Makita 4331D User manual

Brand: Makita

Model: 4331D

Category: Cordless jigsaws

Type: User manual

This manual is also suitable for

4333D

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12 V 4331D

14.4 V 4333D

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ENGLISH

Explanation of general view

1 Button

2 Battery cartridge

3Loosen

4 Hex wrench

5Bolt

6 Jig saw blade

7 Roller

8 The end of the blade shank

should reach the bottom of the

inner slit.

9Lever

10 Speed adjusting dial

11 Lock-off button

12 Switch trigger

13 Base

14 Cutting line

15 Bolt

16 Cross-shaped slot

17 Edge of motor housing

18 Graduations

19 Starting hole

20 Anti-splintering device

21 Plastic base plate

22 Guide rule

23 Threaded knob

24 Circular guide

25 Pin

26 Fit into notches.

27 Plastic cover

28 Nozzle

29 Limit mark

30 Screwdriver

31 Brush holder cap

SPECIFICATIONS

Model 4331D 4333D

Length of stroke ........................................................................... 26mm 26mm

Max. cutting capacities

Wood ........................................................................................ 65mm 65mm

Mild steel .................................................................................. 10mm 10mm

Aluminum .................................................................................. 20mm 20mm

Strokes per minute ...................................................................... 500–2,800 500–2,600

Overall length .............................................................................. 280mm 280mm

Net weight .................................................................................... 2.6kg 2.9kg

Rated voltage .............................................................................. D.C.12V D.C.14.4V

• Due to our continuing program of research and devel-

opment, the specifications herein are subject to change

without notice.

• Note: Specifications may differ from country to country.

Intended use

The tool is intended for the sawing of wood, plastic and

metal materials.

As a result of the extensive accessory and saw blade

program, the tool can be used for many purposes and is

very well suited for curved or circular cuts.

Safety hints

For your own safety, please refer to the enclosed safety

instructions.

IMPORTANT SAFETY INSTRUCTIONS FOR

CHARGER & BATTERY CARTRIDGE

ENC004-1

1. Before using battery cartridge, read all instruc-

tions and cautionary markings on (1) battery

charger, (2) battery, and (3) product using bat-

tery.

2. Do not disassemble battery cartridge.

3. If operating time has become excessively

shorter, stop operating immediately. It may

result in a risk of overheating, possible burns

and even an explosion.

4. If electrolyte gets into your eyes, rinse them out

with clear water and seek medical attention right

away. It may result in loss of your eyesight.

5. Always cover the battery terminals with the bat-

tery cover when the battery cartridge is not

used.

6. Do not short the battery cartridge:

(1) Do not touch the terminals with any conduc-

tive material.

(2) Avoid storing battery cartridge in a container

with other metal objects such as nails, coins,

etc.

(3) Do not expose battery cartridge to water or

rain.

A battery short can cause a large current flow,

overheating, possible burns and even a break-

down.

7. Do not store the tool and battery cartridge in

locations where the temperature may reach or

exceed 50°C (122°F).

8. Do not incinerate the battery cartridge even if it

is severely damaged or is completely worn out.

The battery cartridge can explode in a fire.

9. Be careful not to drop or strike battery.

SAVE THESE INSTRUCTIONS.

Tips for maintaining maximum battery life

1. Charge the battery cartridge before completely

discharged.

Always stop tool operation and charge the bat-

tery cartridge when you notice less tool power.

2. Never recharge a fully charged battery cartridge.

Overcharging shortens the battery service life.

3. Charge the battery cartridge with room tempera-

ture at 10°C – 40°C (50°F – 104°F). Let a hot bat-

tery cartridge cool down before charging it.

4. Charge the Nickel Metal Hydride battery car-

tridge when you do not use it for more than six

months.

SPECIFIC SAFETY RULES

GEB016-1

DO NOT let comfort or familiarity with product

(gained from repeated use) replace strict adher-

ence to jig saw safety rules. If you use this tool

unsafely or incorrectly, you can suffer serious

personal injury.

1. Hold power tools by insulated gripping sur-

faces when performing an operation where

the cutting tool may contact hidden wiring or

its own cord.

Contact with a "live" wire will make

exposed metal parts of the tool "live" and shock the

operator.

2. Use clamps or another practical way to

secure and support the workpiece to a stable

platform.

Holding the work by hand or against your

body leaves it unstable and may lead to loss of con-

trol.

3. Always use safety glasses or goggles. Ordi-

nary eye or sun glasses are NOT safety

glasses.

4. Avoid cutting nails. Inspect workpiece for any

nails and remove them before operation.

5. Do not cut oversize workpiece.

6. Check for the proper clearance beyond the

workpiece before cutting so that the blade

will not strike the floor, workbench, etc.

7. Hold the tool firmly.

8. Make sure the blade is not contacting the

workpiece before the switch is turned on.

9. Keep hands away from moving parts.

10. Do not leave the tool running. Operate the

tool only when hand-held.

11. Always switch off and wait for the blade to

come to a complete stop before removing the

blade from the workpiece.

12. Do not touch the blade or the workpiece

immediately after operation; they may be

extremely hot and could burn your skin.

13. Do not operate the tool at no-load unneces-

sarily.

14. Some material contains chemicals which may

be toxic. Take caution to prevent dust inhala-

tion and skin contact. Follow material sup-

plier safety data.

15. Always use the correct dust mask/respirator

for the material and application you are work-

ing with.

SAVE THESE INSTRUCTIONS.

WARNING:

MISUSE or failure to follow the safety rules stated

in this instruction manual may cause serious

personal injury.

OPERATING INSTRUCTIONS

Installing or removing battery cartridge (Fig.1)

• Always switch off the tool before insertion or removal of the battery cartridge.

• To remove the battery cartridge, withdraw it from the tool while pressing the buttons on both sides of the cartridge.

• To insert the battery cartridge, align the tongue on the battery cartridge with the groove in the housing and slip it into

place. Always insert it all the way until it locks in place with a little click. If not, it may accidentally fall out of the tool,

causing injury to you or someone around you.

• Do not use force when inserting the battery cartridge. If the cartridge does not slide in easily, it is not being inserted

correctly.

Installing or removing saw blade (Fig.2&3)

CAUTION:

• Always be sure that the tool is switched off and unplugged before installing or removing the blade.

• Always clean out all chips or foreign matter adhering to the blade and/or blade holder. Failure to do so may cause

insufficient tightening of the blade, resulting in a serious injury.

• Use a lubricant or cutting oil between the blade and roller when cutting iron or composition board, etc. Failure to do

so will shorten the service life of your blade and roller or lead to potentially dangerous blade breakage.

To install the blade, loosen the bolt on the blade holder with the hex wrench. With the blade teeth facing forward, insert

the blade into the blade holder as far as it will go. Make sure that the back edge of the blade fits into the roller. Then

tighten the bolt to secure the blade.

To remove the blade, follow the installation procedures in reverse.

NOTE:

Occasionally lubricate the roller.

Installing universal shank jig saw blade (Fig.4&5)

CAUTION:

Always be sure that the tool is switched off and unplugged before installing or removing the blade.

If the universal blade clamp is used, you can use blades of other makes which have a universal shank like the one

shown in the figure, with a blade width of 6.35mm. Insert the blade into the blade holder as far as it will go. Make sure

that the end of the blade shank reaches the bottom of the inner slit and tighten the bolt securely with the hex wrench.

Selecting the cutting action (Fig.6)

This tool can be operated with an orbital or a straight line (up and down) cutting action. The orbital cutting action

thrusts the blade forward on the cutting stroke and greatly increases cutting speed.

To change the cutting action, just turn the lever to the desired cutting action position. Refer to the table below to select

the cutting action.

Switch action (Fig.7)

CAUTION:

Before inserting the battery cartridge into the tool, always

check to see that the switch trigger actuates properly and

returns to the “OFF” position when released. Pulling the

trigger hard when the lock-off button is not pressed

causes switch damage.

To prevent the switch trigger from being accidentally

pulled, a lock-off button is provided. To start the tool,

depress the lock-off button and pull the switch trigger.

Release the switch trigger to stop.

Speed adjusting dial (Fig.7)

The tool speed can be infinitely adjusted between 500

and 2,800 (Model 4331D), 500 and 2,600 (Model 4333D)

strokes per minute by turning the adjusting dial. Higher

speed is obtained when the dial is turned in the direction

of number 5; lower speed is obtained when it is turned in

the direction of number 1. Refer to the table below to

select the proper speed for the workpiece to be cut. How-

ever, the appropriate speed may differ with the type or

thickness of the workpiece. In general, higher speeds will

allow you to cut workpieces faster but the service life of

the blade will be reduced.

CAUTION:

The speed adjusting dial can be turned only as far as 5

and back to 1. Do not force it past 5 or 1, or the speed

adjusting function may no longer work.

Operation (Fig.8)

CAUTION:

• Check carefully that the blade is adequately secured in

position before inserting the battery into the tool.

• Always hold the base flush with the workpiece. Failure

to do so may cause blade breakage, resulting in a seri-

ous injury.

Turn the tool on and wait until the blade attains full speed.

Then rest the base flat on the workpiece and gently move

the tool forward along the previously marked cutting line.

When cutting curves, advance the tool slowly.

Bevel cutting (Fig.9&10)

CAUTION:

Always remove the battery from the tool before making

any adjustments.

With the base tilted, you can make bevel cuts at any

angle between 0° and 45° (left or right).

Loosen the bolt on the back of the base with the hex

wrench. Move the base so that the bolt is positioned in

the center of the cross-shaped slot in the base. Tilt the

base until the desired bevel angle is obtained. The edge

of the motor housing indicates the bevel angle by gradua-

tions. Check the contact between the back edge of the

blade and the roller, then tighten the bolt to secure the

base.

Front flush cuts (Fig.11)

Loosen the bolt on the back of the base with the hex

wrench, then move the base all the way back. Then

tighten the bolt to secure the base.

Position Cutting action Applications

Straight line cutting action For cutting mild steel, stainless steel and plastics.

For clean cuts in wood and plywood.

I Small orbit cutting action For cutting mild steel, aluminum and hard wood.

Medium orbit cutting action For cutting wood and plywood.

For fast cutting in aluminum and mild steel.

III Large orbit cutting action For fast cutting in wood and plywood.

Workpiece to be cut

Number

on adjusting dial

Wood 3–5

Mild steel 3–5

Stainless steel 3–4

Aluminum 2–3

Plastics 1–4

Cutouts (Fig.12&13)

Cutouts can be made with either of two methods A or B.

A) Boring a starting hole: For internal cutouts without a

lead-in cut from an edge, pre-drill a starting hole

more than 12mm in diameter. Insert the blade into

this hole to start your cut.

B) Plunge cutting: You need not bore a starting hole or

make a lead-in cut if you carefully do as follows.

1. Tilt the tool up on the front edge of the base, with

the blade point positioned just above the work-

piece surface.

2. Apply pressure to the tool so that the front edge of

the base will not move when you switch on the

tool and gently lower the back end of the tool

slowly.

3. As the blade pierces the workpiece, slowly lower

the base of the tool down onto the workpiece sur-

face.

4. Complete the cut in the normal manner.

Finishing edges (Fig.14)

To trim edges or make dimensional adjustments, run the

blade lightly along the cut edges.

Metal cutting

Always use a suitable coolant (cutting oil) when cutting

metal. Failure to do so will cause significant blade wear.

The underside of the workpiece can be greased instead

of using a coolant.

Anti-splintering device (Fig.15)

To reduce the potential for workpiece surface splintering,

the anti-splintering device can be used. Fit it into the

base from below so that it surrounds the sides of the

blade.

Plastic base plate (optional accessory) (Fig.16)

Use the plastic base plate when cutting decorative

veneers, plastics, etc. It protects sensitive surfaces from

damage. To replace the base plate, remove the four

screws with the hex wrench.

Rip fence (optional accessory) (Fig.17)

When cutting widths of under 150 mm repeatedly, use of

the rip fence (guide rule) will assure fast, clean, straight

cuts. To install it, loosen the bolt on the front of the base.

Slip in the rip fence and secure the bolt.

Circular guide (optional accessory) (Fig.18)

Use of the circular guide insures clean, smooth cutting of

circles (radius: under 200mm). Insert the pin through the

center hole and secure it with the threaded knob. Move

the base of the tool forward fully. Then install the circular

guide on the base in the same manner as the rip fence

(guide rule).

Dust extraction (Fig.19,20& 21)

The vacuum head is recommended to perform clean cut-

ting operations. Install the plastic cover on the tool by fit-

ting it into the notches in the tool.

To attach the vacuum head on the tool, insert the hook of

the vacuum head into the hole in the base. The vacuum

head can be installed on either left or right side of the

base. Then connect a Makita vacuum cleaner to the vac-

uum head.

MAINTENANCE

CAUTION:

Always be sure that the tool is switched off and the bat-

tery cartridge is removed before carrying out any work on

the tool.

Replacement of carbon brushes (Fig.22 &23)

Replace carbon brushes when they are worn down to the

limit mark. Both identical carbon brushes should be

replaced at the same time.

To maintain product safety and reliability, repairs, mainte-

nance or adjustment should be carried out by a Makita

Authorized Service Center.

ACCESSORIES

CAUTION:

• These accessories or attachments are recommended

for use with your Makita tool specified in this manual.

The use of any other accessories or attachments might

present a risk of injury to persons. Only use accessory

or attachment for its stated purpose.

If you need any assistance for more details regarding

these accessories, ask your local Makita service center.

• Plastic base plate

• Hex wrench 3

• Circular guide assembly

• Anti-splintering device

• Plastic cover

• Hose 19 – 2.5

• Jig saw blade

• Various type of Makita genuine batteries and chargers

• Rip fence (Guide rule)

• Vacuum head

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ENH102-4

EC-DECLARATION OF CONFORMITY

We declare under our sole responsibility that this product

is in compliance with the following standards of standard-

ized documents,

EN60745, EN55014

in accordance with Council Directives, 89/336/EEC and

98/37/EC.

DÉCLARATION DE CONFORMITÉ CE

Nous déclarons sous notre entière responsabilité que ce

produit est conforme aux normes des documents stan-

dardisés suivants,

EN60745, EN55014

conformément aux Directives du Conseil, 89/336/CEE et

98/37/EG.

CE-KONFORMITÄTSERKLÄRUNG

Hiermit erklärt wir unter unserer alleinigen Verantwor-

tung, daß dieses Produkt gemäß den Ratsdirektiven 89/

336/EWG und 98/37/EG mit den folgenden Normen von

Normendokumenten übereinstimmen:

EN60745, EN55014.

DICHIARAZIONE DI CONFORMITÀ

CON LE NORME DELLA COMUNITÀ EUROPEA

Dichiariamo sotto la nostra sola responsabilità che

questo prodotto è conforme agli standard di documenti

standardizzati seguenti:

EN60745, EN55014

secondo le direttive del Consiglio 89/336/CEE e 98/37/

CE.

EG-VERKLARING VAN CONFORMITEIT

Wij verklaren hierbij uitsluitend op eigen verant-

woordelijkheid dat dit produkt voldoet aan de volgende

normen van genormaliseerde documenten,

EN60745, EN55014

in overeenstemming met de richtlijnen van de Raad 89/

336/EEC en 98/37/EC.

DECLARACIÓN DE CONFORMIDAD DE LA CE

Declaramos bajo nuestra sola responsabilidad que este

producto cumple con las siguientes normas de docu-

mentos normalizados,

EN60745, EN55014

de acuerdo con las directivas comunitarias, 89/336/EEC

y 98/37/CE.

Yasuhiko Kanzaki

CE 2005

Director Amministratore

Directeur Directeur

Direktor Director

MAKITA INTERNATIONAL EUROPE LTD.

Michigan Drive, Tongwell, Milton Keynes,

Bucks MK15 8JD, ENGLAND

Responsible manufacturer: Produttore responsabile:

Fabricant responsable

: Verantwoordelijke fabrikant:

Verantwortlicher Hersteller: Fabricante responsable:

Makita Corporation Anjo Aichi Japan

ENGLISH

FRANÇAISE

DEUTSCH

ITALIANO

NEDERLANDS

ESPAÑOL

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ENG004-2-V3

For European countries only

Noise and Vibration

The typical A-weighted sound pressure level is 81 dB (A).

Uncertainty is 3 dB (A).

The noise level under working may exceed 85 dB (A).

– Wear ear protection. –

The typical weighted root mean square acceleration

value is 9 m/s

These values have been obtained according to

EN60745.

Pour les pays d’Europe uniquement

Bruit et vibrations

Le niveau de pression sonore pondere type A est de

81 dB (A).

L’incertitude de mesure est de 3 dB (A).

Le niveau de bruit en fonctionnement peut dépasser

85 dB (A).

– Porter des protecteurs anti-bruit. –

L’accélération pondérée est de 9 m/s

Ces valeurs ont été obtenues selon EN60745.

Nur für europäische Länder

Geräusch- und Vibrationsentwicklung

Der typische A-bewertete Schalldruckpegel beträgt

81 dB (A).

Die Abweichung beträgt 3 dB (A).

Der Lärmpegel kann während des Betriebs 85 dB (A)

überschreiten.

– Gehörschutz tragen. –

Der gewichtete Effektivwert der Beschleunigung beträgt

9m/s

Diese Werte wurden gemäß EN60745 erhalten.

Modello per l’Europa soltanto

Rumore e vibrazione

Il livello di pressione sonora pesata secondo la curva A è

di 81 dB (A).

L’incertezza è di 3 dB (A).

Il livello di rumore durante il lavoro potrebbe superare gli

85 dB (A).

– Indossare i paraorecchi. –

Il valore quadratico medio di accellerazione è di 9 m/s

Questi valori sono stati ottenuti in conformità EN60745.

Alleen voor Europese landen

Geluidsniveau en trilling

Het typische A-gewogen geluidsdrukniveau is 81 dB (A).

Onzekerheid is 3 dB (A).

Tijdens het werken kan het geluidsniveau 85 dB (A) over-

schrijden.

– Draag oorbeschermers. –

De typische gewogen effectieve versnellingswaarde is

9m/s

Deze waarden werden verkregen in overeenstemming

met EN60745.

Para países europeos solamente

Ruido y vibración

El nivel de presión sonora ponderada A es de 81 dB (A).

Incerteza 3 dB (A).

El nivel de ruido en condiciones de trabajo puede que

sobrepase los 85 dB (A).

– Póngase protectores en los oídos. –

El valor ponderado de la aceleración es de 9 m/s

Estos valores han sido obtenidos de acuerdo con

EN60745.

ENGLISH

FRANÇAISE

DEUTSCH

ITALIANO

NEDERLANDS

ESPAÑOL

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Makita Corporation

Anjo, Aichi Japan

884339D994

Makita 4331D User manual

Brand: Makita

Model: 4331D

Category: Cordless jigsaws

Type: User manual

This manual is also suitable for

4333D

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Makita 4331D User manual

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