Schumacher Electric SE-2151MA Owner's manual

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0099000931-1
Models / Modelos: SE-40MAP, SE-70MA, SE-82-6,
SE-125A, SE-520MA, SE-1010-2, SE-1052, SE-1250,
SE-1275A, SE-1510MA, SE-2151MA, SE-5212A
READ THE ENTIRE MANUAL BEFORE USING THIS PRODUCT. •
FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY OR DEATH.
LEA EL MANUAL COMPLETO ANTES DE UTILIZAR ESTE PRODUCTO. CUALQUIER •
FALLA PODRÍA RESULTAR EN SERIAS LESIONES O PODRÍA SER MORTAL.
OWNER’S MANUAL
MANUAL DEL USUARIO
Battery Charger • Cargador de batería
ADVERTENCIA
DO NOT RETURN THIS PRODUCT
TO THE STORE!
CallCustomerServiceforAssistance:
800-621-5485
¡NO LO DEVUELVA ESTE PRODUCTO
A LA TIENDA!
LlameaServiciosalClienteparaAsistencia:
800-621-5485
TABLE OF CONTENTS
SECTION PAGE
IMPORTANTSAFETYINSTRUCTIONS 1
PERSONALPRECAUTIONS 2
PREPARINGTOCHARGE 3
CHARGERLOCATION 3
DCCONNECTIONPRECAUTIONS 3
FOLLOWTHESESTEPSWHENBATTERYISINSTALLEDINVEHICLE 4
FOLLOWTHESESTEPSWHENBATTERYISOUTSIDEVEHICLE 4
GROUNDINGANDACPOWERCORDCONNECTIONS 5
ASSEMBLYINSTRUCTIONS 5
CONTROLPANEL 5
OPERATINGINSTRUCTIONS 7
CALCULATINGCHARGETIME 8
MAINTENANCEINSTRUCTIONS 9
MOVINGANDSTORAGEINSTRUCTIONS 9
TROUBLESHOOTING 10
BEFORERETURNINGFORREPAIRS 12
LIMITEDWARRANTY 12
ÍNDICE
SECCIÓN PÀGINA
INSTRUCCIONESIMPORTANTESDESEGURIDAD17
PRECAUCIONESPERSONALES 18
PREPARACIÓNPARALACARGA 19
UBICACIÓNDELCARGADOR 19
PRECAUCIONESDECONEXIÓNENCC 20
SIGAESTOSPASOSCUANDOLABATERÍAESTÉCOLOCADAEN
ELVEHÍCULO 20
SIGAESTOSPASOSCUANDOLABATERÍASEENCUENTREFUERA
DELVEHÍCULO 21
CONEXIONESATIERRAYENERGÍADECA 21
INSTRUCCIONESDEMONTAJE 22
PANELDECONTROL 22
INSTRUCCIONESDEOPERACIÓN 24
CÁLCULODETIEMPODECARGA 25
INSTRUCCIONESDEMANTENIMIENTO 26
INSTRUCCIONESPARAELMANEJOYALMACENAMIENTO 26
LOCALIZACIÓNYSOLUCIÓNDEPROBLEMAS 27
ANTESDEDEVOLVERAREPARACIONES 29
GARANTÍALIMITADA 30
1
IMPORTANT: READ AND SAVE THIS SAFETY AND INSTRUCTION MANUAL.
SAVE THESE INSTRUCTIONS –TheSEserieschargersofferawiderangeoffeatures
toaccommodateyourneeds.Thismanualwillshowyouhowtouseyourchargersafely
andeffectively.Pleaseread,understandandfollowtheseinstructionsandprecautions
carefully,asthismanualcontainsimportantsafetyandoperatinginstructions.Thesafety
messagesusedthroughoutthismanualcontainasignalword,amessageandanicon.
Thesignalwordindicatesthelevelofthehazardinasituation.
Indicatesanimminentlyhazardoussituationwhich,ifnotavoided,willresultin
deathorseriousinjurytotheoperatororbystanders.
Indicatesapotentiallyhazardoussituationwhich,ifnotavoided,couldresultin
deathorseriousinjurytotheoperatororbystanders.
Indicatesapotentiallyhazardoussituationwhich,ifnotavoided,couldresultin
moderateorminorinjurytotheoperatororbystanders.
Indicatesapotentiallyhazardoussituationwhich,ifnotavoided,couldresultin
damagetotheequipmentorvehicleorpropertydamage.
Safetymessagesinthismanualcontaintwodifferenttypestyles.
Unnumberedtypestatesthehazard.•
Numberedtypestateshowtoavoidthehazard.•
Theicongivesagraphicaldescriptionofthepotentialhazard.
PursuanttoCaliforniaProposition65,thisproductcontainschemicalsknownto
theStateofCaliforniatocausecancerandbirthdefectsorotherreproductive
harm.
IMPORTANT SAFETY INSTRUCTIONS - SAVE THESE INSTRUCTIONS -1. This
manualcontainsimportantsafetyandoperatinginstructions
RISK OF ELECTRIC SHOCK OR FIRE.
Keepoutofreachofchildren.1.1
Donotexposethechargertorainorsnow.1.2
Useonlyrecommendedattachments.Useofanattachmentnotrecommendedorsold1.3
bySchumacher®ElectricCorporationmayresultinariskofre,electricshockorinjury
topersonsordamagetoproperty.
Toreducetheriskofdamagetotheelectricplugorcord,pullbytheplugratherthanthe1.4
cordwhendisconnectingthecharger.
Anextensioncordshouldnotbeusedunlessabsolutelynecessary.Useofanimproper1.5
extensioncordcouldresultinariskofreandelectricshock.Ifanextensioncordmust
beused,makesure:
Thatthepinsontheplugoftheextensioncordarethesamenumber,sizeandshape•
asthoseoftheplugonthecharger.
Thattheextensioncordisproperlywiredandingoodelectricalcondition.•
ThatthewiresizeislargeenoughfortheACampereratingofthechargeras•
speciedinsection8.
Toreducetheriskofelectricshock,unplugthechargerfromtheoutletbeforeattempting1.6
anymaintenanceorcleaning.Simplyturningoffthecontrolswillnotreducethisrisk.
2
Donotoperatethechargerwithadamagedcordorplug;havethecordorplugreplaced1.7
immediatelybyaqualiedserviceperson.(Callcustomerserviceat:1-800-621-5485.)
Donotoperatethechargerifithasreceivedasharpblow,beendroppedorotherwise1.8
damagedinanyway;takeittoaqualiedserviceperson.(Callcustomerserviceat:
1-800-621-5485.)
Donotdisassemblethecharger;takeittoaqualiedservicepersonwhenserviceor1.9
repairisrequired.Incorrectreassemblymayresultinariskofreorelectricshock.(Call
customerserviceat:1-800-621-5485.)
RISK OF EXPLOSIVE GASES.
WORKINGINTHEVICINITYOFALEAD-ACIDBATTERYISDANGEROUS.1.10
BATTERIESGENERATEEXPLOSIVEGASESDURINGNORMALBATTERY
OPERATION.FORTHISREASON,ITISOFUTMOSTIMPORTANCETHATYOU
FOLLOWTHEINSTRUCTIONSEACHTIMEYOUUSETHECHARGER.
Toreducetheriskofabatteryexplosion,followtheseinstructionsandthosepublished1.11
bythebatterymanufacturerandthemanufacturerofanyequipmentyouintendtousein
thevicinityofthebattery.Reviewthecautionarymarkingsontheseproductsandonthe
engine.
Thischargeremploysparts,suchasswitchesandcircuitbreakers,thattendtoproduce1.12
arcsandsparks.Ifusedinagarage,locatethischarger18inches(46cm)ormore
aboveoorlevel.
PERSONAL PRECAUTIONS2.
RISK OF EXPLOSIVE GASES.
NEVERsmokeorallowasparkorameinthevicinityofabatteryorengine.2.1
Removepersonalmetalitemssuchasrings,bracelets,necklacesandwatcheswhen2.2
workingwithalead-acidbattery.Alead-acidbatterycanproduceashort-circuitcurrent
highenoughtoweldaringortheliketometal,causingasevereburn.
Beextracautioustoreducetheriskofdroppingametaltoolontothebattery.Itmight2.3
sparkorshort-circuitthebatteryorotherelectricalpartthatmaycauseanexplosion.
UsethischargerforchargingLEAD-ACIDbatteriesonly.Itisnotintendedtosupply2.4
powertoalowvoltageelectricalsystemotherthaninastarter-motorapplication.Do
notusethisbatterychargerforchargingdry-cellbatteriesthatarecommonlyusedwith
homeappliances.Thesebatteriesmayburstandcauseinjurytopersonsanddamageto
property.
NEVERchargeafrozenbattery.2.5
NEVERoverchargeabattery.2.6
Considerhavingsomeonecloseenoughbytocometoyouraidwhenyouworkneara2.7
lead-acidbattery.
Haveplentyoffreshwaterandsoapnearbyincasebatteryacidcontactsyourskin,2.8
clothingoreyes.
Wearcompleteeyeandbodyprotection,includingsafetygogglesandprotective2.9
clothing.Avoidtouchingyoureyeswhileworkingnearthebattery.
Ifbatteryacidcontactsyourskinorclothing,immediatelywashtheareawithsoapand2.10
water.Ifacidentersyoureye,immediatelyoodtheeyewithcoldrunningwaterforat
least10minutesandgetmedicalattentionrightaway.
3
Ifbatteryacidisaccidentallyswallowed,drinkmilk,thewhitesofeggsorwater.DONOT2.11
inducevomiting.Seekmedicalattentionimmediately.
PREPARING TO CHARGE3.
RISK OF CONTACT WITH BATTERY ACID. BATTERY ACID IS
A HIGHLY CORROSIVE SULFURIC ACID.
Ifitisnecessarytoremovethebatteryfromthevehicletochargeit,alwaysremovethe3.1
groundedterminalrst.Makesurealloftheaccessoriesinthevehicleareofftoprevent
arcing.
Besuretheareaaroundthebatteryiswellventilatedwhilethebatteryisbeingcharged.3.2
Cleanthebatteryterminalsbeforechargingthebattery.Duringcleaning,keepairborne3.3
corrosionfromcomingintocontactwithyoureyes,noseandmouth.Usebakingsoda
andwatertoneutralizethebatteryacidandhelpeliminateairbornecorrosion.Donot
touchyoureyes,noseormouth.
Adddistilledwatertoeachcelluntilthebatteryacidreachesthelevelspeciedbythe3.4
batterymanufacturer.Donotoverll.Forabatterywithoutremovablecellcaps,such
asvalveregulatedleadacidbatteries(VRLA),carefullyfollowthemanufacturer’s
recharginginstructions.
Read,understandandfollowallinstructionsforthecharger,battery,vehicleandany3.5
equipmentusednearthebatteryandcharger.Studyallofthebatterymanufacturer’s
specicprecautionswhilechargingandrecommendedratesofcharge.
Determinethevoltageofthebatterybyreferringtothevehicleowner’smanualand3.6
makesurethattheoutputvoltageselectorswitchissettothecorrectvoltage.Ifthe
chargerhasanadjustablechargerate,chargethebatteryinthelowestraterst.
Makesurethatthechargercableclipsmaketightconnections.3.7
CHARGER LOCATION4.
RISK OF EXPLOSION AND CONTACT WITH
BATTERY ACID.
LocatethechargerasfarawayfromthebatteryastheDCcablespermit.4.1
Neverplacethechargerdirectlyabovethebatterybeingcharged;gasesfromthe4.2
batterywillcorrodeanddamagethecharger.
Donotsetthebatteryontopofthecharger.4.3
Neverallowbatteryacidtodripontothechargerwhenreadingtheelectrolytespecic4.4
gravityorllingthebattery.
Donotoperatethechargerinaclosed-inareaorrestricttheventilationinanyway.4.5
DC CONNECTION PRECAUTIONS5.
ConnectanddisconnecttheDCoutputclipsonlyaftersettingallofthechargerswitches5.1
tothe“off”position(ifapplicable)andremovingtheACplugfromtheelectricaloutlet.
Neverallowtheclipstotoucheachother.
Attachtheclipstothebatteryandchassis,asindicatedinsections6and7.5.2
4
FOLLOW THESE STEPS WHEN BATTERY IS INSTALLED IN VEHICLE6.
A SPARK NEAR THE BATTERY MAY CAUSE A
BATTERY EXPLOSION. TO REDUCE THE RISK
OF A SPARK NEAR THE BATTERY:
PositiontheACandDCcablestoreducetheriskofdamagebythehood,doorand6.1
movingorhotengineparts.NOTE:Ifitisnecessarytoclosethehoodduringthe
chargingprocess,ensurethatthehooddoesnottouchthemetalpartofthebatteryclips
orcuttheinsulationofthecables.
Stayclearoffanblades,belts,pulleysandotherpartsthatcancauseinjury.6.2
Checkthepolarityofthebatteryposts.ThePOSITIVE(POS,P,+)batterypostusually6.3
hasalargerdiameterthentheNEGATIVE(NEG,N,-)post.
Determinewhichpostofthebatteryisgrounded(connected)tothechassis.Ifthe6.4
negativepostisgroundedtothechassis(asinmostvehicles),seestep6.5.Ifthe
positivepostisgroundedtothechassis,seestep6.6.
Foranegative-groundedvehicle,connectthePOSITIVE(RED)clipfromthebattery6.5
chargertothePOSITIVE(POS,P,+)ungroundedpostofthebattery.Connectthe
NEGATIVE(BLACK)cliptothevehiclechassisorengineblockawayfromthebattery.
Donotconnectthecliptothecarburetor,fuellinesorsheet-metalbodyparts.Connect
toaheavygaugemetalpartoftheframeorengineblock.
Forapositive-groundedvehicle,connecttheNEGATIVE(BLACK)clipfromthebattery6.6
chargertotheNEGATIVE(NEG,N,-)ungroundedpostofthebattery.Connectthe
POSITIVE(RED)cliptothevehiclechassisorengineblockawayfromthebattery.Do
notconnectthecliptothecarburetor,fuellinesorsheet-metalbodyparts.Connecttoa
heavygaugemetalpartoftheframeorengineblock.
ConnectchargerACsupplycordtoelectricaloutlet.6.7
Whendisconnectingthecharger,turnallswitchestooff,disconnecttheACcord,remove6.8
theclipfromthevehiclechassisandthenremovetheclipfromthebatteryterminal.
SeeCALCULATINGCHARGETIMEforlengthofchargeinformation.6.9
FOLLOW THESE STEPS WHEN BATTERY IS OUTSIDE VEHICLE7.
A SPARK NEAR THE BATTERY MAY CAUSE A
BATTERY EXPLOSION. TO REDUCE THE RISK
OF A SPARK NEAR THE BATTERY:
Checkthepolarityofthebatteryposts.ThePOSITIVE(POS,P,+)batterypostusually7.1
hasalargerdiameterthantheNEGATIVE(NEG,N,-)post.
Attachatleasta24-inch(61cm)long6-gauge(AWG)insulatedbatterycabletothe7.2
NEGATIVE(NEG,N,-)batterypost.
ConnectthePOSITIVE(RED)chargercliptothePOSITIVE(POS,P,+)postofthe7.3
battery.
PositionyourselfandthefreeendofthecableyoupreviouslyattachedtotheNEGATIVE7.4
(NEG,N,-)batterypostasfarawayfromthebatteryaspossible–thenconnectthe
NEGATIVE(BLACK)chargercliptothefreeendofthecable.
Donotfacethebatterywhenmakingthenalconnection.Asstatedin7.4,faceaway7.5
fromthebatterywhenconnectingthenegativecliptothecable.
ConnectchargerACsupplycordtoelectricaloutlet.7.6
Whendisconnectingthecharger,alwaysdosointhereverseorderoftheconnecting7.7
procedureandbreaktherstconnectionwhileasfarawayfromthebatteryaspractical.
Amarine(boat)batterymustberemovedandchargedonshore.Tochargeitonboard7.8
requiresequipmentspeciallydesignedformarineuse.
5
GROUNDING AND AC POWER CORD CONNECTIONS8.
RISK OF ELECTRIC SHOCK OR FIRE.
Thisbatterychargerisforuseonanominal120-voltcircuitand8.1
hasagroundedplugthatlooksliketheplugillustrated.Thecharger
mustbegroundedtoreducetheriskofelectricshock.Theplugmust
bepluggedintoanoutletthatisproperlyinstalledandgroundedin
accordancewithalllocalcodesandordinances.Theplugpinsmust
tthereceptacle(outlet).Donotusewithanungroundedsystem.
8.2 NeveraltertheACcordorplugprovided–ifitdoesnotttheoutlet,
haveapropergroundedoutletinstalledbyaqualiedelectrician.Animproper
connectioncanresultinariskofanelectricshockorelectrocution.NOTE:Pursuantto
CanadianRegulations,useofanadapterplugisnotallowedinCanada.Useofan
adapterplugintheUnitedStatesisnotrecommendedandshouldnotbeused.
RecommendedminimumAWGsizeforextensioncord:8.3
ACinputrating,amperes* AWGsizeofcord,Lengthofcord,feet(m)
Atleast Butlessthan 25(7.6) 50(15.2) 100(30.5) 150(45.6)
0 2 18 18 18 16
2 3 18 18 16 14
3 4 18 18 16 14
4 5 18 18 14 12
5 6 18 16 14 12
6 8 18 16 12 10
8 10 18 14 12 10
10 12 16 14 10 8
12 14 16 12 10 8
14 16 16 12 10 8
16 18 14 12 8 8
18 20 14 12 8 6
*Iftheinputratingofachargerisgiveninwattsratherthaninamperes,the
correspondingampereratingistobedeterminedbydividingthewattageratingbythe
voltagerating-forexample:
1200watts/120volts=10amperes
ASSEMBLY INSTRUCTIONS9.
Removeallcordwrapsanduncoilthecablespriortousingthebatterycharger.
CONTROL PANEL10.
6
NOTE:NotallswitchesandLED’sareavailableonallmodels.
Ammeter
TheAmmeterindicatestheamountofcurrent,measuredinamps,thatisbeingdrawn
bythebattery.Asabatterytakesonacharge,itdrawslesscurrentfromthecharger.
Correspondingly,themeterwillshowlesscurrentbeingdrawnbythebattery.Whenthe
currentstopsdecreasing,thebatteryischarged.Thestartareaofthemeterindicatesa
highrateofcurrentbeingdrawnfromthecharger.Whencrankinganengine,themeter
needlewillbeattheextremerightsideofthestartarea.The2ampchargeratemay
indicatesomeactivityonthemeter,althoughthemeterdoesnothavetheresolution
todisplaythislowrate.Forthe2ampchargerate,atrianglehasbeenprovided.Its
accuracyhasbeencalibratedforusewithsmallbatteries.
Percent of Charge•
Thepercentofchargescaleisintendedasavisualaidtohelpsimplifyreadingthe
stateofcharge.Itisscaledforusewiththe6,10,12,15or30ampchargerateonly.
Forthe2ampchargerate,usethetriangle.Thepercentofchargeisbasedonthe
currentdrawnbythebattery.Forthisreason,accuracywillvarywiththesizeand
batterytype.Typicallya28amperehourgelcellbatterywilldrawlesscurrentatthe
endofthechargecyclethana140amperehourwetcellbattery.Thismeansthatthe
indicationforafullychargedlargebatterymaybeslightlylessthan100%.
Battery Type Switch
Usethisswitchtosetthetypeofbatterytobecharged.
SLI• –TheseinitialsstandforStarting,LightingandIgnition,whicharethethreebasic
functionswhichabatteryhastoperformonallnormalvehicles.Thisbatterytypeis
usuallyusedincars,trucksandmotorcycles.Thesebatterieshaveventcapsand
areoftenmarked“LowMaintenance”or“Maintenance-free”.Thistypeofbattery
isdesignedtodeliverquickburstsofenergy(suchasstartingengines)andhave
agreaterplatecount.Theplateswillalsobethinnerandhavesomewhatdifferent
materialcomposition.MostMaintenanceFreeBatteriesareSLI,otherwiseknown
asFlooded,RegularorStandardBatteries.Regularbatteriesshouldnotbeusedfor
deepcycleapplications.
Deep-Cycle• –Deep-cyclebatteriesareusuallymarkedas“Deep-Cycle”or“Marine”.
Deep-cyclebatteriesareusuallylargerthantheothertypes.Thistypeofbatteryhas
lessinstantenergybutsomewhatgreaterlong-termenergydeliverythanregular
batteries.Deepcyclebatterieshavethickerplatesandcansurviveanumberof
dischargecycles.
AGM• –TheAbsorbedGlassMatconstructionallowstheelectrolytetobesuspended
incloseproximitywiththeplate’sactivematerial.Intheory,thisenhancesboththe
dischargeandrechargeefciency.Actually,theAGMbatteriesareavariantofSealed
VRLA(valveregulatedleadacid)batteries.Popularusesincludehighperformance
enginestarting,powersports,deepcycle,solarandstoragebattery.AGMbatteries
aretypicallygooddeepcyclebatteries,andtheydeliverbestlifeperformance
ifrechargedbeforethebatterydropsbelowa50percentcharge.IftheseAGM
batteriesarecompletelydischarged,thecyclelifewillbearound300cycles.Thisis
trueofmostAGMbatteriesratedasdeepcyclebatteries.
GEL• –TheGelCellissimilartotheAGMstylebecausetheelectrolyteissuspended,
butdifferentbecausetechnicallytheAGMbatteryisstillconsideredtobeawetcell.
TheelectrolyteinaGELcellhasasilicaadditivethatcausesittosetuporstiffen.
Therechargevoltagesonthistypeofcellarelowerthantheotherstylesofleadacid
battery.Thisisprobablythemostsensitivecellintermsofadversereactionstoover-
voltagecharging.GelBatteriesarebestusedinVERYDEEPcycleapplicationand
maylastabitlongerinhotweatherapplications.Iftheincorrectbatterychargeris
usedonaGelCellbattery,poorperformanceandprematurefailureiscertain.
Whenantimonyisknowntobeoneofthematerialsusedinthebattery’sconstruction,
thatbatteryisconventional/lowmaintenancetype.
Somelowmaintenancebatterieshavearelativelysmoothtopwithout
7
anyapparentbatteryllercaps.If,however,thebatterymanufacturer/distributor
recommendsperiodiccheckingoftheelectrolytelevelandprovidesaccesstothe
batteryforwateradditions,thebatteryisprobablyaconventional/lowmaintenancetype.
Charge Rate Selector Switch (Voltage/Amp Selector)
Usethisswitchtosetthemaximumchargeratetooneofthefollowing.
2A Slow Charge Rate• –Intendedforchargingsmallbatteriessuchasthose
commonlyusedingardentractors,snowmobilesandmotorcycles.The2Aratecan
beusedtowarmortricklechargelargerbatteries.
6A, 10A, 12A, 15A Fast and 30A Rapid Charge Rate• –Useforcharging
automotive,marineanddeep-cyclebatteries.Notintendedforindustrialapplications.
Engine Start• –Providesadditionalampsforcrankinganenginewithaweakorrun
downbattery.Alwaysuseincombinationwithabattery.
Voltage Selector Switch
Usethisswitchtosetthechargertochargea6volt,12voltor24voltbattery.
NOTE:Thesechargersarenotrecommendedfor8or16voltsystems.
LED Indicators
Full Charge• –Whenlit,thisLEDindicatesthatthebatteryisfullychargedand
thechargerhasstoppedchargingandswitchedtotheMaintainModeofoperation
(Automaticchargersonly).
Power On• –Whenlit,thisLEDindicatesthatthereisACpowersuppliedtothe
batterycharger.
Check Battery• –Whenlit,thisLEDindicatesthereissomethingwrongwiththe
battery.ChecktheDCconnectionsforanimproperconnection;otherwisethebattery
maybebad.
OPERATING INSTRUCTIONS11.
Thisbatterychargermustbeproperlyassembledinaccordancewiththe
assemblyinstructionsbeforeitisused.
Overview
ConnectthebatteryfollowingtheprecautionslistedinSections6and7.1.
Selecttheappropriatesettingsforyourbattery.2.
ConnecttheACpowerfollowingtheprecautionslistedinSection8.3.
Automatic Charging
IfthechargerhasanAutomaticChargeMode,itcanperformanautomaticcharge.
WhenanAutomaticChargeisperformed,thechargerswitchestotheMaintainMode
(seebelow)automaticallyafterthebatteryischarged.Forabatterywithastarting
voltageunder1volt,usetheManualModersttopre-chargethebatteryforveminutes
togetadditionalvoltageintothebatteryforthechargertoanalyze.
Manual Charging
IfthechargerdoesnothaveanAutomaticChargeMode,youwillbecharginginManual
Mode.Amanualchargerwillcontinuetochargeandwillnotshutoff.Youmustkeep
avisualcheckontheammetertodeterminewhenthebatteryischarged.Besureto
monitorthechargingprocessandstopitwhenthebatteryischarged.Notdoingsomay
causedamagetoyourbatteryorresultinotherpropertydamageorpersonalinjury.
Completion of Charge (Automatic Chargers Only)
WhentheFULLCHARGE(green)LEDislit,thechargerhasstoppedchargingand
switchedtotheMaintainModeofoperation.Ifthe12VDEEPCYCLEbatterytypewas
selected,theCHARGED(green)LEDcomesonwhenthebatteryischargedenoughfor
normaluse.
Maintain Mode (Automatic Chargers Only)
WhentheFULLCHARGE(green)LEDislit,thechargerhasstartedMaintainMode.
8
Inthismode,thechargerkeepsthebatteryfullychargedbydeliveringasmallcurrent,
whennecessary.Ifthebatteryvoltagedropsbelowapresetlevel,thechargerwillgo
backintochargemodeuntilthebatteryvoltagereturnstothefullchargelevel,atwhich
pointthechargerwillreturntomaintainmode.Thevoltageismaintainedatalevel
determinedbytheBATTERYTYPEselected.
NOTE:AnAutomaticchargerautomaticallyswitchesbetweenChargeModeand
MaintainModeasnecessary.TheFULLCHARGE(green)LEDwillcycleonwhen
thebatteryisatfullchargeandoffwhenthevoltagedropsbelowapresetleveland
thechargergoesintoChargeMode.Thiscyclewillcontinue,andtheFULLCHARGE
(green)LEDwillstayonforlongerperiodsoftimeasthebatterybecomesmorefully
charged.Thisisnotapplicabletomanualchargers.
Using the Engine Start feature (If equipped)
Yourbatterychargercanbeusedtojumpstartyourcarifthebatteryislow.Followthese
instructionsonhowtousetheENGINESTARTfeature.
Followallsafetyinstructionsandprecautionsforchargingyourbattery.
Wearcompleteeyeprotectionandclothingprotection.Chargeyourbatteryinawell-
ventilatedarea.
UsingtheENGINESTARTfeatureWITHOUTabatteryinstalledinthe
vehiclecouldcausedamagetothevehicle’selectricalsystem.
Setthechargerateswitchandthetimer(ifequipped)totheOFFposition.1.
WiththechargerunpluggedfromtheACoutlet,connectthechargertothebattery2.
followingtheinstructionsgiveninSection6(FOLLOWTHESESTEPSWHENTHE
BATTERYISINSTALLEDINAVEHICLE).
PlugthechargerACpowercordintotheACoutletfollowingtheprecautionsde-3.
scribedinSection8.
Withthechargerpluggedinandconnectedtothebatteryofthevehicle,setthe4.
chargerateselectorswitchtotheenginestartposition.
Cranktheengineuntilitstartsor5secondspass.Iftheenginedoesnotstart,wait45.
minutesbeforecrankingagain.Thisallowsthebatteryandthechargertocooldown.
NOTE:Duringextremelycoldweather,orifthebatteryisunder2volts,chargethe
batteryfor5minutesbeforecrankingtheengine.
Iftheenginefailstostart,chargethebatteryfor5moreminutesbeforeattemptingto6.
cranktheengineagain.
Aftertheenginestarts,movetheamprateselectorswitchtotheoffpositionand7.
unplugtheACpowercordbeforedisconnectingthebatteryclipsfromthevehicle.
Cleanandstorethechargerinadrylocation.8.
NOTE:Iftheenginedoesturnoverbutneverstarts,thereisnotaproblemwiththe
startingsystem;thereisaproblemsomewhereelsewiththevehicle.STOPcrankingthe
engineuntiltheotherproblemhasbeendiagnosedandcorrected.
CALCULATING CHARGE TIME12.
Usethefollowingtabletomoreaccuratelydeterminethetimeitwilltaketobringa
batterytofullcharge.First,identifywhereyourbatterytsintothechart.
CCA=ColdCrankingAmps
RC=ReserveCapacity
Ah=AmpHour
NRmeansthatthechargersettingisNOTRECOMMENDED.
Findyourbattery’sratingonthechartbelow,andnotethechargetimegivenforeach
chargersetting.Thetimesgivenareforbatterieswitha50%chargepriortorecharging.
Addmoretimeforseverelydischargedbatteries.
9
BATTERY SIZE/RATING
CHARGE RATE/CHARGING TIME
2
AMP
6
AMP
10
AMP
12
AMP
15
AMP
30
AMP
SMALL
BATTERIES
Motorcycle,
garden,
tractor,etc.
6-12AH
2-4
hrs
45min
-1¼
hrs
NR NR NR NR
12-32
AH
4-10
hrs
1¼–
3½hrs
NR NR NR NR
CARS/
TRUCKS
200-315
CCA
40-60
RC
11¼
-14½
hrs
3¾–
4¾hrs
2¼–
3hrs
2–2½
hrs
1½–2
hrs
45min
–1hr
315-550
CCA
60-85
RC
14½
-18¼
hrs
4¾–6
hrs
3–3¾
hrs
2½–3
hrs
2–2½
hrs
1–1¼
hrs
550-1000
CCA
80-190
RC
18¼
-34¾
hrs
6–
11½
hrs
3¾–
7hrs
3–5¾
hrs
2½
–4¾
hrs
1¼–
2½hrs
MARINE/DEEPCYCLE
80RC
17½
hrs
6hrs
3½
hrs
3hrs 2½hrs 1¼hrs
140RC 27hrs 9hrs
5½
hrs
4½hrs 3½hrs 1¾hrs
160RC 30hrs 10hrs 6hrs 5hrs 4hrs 2hrs
180RC 33hrs 11hrs
6¾
hrs
5½hrs 4½hrs 2¼hrs
MAINTENANCE INSTRUCTIONS13.
Afteruseandbeforeperformingmaintenance,unpluganddisconnectthebattery13.1
charger(seesections6,7and8).
Useadryclothtowipeallbatterycorrosionandotherdirtoroilfromthebatteryclips,13.2
cords,andthechargercase.
Ensurethatallofthechargercomponentsareinplaceandingoodworkingcondition,13.3
forexample,theplasticbootsonthebatteryclips.
Servicingdoesnotrequireopeningtheunit,astherearenouser-serviceableparts.13.4
Allotherservicingshouldbeperformedbyqualiedservicepersonnel.13.5
MOVING AND STORAGE INSTRUCTIONS14.
Storethechargerunplugged,inanuprightposition.Thecordwillstillconductelectricity14.1
untilitisunpluggedfromtheoutlet.
Storeinside,inacool,dryplace(unlessyou’reusinganon-boardMarineCharger).14.2
Donotstoretheclipsonthehandle,clippedtogether,onoraroundmetal,orclippedto14.3
cables.
Ifthechargerismovedaroundtheshoportransportedtoanotherlocation,takecareto14.4
avoid/preventdamagetothecords,clipsandcharger.Failuretodosocouldresultin
personalinjuryorpropertydamage.
10
TROUBLESHOOTING15.
PROBLEM POSSIBLE CAUSE REASON/SOLUTION
Noreadingontheammeter. Chargerisnotpluggedin.
Nopoweratthereceptacle.
Clipsarenotmakingagood
connectiontothebattery.
Connectionsarereversed.
Batteryisdefective(willnot
acceptacharge).
2ampchargerateisbeing
used.
PlugthechargerintoanAC
outlet.
Checkforopenfuseorcircuit
breakersupplyingACoutlet.
Checkforpoorconnectionto
batteryandframe.Makesure
connectionpointsareclean.
Rockclipsbackandforthfor
abetterconnection.
Unplugthechargerand
reversetheclips.
Havebatterychecked.
Ammetermayshowno
activityatthe2Achargerate.
Ammeterreadingstayshigh. Batteryisseverely
discharged.
Wrongbatteryvoltage.
Continuechargingbatteryfor
twomorehours.Ifproblem
continueshavethebattery
checked.
Verifythevoltagesettingson
thechargerarecorrect.
Chargerwillnotturnon
whenproperlyconnected.
ACoutletisdead.
Poorelectricalconnection.
Checkforopenfuseorcircuit
breakersupplyingACoutlet.
Checkpowercordand
extensioncordforloosetting
plug.
Thebatteryisconnectedand
thechargerison,butisnot
charging.
Clipsarenotmakingagood
connection.
Checkforpoorconnectionat
batteryandframe.Makesure
connectingpointsareclean.
Rockclipsbackandforthfor
abetterconnection.
Themeasuredcurrentis
muchlowerthanwhatwas
selected.
Thechargerreachedthe
maximumvoltageandis
reducingthecurrent.
Noproblem,thisisanormal
condition.
Ammeterreadslessthan
selectedchargeratewhen
chargingadischarged
battery
Extensioncordistoolongor
wiregaugeistoosmall.
Weakcellorsulfatedplatein
battery.
Batteryisonlypartially
discharged.
Useashorterorheavier
gaugeextensioncord.
Asulfatedbatterywill
eventuallytakeanormal
chargeifleftconnected.Ifthe
batterywillnottakeacharge,
haveitchecked.
Continuetochargethe
battery.
11
PROBLEM POSSIBLE CAUSE REASON/SOLUTION
Thechargerismakingan
audibleclickingsound.
Circuitbreakeriscycling.
Batteryisdefective.
Shortedbatterycablesor
clips.
Severelydischargedbattery,
butotherwiseitisagood
battery.
Reverseconnectionsat
battery.
Thesettingsmaybewrong.
Checkthechargersettings.
Havethebatterychecked.
Circuitbreakercycleswhen
currentdrawistoohigh.
Checkforshortedcablesor
clipsandreplaceifnecessary.
Thebatterymaynotwantto
acceptachargeduetoarun-
downstate.Allowchargingto
continueuntilbatteryhasa
chancetorecoversufciently
totakeacharge.Ifmorethan
20minutes,stopchargingand
havethebatterychecked.
Shutthechargeroffand
correcttheleadconnections.
Chargermakesaloudbuzz
orhum.
Transformerlaminations
vibrate(buzz).
ShortedDiodeAssemblyor
OutputRectierAssembly
(hum).
Noproblem,thisisanormal
condition.
Havechargercheckedbya
qualiedtechnician.
Shortornostartcyclewhen
crankingengine.
Drawingmorethanthe
EngineStartRate.
Failuretowait4minutes(240
seconds)betweencranks.
Clipsarenotmakingagood
connection.
ACcordand/orextension
cordisloose.
Nopoweratreceptacle.
Thechargermaybe
overheated.
Batterymaybeseverely
discharged.
Cranktimevarieswiththe
amountofcurrentdrawn.If
crankingdrawsmorethanthe
EngineStartRate,cranktime
maybelessthan3seconds.
Wait4minutesofresttime
beforethenextcranktoallow
thebatteryandchargerto
cooldown.
Checkforpoorconnectionat
batteryandframe.
Checkpowercordand
extensioncordforloosetting
plug.
Checkforopenfuseorcircuit
breakersupplyingACoutlet.
Thethermalprotectormay
havetrippedandneedsa
littlelongertoclose.Make
surethechargerventsarenot
blocked.Waitandtryagain.
Onaseverelydischarged
battery,chargefor10to15
minutesinthehighestmanual
ratetohelpassistincranking.
12
BEFORE RETURNING FOR REPAIRS16.
Whenachargingproblemarises,makecertainthatthebatteryiscapableofaccepting16.1
anormalcharge.Useagoodbatterytodoublecheckallconnections,ACoutletforafull
120-volts,chargerclipsforcorrectpolarityandthequalityoftheconnectionsfromthe
cablestotheclipsandfromtheclipstothebatterysystem.Theclipsmustbeclean.
Whenabatteryisverycold,partiallychargedorsulfated,itwillnotdrawthefullrated16.2
amperesfromthecharger.Itisbothdangerousanddamagingtoabatterytoforce
higheramperageintoitthanitcaneffectivelyuseinrecharging.
WhenanUNKNOWNOPERATINGPROBLEMarises,pleasereadthecompletemanual16.3
andcallthecustomerservicenumberforinformationthatwillusuallyeliminatetheneed
forreturn.
Iftheabovesolutionsdonoteliminatetheproblemorforinformationabouttroubleshooting,
calltoll-freefromanywhereintheU.S.A.
1-800-621-5485
7:00amto5:00pmCentralTimeMondaythroughFriday
LIMITED WARRANTY17.
SCHUMACHER ELECTRIC CORPORATION, 801 BUSINESS CENTER DRIVE,
MOUNT PROSPECT, IL 60056-2179, MAKES THIS LIMITED WARRANTY TO THE
ORIGINAL RETAIL PURCHASER OF THIS PRODUCT. THIS LIMITED WARRANTY IS
NOT TRANSFERABLE OR ASSIGNABLE.
SchumacherElectricCorporation(the“Manufacturer”)warrantsthisbatterychargerfor
twoyearsfromthedateofpurchaseatretailagainstdefectivematerialorworkmanship
thatmayoccurundernormaluseandcare.Ifyourunitisnotfreefromdefectivematerial
orworkmanship,Manufacturersobligationunderthiswarrantyissolelytorepairor
replaceyourproduct,withaneworreconditionedunit,attheoptionoftheManufacturer.
Itistheobligationofthepurchasertoforwardtheunit,alongwithmailingcharges
prepaidtotheManufactureroritsauthorizedrepresentativesinorderforrepairor
replacementtooccur.
Manufacturerdoesnotprovideanywarrantyforanyaccessoriesusedwiththisproduct
thatarenotmanufacturedbySchumacherElectricCorporationandapprovedforuse
withthisproduct.ThisLimitedWarrantyisvoidiftheproductismisused,subjectedto
carelesshandling,repaired,ormodiedbyanyoneotherthanManufacturerorifthisunit
isresoldthroughanunauthorizedretailer.
Manufacturermakesnootherwarranties,including,butnotlimitedto,express,
impliedorstatutorywarranties,includingwithoutlimitation,anyimpliedwarranty
ofmerchantabilityorimpliedwarrantyoftnessforaparticularpurpose.Further,
Manufacturershallnotbeliableforanyincidental,specialorconsequentialdamage
claimsincurredbypurchasers,usersorothersassociatedwiththisproduct,including,
butnotlimitedto,lostprots,revenues,anticipatedsales,businessopportunities,
goodwill,businessinterruptionandanyotherinjuryordamage.Anyandallsuch
warranties,otherthanthelimitedwarrantyincludedherein,areherebyexpressly
disclaimedandexcluded.Somestatesdonotallowtheexclusionorlimitationof
incidentalorconsequentialdamagesorlengthofimpliedwarranty,sotheabove
limitationsorexclusionsmaynotapplytoyou.Thiswarrantygivesyouspeciclegal
rightsanditispossibleyoumayhaveotherrightswhichvaryfromthiswarranty.
THIS LIMITED WARRANTY IS THE ONLY EXPRESS LIMITED WARRANTY AND THE
MANUFACTURER NEITHER ASSUMES OR AUTHORIZES ANYONE TO ASSUME
OR MAKE ANY OTHER OBLIGATION TOWARDS THE PRODUCT OTHER THAN
THIS WARRANTY.
Schumacher Electric Corporation Customer Service
1-800-621-5485
Monday – Friday 7:00 a.m. to 5:00 p.m. CST
SchumacherandtheSchumacherLogoareregisteredtrademarksof
SchumacherElectricCorporation
13
Toactivatethewarranty,pleasellinthewarrantyregistrationcardonpage15andmailitin,
ORgotowww.batterychargers.comtoregisteryourproductonline.
DO NOT RETURN THIS PRODUCT TO THE STORE!
CallCustomerServiceforAssistance:
800-621-5485
15
2YEARLIMITED
WARRANTYPROGRAM
REGISTRATION
MODEL:___________________ DESCRIPTION:___________________________
Thisistheonlyexpresslimitedwarranty,andthemanufacturerneitherassumesnorauthorizes
anyonetoassumeormakeanyotherobligation.Thereisnootherwarranty,otherthanwhatis
describedintheproductowner’smanual.
Thewarrantycardshouldbesubmittedwithin30daysofpurchase.Thecustomermust
keeptheORIGINALreceiptbecauseitwillberequiredforanywarrantyclaims.
Thiswarrantyisnottransferable.
Mail To: Schumacher Electric Corporation
801 Business Center Drive
Mount Prospect, IL 60056-2179
Name_______________________________________________________________
StreetAddress________________________________________________________
City_________________________________State__________ZipCode__________
Phone______________________Email____________________________________
StoreNameWherePurchased____________________DateofPurchase__________
StoreLocation_____________________UPCNumber_________________________
SerialNumber________________________(SEEPRODUCT)
PROGRAMADEREGISTRO
DE2-AÑOSDEGARANTÍA
LIMITADA
MODELO:___________________DESCRIPCIÓN:___________________________
Estaeslaúnicagarantíalimitadaexpresa,yelproductornoautorizaniotorgaaalguienarealizar
algunaotraobligación.Noexisteningunaotragarantíamásqueladescritaenelmanualdeldueño.
Latarjetadegarantíadebeenviarsedurantelosprimeros30díasdespuésdelacompra.
ElclientedebemantenerelrecibodecompraORIGINALcomocomprobante,
elcualleotorgatododerechoacualquierreclamodegarantía.
Estagarantíanoestranferible.
Mail To: Schumacher Electric Corporation
801 Business Center Drive
Mount Prospect, IL 60056-2179
Nombre______________________________________________________________
Dirección_____________________________________________________________
Ciudad_______________________________Estado_____________C.P.__________
Tel:_______________________Correoelectrónico____________________________
NombredelaTiendadondeseCompró_________________Fechadecompra_____
LocalizacióndelaTienda___________________NumerodeSerie_______________
Códigodebarras________________________(CONSULTEELPRODUCTO)
DO NOT RETURN THIS PRODUCT
TO THE STORE!
CallCustomerServiceforAssistance:
800-621-5485
¡NO LO DEVUELVA ESTE PRODUCTO
A LA TIENDA!
LlameaServiciosalClienteparaAsistencia:
800-621-5485
/