

asphyxiation.

To insure proper ventin_l of this gas-fired water

heater, the correct vent pipe diameter must be uti-

lized. Any additions or deletions of other gas appli- AWARNING

ances on a common vent with this water heater

may adversely affect the operation of the water The vent pipe from the water heater must be no

heater, Consult the local gas utility or call Maytag less than the diameter of the draft hood outlet on

Customer Service at 1-800-788-8899 for an autho- |the water heater, and must slope upward to the

rized servicer if any such changes are planned. I chimney at least 1/,inch per linear foot.

Instructions for Installation (cont'd)

Gas Piping

All vent gases must be completely vented to the outdoors of AWARNING

the structure (dwelling). Install only the draft hood provided Make sure the gas supplied is the same type listed

with the new water heater and no other draft hood. on the model rating plate. The inlet gas pressure

Vent pipes must be secured at each joint with sheet metal must not exceed 10.5 in, water column (2.6kPa) for

screws, natural gas or 13 in. water column (3.2kPa) for

propane (L.R) gas. The minimum inlet gas pressure

listed on the model rating plate is for the purpose

-- "------_- TO of input adjustment.

i CilMNEY "WARNING [

If thegas control valve is subjected to pressures

r _ exceeding '/1 pound per square inch (3.5kPa), the I

VENT PIPEINSTALLATION damage to the gas control valve could result in a

f re or explos on from leak ng gas.

There must be a minimum of6" clearancebetween singlewallvent

pipe and any combustiblematerial. Filland sealanyclearance AWARNING

between singlewallvent pipe and combustiblematerialwith mortar If the main gas line shutoff serving all gas appli- [

ances is used, also turn "off" the gas at each appli-

mix, cement, or other noncombustiblesubstance.For other than sin- ance. Leave all gas appliances shut off until the

glewall, foliowvent pipe manufacturer'sclearancespecifications.To water heater installation is complete.

insure atight fit of the vent pipe in a brickchimney, sealaround the

ventpipe with mortar mix cement. A gas line of sufficient size must be run to the water heater.

Consult the latest edition of National Fuel Gas Code ANSI

Z223.1, also referred to as NFPA 54 and the gas company

[ concerning pipe

AWARNING

size.

Failure to have required clearances between vent l

piping and combustible material will result in a fire ] There must be:

hazard. I

• A readily accessible manual shut offvalve in the gas supply

line serving the water heater, and

AWARNING [ • A drip leg (sediment trap) ahead of the gas control valve to

Be sure vent pipe is properly connected to prevent I help prevent dirt and foreign materials from entering the gas

escape of danc_erous flue gases which could cause control valve.

deadly asphyxiation. •A flexible gas connector or a ground joint union between the

shutoff valve and control valve to permit servicing of the unit.

] Be sure to check all the gas piping for leaks before lighting the

_kWARNING

Chemical vapor corrosion of the flue and vent sys-/ water heater. Use a soapy water solution, not a match or open

tern may occur if air for combustion contains certain /

chemical vapors. Spray can propellants, cleaning sol-[ flame. Rinse off soapy solution and wipe dry.

vents, refrigerator and air conditioner refrigerants, /

swimming pool chemicals, calcium and sodium chlo-[ Standard Models are for installation up to 3,300 feet above

ride, waxes, bleach, and process chemicals are typi-|

cal compounds which are potentially corrosive. / sealevel

HighAltitude Models are for installation from 3,300 to

5,500 feet above sea level.

If a standard model is installed above 3,300 feet or a high alti-

tude model is installed above 5,500 feet, the input rating must

be reduced at the rate of 4 percent for each 1,000 feet above

sea level. Contact your local gas utility for further information.

The appliance AWARNING Iand its gas connection must be leak

testedbefore placing the appliance in operation.

Instructions for Installation (cont'd)

Gas Piping (cont'd)

A'WARNING / GAS PIPING WITH

The appliance a_dual shutoff valve[ _ FLEXIBLE CONNECTOR

must be disconnected from the gas supply piping"

system during any pressure testing of the gas sys-

tem at test pressures in excess of 1/2 pound per GASSUPPLYPIPING

square inch (3.5kPa). _l

The appliance must be isolated from the gas sup-

ply piping system by closing its individual manual fill

shutoff valve during any pressure testing of the

MANUAL

gas supply piping system at test pressures equal SHUTOFF

or less than 1/2 pound per square inch (3.SkPa). VALVE

FLEXIBLE GAS CONNECTOR

•,WARNING I LABELEDASCOMPLYING

WITH ANSI STANDARDS

Use pipe joint compound or teflon tape marked as I

[ being resistant to the action of petroleum [Propane I GROUNDJOINT

[ (L.R)]gases. j UNION(OPTIONAL)

SEDIMENT TRAP

DRIP LEG GAS

A sediment trap shall be installed as close to the inlet of the 3" MIN. (SEDIMENT CONTROL

water heater as practical at the time of water heater installa- TRAP)CAP VALVE

tion. The sediment trap shall be either a tee fitting with a

capped nipple in the bottom outlet or other device recognized

as an effective sediment trap. If a tee fitting is used, it shall be

installed in conformance with one of the methods of installa-

tion shown below. GAS PIPING WITH ALL BLACK IRON PIPE TO

GAS CONTROL

Connecting the gas piping to the gas control valve of the

water heater can be accomplished by either of the two meth- GASSUPPLYPIPING

ods shown. Q

[ _WARNING SHUToFFMANUAL_ _

IContaminants in the gas lines may cause improper VALVE

Ioperation of the gas control valve that may result

lin fire or explosion. Before attaching the gas line

/be sure that all gas pipe is clean on the inside. To

trap any dirt or foreign material in the gas supply

line, a drip leg (sometimes called a sediment trap) GROUNDJOINT

must be incorporated in the piping. The drip leg UNION _ I_

must be readily accessible. Install in accordance

with the "Gas Piping" section. Refer to the latest _-_ BLACKPIIBLACKPIPE_ GAS

edition of the National Fuel Gas Code, ANSI Z223.1, T_I_I DRIP LEG _11 CONTROL

also referred to as NFPA 54. VALVE

" _J CAP

Instructions for Installation (cont'd)

Installation Checklist

BEFORE LIGHTING THE PILOT: CHECK FOR LEAKS

• Check the gas fines for leaks. Be sure to check all your gas pipes for leaks before lighting

a. Use a soapy water solution. DO NOT test for gas leaks your water heater. Use a soapy water solution, not a match or

using a match or open flame, open flame. Check the factory gas fittings after pilot is lit and

b. Brush the soapy water solution on all gas pipes, joints gas control knob is still in "PILOT" position. Then, check the

and fittings, fittings when the main burner is turned "ON". Use a soapy

c. Check for bubbling soap. This means you have a leak. water solution for this, too.

Turn "OFF" gas and make the necessary repairs.

VENTPIPETO

d. Recheck for leaks. OUTDOORS

e. Rinseoffsoapy solution and wipe dry. ORCHIMNEY SHUTOFFVALVE

• Is the new temperature-pressure relief valve properly HO OLD

installed and piped to an adequate drain? See

"Temperature-Pressure Relief Valve" section.

• Are the cold and hot water lines connected to the water _.._H_[_iOOT_ ) co_i>tt_

heater correctly? See "Water Piping" instructions in the

"Instructions for Installation" section.

GASSUPPLY DRAFTHOOD

PRESSURE

• Is the water heater completely fdled with water? See RELIEFVALVE

"Filling" instructions in the "Instructions for Installation"

section.

SHUTOFF

VALVE

Will a water leak damage anything? See the "Locating the

New Water Heater" section. (Donotcaporplug)

Is there proper clearance between the water heater and

anything that might catch fire? See the "Locating the New DRIPLEG----_ t DRAINVALVE

(Sedimenttrap) _ J_

water Heater" section. PIPECAP

Do you have adequate ventilation so that the water heater 6 iNCHAIRGAP

wifl operate properly? See "Combustion Air and Venti/ation"

in the "Instructions for Installation" section. FLOORDRAIN

Is the draft hood vent piping properly secured? See

"Venting" instructions in the "Instructions for Installation" (POTABLE)

section. HEATING ONLY

Is there proper clearance between the vent pipe and any- _, _,,

thing that might catch on fire? See "Venting" instructions *_ ,_ _ .........

in the "Instructions for Installation" section.

ulXI#IR _-A_R

_XlUU_ H'C_TAIr_C GASFRES_JRE_ w c

Is the vent pipe properly sloped and does the vent termi- 15o

" g'i

nate outdoors? See Ventin nstructions in the _, . .e

"Instructions for Installation" section. AUTOMATICSTORAGEWATERHEATER

Do you need to call your gas company to check the gas

pipe and its hookup? M. isaTrademarkofMaytaCorporationand

me'

]s used under L,eense to State _ndustrles, ]nc,

MODEL RATING PLATE

Instructions for Operation

Lighting

_WARNING __

BEFORE LIGHTING [PROPANE (L.P.) GAS WATER

HEATERS]: Propane (L.P.) gas is heavier than air.

Should there be a leak in the system, the gas will

settle near the ground. Basements, crawl spaces,

skirted areas under manufactured (mobile) homes

(even when ventilated), closets and areas below

ground level will serve as pockets for the accumula-

tion of this gas. Before attempting to light or relight [ Figure 6 1

the water heater's pilot or turning on a nearby elec-

trical light switch, be absolutely sure there is no

accumulated gas in the area. Search for odor of gas

by sniffing at ground level in the vicinity of the

appliance. If odor isdetected, follow steps indicated

at "For Your Safety" on the cover page of this man-

ual then leave the premises.

Lighting and operating instructions are located on front of

the water heater, above or to one side of the gas control valve.

[Figure,]

AWARNING

AN ODORANT ISADDED TO THE GAS USED

BYTHIS WATER HEATER. _

FOR YOUR SAFETY

IF YOU SMELL GAS:

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any

phone in your building.

• Immediately call your gas supplier from a neigh-

bor's phone. Follow the gas supplier's instructions.

• If you cannot reach your gas supplier, call the fire

department.

[ Figure 8 ]

AWARNING

DO NOT force the gas control knob. Use only your

hand to push it down to light the pilot, or to turn it

to "ON", "OFF" or "PILOT". Never use a tool such as

a lever, wrench or pliers. Do not hit or damage the

knob. A damaged knob may result in an explosion

and serious injury. If you have problem turning the

knob, call the gas supplier immediately.

INNERDOOR

[ Figure 9 ] _ OUTERDOOR

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Maytag Nine HP5940S User manual

Brand: Maytag

Model: Nine HP5940S

Category: Water heaters & boilers

Type: User manual

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Maytag Nine HP5940S User manual

Maytag Nine HP5940S User manual

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