Toro GrandStand Mower, With 122cm TURBO FORCE Cutting Unit User manual

GrandStand Mower, With 122cm TURBO FORCE Cutting Unit
Toro
Brand
Toro
Model
GrandStand Mower, With 122cm TURBO FORCE Cutting Unit
Category
Lawnmowers
Type
User manual
FormNo.3365-228RevA
GrandStand
®
Mower
With122cmTURBOFORCE
®
CuttingUnit
ModelNo.74568TE—SerialNo.310000001andUp
g012175
ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.Toro.com.OriginalInstructions(EN)
ThisproductcomplieswithallrelevantEuropean
directives,fordetailspleaseseetheseparateproduct
specicDeclarationofConformity(DOC)sheet.
ThissparkignitionsystemcomplieswithCanadian
ICES-002.
Introduction
Thisrotary-blade,ridinglawnmowerisintendedto
beusedbyresidentialhomeownersorprofessional,
hiredoperators.Itisdesignedprimarilyforcutting
grassonwell-maintainedlawnsonresidential
orcommercialproperties.Itisnotdesignedfor
cuttingbrushorforagriculturaluses.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoidinjury
andproductdamage.Youareresponsibleforoperating
theproductproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comfor
productandaccessoryinformation,helpndinga
dealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.
Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
Figure1
1.Locationofthemodelandserialnumbers
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafetyalertsymbol
(Figure2),whichsignalsahazardthatmaycauseserious
injuryordeathifyoudonotfollowtherecommended
precautions.
Figure2
1.Safetyalertsymbol
Thismanualusestwootherwordstohighlight
information.Importantcallsattentiontospecial
mechanicalinformationandNoteemphasizesgeneral
informationworthyofspecialattention.
Contents
Introduction.................................................................2
Safety...........................................................................4
GeneralLawnMowerSafety.................................4
ToroMowerSafety...............................................5
SoundPressure.....................................................6
SoundPower........................................................6
VibrationLevel.....................................................6
SlopeIndicator.....................................................7
SafetyandInstructionalDecals.............................8
ProductOverview......................................................12
Controls.............................................................12
Specications.....................................................13
Operation...................................................................14
AddingFuel.......................................................14
CheckingtheEngineOilLevel............................15
BreakingInaNewMachine................................15
ThinkSafetyFirst...............................................15
OperatingtheParkingBrake...............................15
OperatingtheMowerBladeControlSwitch
(PTO)............................................................16
OperatingtheThrottle.......................................16
OperatingtheChoke..........................................16
OperatingtheIgnitionSwitch.............................17
UsingtheSpeedControlLever...........................17
UsingtheFuelShut-OffValve............................17
StartingandStoppingtheEngine........................18
TheSafetyInterlockSystem................................19
OperatingthePlatform......................................20
DrivingForwardorBackward.............................21
StoppingtheMachine.........................................22
PushingtheMachinebyHand.............................22
TransportingMachines.......................................23
LoadingMachines..............................................23
SideDischargingorMulchingtheGrass..............24
AdjustingtheHeight-of-Cut...............................24
©2010—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA.
AllRightsReserved
AdjustingtheAnti-ScalpRollers(60inch
MowerDecksOnly).......................................24
AdjustingtheFlowBafe...................................25
PositioningtheFlowBafe.................................25
UsingtheMid-SizeWeight..................................26
Maintenance...............................................................27
RecommendedMaintenanceSchedule(s)................27
PremaintenanceProcedures....................................28
RaisingtheMowerforAccess.............................28
ReleasetheCushionforRearAccess...................29
Lubrication.............................................................30
HowtoGrease...................................................30
LubricatingtheMachine.....................................30
GreasingtheFrontCasterPivots.........................31
LubricateCasterWheelHubs.............................31
EngineMaintenance...............................................32
ServicingtheAirCleaner....................................32
ServicingtheEngineOil.....................................33
ServicingtheSparkPlug.....................................36
FuelSystemMaintenance.......................................37
DrainingtheFuelTank.......................................37
ServicingtheFuelFilter......................................38
ElectricalSystemMaintenance................................38
ServicingtheBattery...........................................38
ServicingtheFuses.............................................40
DriveSystemMaintenance.....................................40
AdjustingtheTracking.......................................40
CheckingtheTirePressure.................................41
AdjustingtheCasterPivotBearing......................41
ServicingtheCasterWheelandBearings.............41
AdjustingtheElectricClutch..............................42
CoolingSystemMaintenance..................................43
CleaningtheAirIntakeScreen............................43
CleaningtheCoolingSystem...............................43
BrakeMaintenance.................................................44
ServicingtheBrake.............................................44
BeltMaintenance....................................................46
ReplacingtheMowerDeckBelt..........................46
ReplacingthePumpDriveBelt...........................46
ControlsSystemMaintenance.................................47
AdjustingtheMotionControlHandle
Positions........................................................47
HydraulicSystemMaintenance...............................49
ServicingtheHydraulicSystem...........................49
MowerDeckMaintenance......................................52
ServicingtheCuttingBlades...............................52
CorrectingtheMowerQualityofCut..................54
ReplacingtheGrassDeector.............................56
Cleaning.................................................................57
CleaningUndertheMower.................................57
WasteDisposal...................................................57
Storage.......................................................................58
CleaningandStorage..........................................58
Troubleshooting.........................................................59
Schematics.................................................................61
3
Safety
Improperlyusingormaintainingthismowercan
resultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructions.
Torodesignedandtestedthismowerforreasonablysafe
service;however,failuretocomplywiththefollowing
instructionsmayresultinpersonalinjury.
Toensuremaximumsafety,bestperformance,and
togainknowledgeoftheproduct,itisessential
thatyouandanyotheroperatorofthemowerread
andunderstandthecontentsofthismanualbefore
theengineiseverstarted.Payparticularattention
tothesafetyalertsymbol(
Figure2)whichmeans
Caution,Warning,orDanger—“personalsafety
instruction.”Readandunderstandtheinstruction
becauseithastodowithsafety.Failuretocomply
withtheinstructionmayresultinpersonalinjury.
GeneralLawnMowerSafety
Thefollowinginstructionshavebeenadaptedfromthe
standardEN836:1997.
Thiscuttingmachineiscapableofamputatinghands
andfeetandthrowingobjects.Failuretoobservethe
followingsafetyinstructionscouldresultinserious
injuryordeath.
Training
•Readtheinstructionscarefully.Befamiliarwiththe
controlsandtheproperuseoftheequipment.
•Neverallowchildrenorpeopleunfamiliarwiththese
instructionstousethemower.Localregulationscan
restricttheageoftheoperator.
•Keepinmindthattheoperatororuserisresponsible
foraccidentsorhazardsoccurringtootherpeopleor
theirproperty.
•Understandexplanationsforallpictogramsusedon
themowerorintheinstructions.
•Donotcarrypassengers.
•Alloperatorsshouldseekandobtainprofessional
andpracticalinstruction.
•Usecareandconcentrationwhenworkingwith
machines.
•Thecontrolofamachineonaslopewillnotbe
regainedbytheapplicationofthebrake.
Themainreasonsforlossofcontrolare:
–insufcientwheelgrip
–beingdriventoofast
–inadequatebraking
–thetypeofmachineisunsuitableforit’stask
–lackofawarenessoftheeffectofground
conditions,especiallyslopes
–incorrectloaddistribution
Gasoline
WARNING-Gasolineishighlyammable.Takethe
followingprecautions.
•Storefuelincontainersspecicallydesignedforthis
purpose.
•Refueloutdoorsonlyanddonotsmokewhile
refueling.
•Addfuelbeforestartingtheengine.Neverremove
thecapofthefueltankoraddgasolinewhilethe
engineisrunningorwhentheengineishot.
•Ifgasolineisspilled,donotattempttostartthe
enginebutmovethemowerawayfromtheareaof
spillageandavoidcreatinganysourceofignition
untilgasolinevaporshavedissipated.
•Replaceallfueltankandcontainercapssecurely.
Preparation
•Whilemowing,alwayswearsubstantialfootwearand
longtrousers.Donotoperatetheequipmentwhen
barefootorwearingopensandals.
•Thoroughlyinspecttheareawheretheequipmentis
tobeusedandremoveallstones,sticks,wires,bones
andotherforeignobjects.
•Beforeusing,alwaysvisuallyinspecttoseethat
guards,andsafetydevices,suchasdeectorsand/or
grasscatchers,areinplaceandworkingcorrectly.
•Beforeusing,alwaysvisuallyinspecttoseethatthe
blades,bladeboltsandcutterassemblyarenotworn
ordamaged.Replacewornordamagedbladesand
boltsinsetstopreservebalance.
Starting
•Disengageallbladeanddriveclutchesandshiftinto
neutralbeforestartingtheengine.
•Starttheengineorswitchonthemotorcarefully
accordingtoinstructionsandwithfeetwellaway
fromtheblade(s)andnotinfrontofthedischarge
chute.
Operation
•Lightningcancausesevereinjuryordeath.If
lightningisseenorthunderisheardinthearea,do
notoperatethemachine;seekshelter.
4
•Nevermowwhilepeople,especiallychildren,orpets
arenearby.
•Mowonlyindaylightoringoodarticiallight.
•Avoidoperatingthelawnmowerinwetgrass,where
feasible.
•Stayalertforholesintheterrainandotherhidden
hazards.
•Neverdirectdischargeofmaterialtowards
bystanders.
•Donotputhandsorfeetnearorunderrotatingparts.
Keepclearofthedischargeopeningatalltimes.
•Useextremecautionwhenreversingorpullinga
pedestriancontrolledlawnmowertowardsyou.
•Walk,neverrun.
•Slopes:
–Donotmowexcessivelysteepslopes.Donot
mowslopesgreaterthan18degrees.
–Exerciseextremecautionwhenonslopes.
–Mowacrossthefaceofslopes,neverupand
downandexerciseextremecautionwhen
changingdirectiononslopes.
–Alwaysbesureofyourfootingonslopes.
•Uselowthrottlesettingswhenengagingthe
traction-clutch,especiallyinhighgears.Reduce
speedonslopesandinsharpturnstoprevent
overturningorlossofcontrol.
•Stopthebladewhencrossingsurfacesotherthan
grassandwhentransportingthelawnmowertoand
fromtheareatobemowed.
•Donotoperatetheengineinaconnedspacewhere
dangerouscarbonmonoxidefumescancollect.
•Stoptheengine
–wheneveryouleavethelawnmower.
–beforerefueling.
–beforeremovingthegrasscatcher.
•Stoptheengineanddisconnectthespark-plugwire
orturnoffandremovethekey.
–beforeclearingblockagesoruncloggingchute.
–beforechecking,cleaningorworkingonthelawn
mower.
–afterstrikingaforeignobject,inspectthelawn
mowerfordamageandmakerepairsbefore
restartingandoperatingthelawnmower.
–iflawnmowerstartstovibrateabnormally(check
immediately).
•Watchoutfortrafcwhencrossingornearroadways.
•Beforeleavingtheoperator’sposition
–disengagethepowertake-offandlowerthe
attachments.
–changeintoneutralandsettheparkingbrake.
–stoptheengineandremovethekey.
MaintenanceandStorage
•Keepallnuts,boltsandscrewstighttobesurethe
equipmentisinsafeworkingcondition.
•Donotusepressurecleaningequipmentonmachine.
•Neverstoretheequipmentwithgasolineinthetank
andinsideabuildingwherefumescanreachanopen
ameorspark.
•Allowtheenginetocoolbeforestoringinany
enclosure.
•Toreducetherehazard,keeptheengine,silencer,
batterycompartmentandgasolinestoragefreeof
grass,leaves,orexcessivegrease.
•Checkgrasscatchercomponentsandthedischarge
guardfrequentlyandreplacewithmanufacturer’s
recommendedparts,whennecessary.
•Replacewornordamagedpartsforsafety.
•Replacefaultysilencers.
•Ifthefueltankhastobedrained,dothisoutdoors.
•Donotchangetheenginegovernorsettingsor
overspeedtheengine.Operatinganengineat
excessivespeedcanincreasethehazardofpersonal
injury.
•Onmultibladedlawnmowers,takecareasrotating
oneblademaycauseotherstorotate.
•Becarefulduringadjustmentofthelawnmowerto
prevententrapmentofthengersbetweenmoving
bladesandxedpartsofthelawnmower.
•Toensurethebestperformanceandsafety,
purchaseonlygenuineTororeplacementparts
andaccessories.Donotuse
will t
partsand
accessories;theymaycauseasafetyhazard.
ToroMowerSafety
Thefollowinglistcontainssafetyinformationspecic
toToroproductsandothersafetyinformationyoumust
know .
Thisproductiscapableofamputatinghandsand
feetandthrowingobjects.Alwaysfollowallsafety
instructionstoavoidseriousinjuryordeath.
Thisproductisdesignedforcuttingandrecyclinggrass
or,whenequippedwithagrassbagger,forcatching
cutgrass.Anyuseforpurposesotherthanthesecould
provedangeroustouserandbystanders.
5
GeneralOperation
•Besuretheareaisclearofotherpeoplebefore
mowing.Stopthemachineifanyoneentersthearea.
•Donottouchequipmentorattachmentpartswhich
maybehotfromoperation.Allowtocoolbefore
attemptingtomaintain,adjustorservice.
•UseonlyToroapprovedattachments.Warrantymay
bevoidedifusedwithunapprovedattachments.
•Checkcarefullyforoverheadclearances(i.e.
branches,doorways,electricalwires)before
operatingunderanyobjectsanddonotcontact
them.
•Slowdownbeforemakingturnsanduseextra
caution.
•Usecautionwhenridingtheplatformovercurbs,
rocks,roots,orotherobstructions.
•Lookbehindanddownbeforebackinguptobesure
ofaclearpath.Useextracarewhenoperationin
reverse.
•Neverjerkthecontrols;useasteadymotion.
•Donotcarrypassengers.
SlopeOperation
Allslopesandrampsrequireextracaution.Ifyoufeel
uneasyonaslope,donotmowit.
•Removeobstaclessuchasrocks,treelimbs,etc.from
themowingarea.
•Watchforholes,rutsorbumps.Tallgrasscanhide
obstacles.
•Usecautionneardrop-offs,ditches,orembankments.
Themachinecouldsuddenlyturnoverifawheel
goesovertheedgeofaclifforditch,orifanedge
cavesin.
•Useextracarewithgrasscatchersorother
attachments.Thesecanchangethestabilityofthe
machine.
•Keepallmovementonslopesslowandgradual.Do
notmakesuddenchangesinspeedordirection.
•Mowslopessidetoside.
Service
•Neverstorethemachineorfuelcontainerinside
wherethereisanopename,suchasnearawater
heaterorfurnace.
•Keepnutsandboltstight,especiallytheblade
attachmentbolts.Keepequipmentingood
condition.
•Nevertamperwithsafetydevices.Checksafety
systemsforproperoperationbeforeeachuse.
•Useonlygenuinereplacementpartstoensurethat
originalstandardsaremaintained.
•Checkbrakeoperationfrequently.Adjustandservice
asrequired.
SoundPressure
Thisunithasasoundpressurelevelattheoperator’s
earof93dBA,whichincludesanUncertaintyValue(K)
of1dBA.
Thesoundpressurelevelwasdeterminedaccordingto
theproceduresoutlinedinEN836.
SoundPower
Thisunithasaguaranteedsoundpowerlevelof105
dBA,whichincludesanUncertaintyValue(K)of1dBA.
Thesoundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO11094.
VibrationLevel
Hand-Arm
Measuredvibrationlevelforrighthand=1.1m/s
2
Measuredvibrationlevelforlefthand=0.8m/s
2
UncertaintyValue(K)=0.6m/s
2
Measuredvaluesweredeterminedaccordingtothe
proceduresoutlinedinEN836.
WholeBody
Measuredvibrationlevel=0.74m/s
2
UncertaintyValue(K)=0.37m/s
2
Measuredvaluesweredeterminedaccordingtothe
proceduresoutlinedinEN836.
6
SlopeIndicator
G01 1841
Figure3
Thispagemaybecopiedforpersonaluse.
1.Themaximumslopeyoucansafelyoperatethemachineonis20degrees.Usetheslopecharttodeterminethedegreeofslope
ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan20degrees.Foldalongtheappropriateline
tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge.
7
SafetyandInstructional
Decals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof
potentialdanger.Replaceanydecalthatisdamagedorlost.
93-7010
1.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.
2.Thrownobjecthazard,mower—keepthedeectorinplace.
3.Cutting/dismembermentofhandorfoot—stayawayfrom
movingparts.
93-7818
1.Warning—readtheOperator’sManualforinstructionson
torquingthebladebolt/nutto115-149N-m(85-110ft-lb).
98-1977
1.Entanglementhazard,belt—stayawayfrommovingparts.
106-5517
1.Warning–DoNottouchthehotsurface.
110-2067
110-2068
1.ReadtheOperator’sManual.
115-4186
1.Interval
2.PowerT ake-off(PTO)
3.Parkingbrake
4.Neutral
5.Operatorpresenceswitch
6.Battery
8
115-4212
1.Hydraulicoillevel3.Warning—donottouch
thehotsurface.
2.ReadtheOperator’s
Manual.
116–3267
116-3290
117-3628
1.Belttensionadjustment:5.75inches(146mm)
119-8663
>10∞
>20∞
119–8663
1.Tippinghazard—donotmowupordownslopesgreater
than10degrees;donotmowacrossslopesgreaterthan
20degrees.
Manufacturer’sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.
9
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard
6.Keepbystandersasafe
distancefromthebattery.
2.Nore,opename,or
smoking.
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator’s
Manual.
10.Containslead;donot
discard.
117-0454
1.Tractioncontrol
3.Slow
5.Reverse
7.Operatorpresenceswitch
2.Fast4.Neutral
6.PowerTake-off
(PTO)—disengage
117–3626
1.Warning—readtheOperator’sManual.5.Thrownobjecthazard—keepbystandersasafedistancefrom
themachine.
2.Warning—donotoperatethismachineunlessyouaretrained.6.Warning—engagetheparkingbrake,stoptheengine
andremovethesparkplugwirebeforeperformingany
maintenanceonthemachine.
3.Thrownobjecthazard—keepdeectorinplace.
7.Warning—engagetheparkingbrakeandstoptheengine
beforeleavingthemachine.
4.Cutting,dismembermenthazardofhandorfoot—stayaway
frommovingpartsandkeepallguardsandshieldsinplace.
8.Slidingandlossofcontrolhazard—donotoperatethe
machineneardrop-offsorwater;keepasafedistancefrom
drop-offs.
10
119-7245
1.Parkingbrake—disengage4.Fast
7.PowerT ake-off(PTO)—engage
2.Parkingbrake—engage
5.Continuousvariablesetting8.PowerT ake-off(PTO)—disengage
3.Tractioncontrol
6.Slow
9.Enginespeed
119-7285
1.ReadtheOperator’sManualbefore
performinganymaintenance.
3.Lubricateevery50hours
5.Checkthehydraulicoilevery50hours
2.Checkthedrivewheeltirepressure
every50hours
4.Lubricatethecasterwheelevery500
hours
6.Checktheengineoilevery8hours
11
ProductOverview
Figure4
1.Sidedischargechute7.Controllevers
2.Battery8.Manualtube
3.Engine
9.Platform(downposition)
4.Fuelshut-offvalve
10.Hydraulictank
5.Fueltank11.Mowerdeck
6.Controls
12.Frontcasterwheel
Controls
Becomefamiliarwithallthecontrols(Figure5)before
youstarttheengineandoperatethemachine.
g012844
3
4
5
6
7
8
9
10
11
12
13
14
Figure5
1.Parkingbrakelever8.Fuelcap
2.Choke9.Height-of-cutpin
3.Hourmeter
10.Platformlatch
4.Ignitionswitch11.Throttlecontrol
5.Speedcontrollever
12.Rightmotioncontrollever
6.Fuelgauge
13.Bladecontrolswitch(PTO)
7.Height-of-cutlever14.Leftmotioncontrollever
HourMeter
Thehourmeterrecordsthenumberofhourstheengine
hasoperated.Itoperateswhentheengineisrunning.
Usethesetimesforschedulingregularmaintenance
(Figure6).
FuelGauge
Thefuelgaugeislocatedonthetop,middleofthetank
(
Figure5).
SafetyInterlockIndicators
Therearesymbolsonthehourmeterandindicatewith
ablacktrianglethattheinterlockcomponentisinthe
correctposition(Figure6).
BatteryIndicatorLight
IftheignitionkeyisturnedtotheOnpositionforafew
seconds,thebatteryvoltagewillbedisplayedinthearea
wherethehoursarenormallydisplayed.
Thebatterylightturnsonwhentheignitionisturned
onandwhenthechargeisbelowthecorrectoperating
level(Figure6).
12
Figure6
1.Safetyinterlocksymbols
3.Hourmeter
2.Batterylight
SpeedControlLever
Thismachinehasavariablespeedcontrol.Thiscontrols
howfastorslowthemachinewilltravel.
ThrottleControl
ThethrottlecontrolisvariablebetweenFastandSlow.
Choke
Usethechoketostartacoldengine.
BladeControlSwitch(PTO)
Thebladecontrolswitch(PTO)isusedtoengage
theelectricclutchtodrivethemowerbladeswiththe
rightsidemotioncontrolleverinthecenter,un-locked
position.Pulltheswitchuptoengagethebladesand
release.Todisengagetheblades,pushthebladecontrol
switch(PTO)downormoveorreleasetherightside
motioncontrolleverintotheneutrallockposition.
IgnitionSwitch
Thisswitchisusedtostartthemowerengineandhas
threepositions:Off,RunandStart.
MotionControlLevers
Themotioncontrolleversareusedtodrivethemachine
forward,reverse,andturneitherdirection.
FuelShut-offValve
Closethefuelshut-offvalve(ontherightsideofthe
engine)whentransportingorstoringthemower.
Attachments/Accessories
AselectionofToroapprovedattachmentsand
accessoriesareavailableforusewiththemachineto
enhanceandexpanditscapabilities.Contactyour
AuthorizedServiceDealerorDistributororgoto
www.Toro.comforalistofallapprovedattachments
andaccessories.
Specications
Note:Specicationsanddesignaresubjecttochange
withoutnotice.
122cmmowers:
Widthwithdeectordown63.5inches(161.3cm)
Lengthwithplatformdown74inches(188cm)
Lengthwithplatformup58inches(147.3cm)
Height
48inches(121.9cm)
Weightwith20hpengine
881(399.6kg)
Weightwith24hpengine
888(402.8kg)
13
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
AddingFuel
UseUnleadedRegularGasolinesuitablefor
automotiveuse(85pumpoctaneminimum).Leaded
regulargasolinemaybeusedifunleadedregularisnot
available.
Important:Neverusemethanol,gasoline
containingmethanol,orgasoholcontainingmore
than10%ethanolbecausethefuelsystemcouldbe
damaged.Donotmixoilwithgasoline.
DANGER
Incertainconditions,gasolineisextremely
ammableandhighlyexplosive.Areorexplosion
fromgasolinecanburnyouandothersandcan
damageproperty.
•Fillthefueltankoutdoorsonlevelground,in
anopenarea,whentheengineiscold.Wipeup
anygasolinethatspills.
•Neverllthefueltankinsideanenclosedtrailer.
•Donotllthefueltankcompletelyfull.Fill
thefueltanktothebottomofthellerneck.
Theemptyspaceinthetankallowsgasolineto
expand.Overllingmayresultinfuelleakage
ordamagetotheengineoremissionsystem(if
equipped).
•Neversmokewhenhandlinggasoline,andstay
awayfromanopenameorwheregasoline
fumesmaybeignitedbyaspark.
•Storegasolineinanapprovedcontainerand
keepitoutofthereachofchildren.Neverbuy
morethana30-daysupplyofgasoline.
•Donotoperatewithoutentireexhaustsystem
inplaceandinproperworkingcondition.
DANGER
Incertainconditionsduringfueling,static
electricitycanbereleasedcausingasparkwhich
canignitethegasolinevapors.Areorexplosion
fromgasolinecanburnyouandothersandcan
damageproperty.
•Alwaysplacegasolinecontainersontheground
awayfromyourvehiclebeforelling.
•Donotllgasolinecontainersinsideavehicle
oronatruckortrailerbedbecauseinterior
carpetsorplastictruckbedlinersmayinsulate
thecontainerandslowthelossofanystatic
charge.
•Whenpractical,removegas-powered
equipmentfromthetruckortrailerandrefuel
theequipmentwithitswheelsontheground.
•Ifthisisnotpossible,thenrefuelsuch
equipmentonatruckortrailerfromaportable
container,ratherthanfromagasolinedispenser
nozzle.
•Ifagasolinedispensernozzlemustbeused,
keepthenozzleincontactwiththerimofthe
fueltankorcontaineropeningatalltimesuntil
fuelingiscomplete.
WARNING
Gasolineisharmfulorfatalifswallowed.
Long-termexposuretovaporscancauseserious
injuryandillness.
•Avoidprolongedbreathingofvapors.
•Keepfaceawayfromnozzleandgastankor
conditioneropening.
•Keepgasawayfromeyesandskin.
UsingStabilizer/Conditioner
Useafuelstabilizer/conditionerinthemachineto
providethefollowingbenets:
•Keepsgasolinefreshduringstorageof90daysor
less.Forlongerstorageitisrecommendedthatthe
fueltankbedrained.
•Cleanstheenginewhileitruns
•Eliminatesgum-likevarnishbuildupinthefuel
system,whichcauseshardstarting
Important:Donotusefueladditives
containingmethanolorethanol.
Addthecorrectamountofgas
stabilizer/conditionertothegas.
14
Note:Afuelstabilizer/conditionerismost
effectivewhenmixedwithfreshgasoline.To
minimizethechanceofvarnishdepositsinthefuel
system,usefuelstabilizeratalltimes.
FillingtheFuelTank
Note:Donotllthefueltankcompletelyfull.Fillthe
fueltanktothebottomofthellerneck.Theempty
spaceinthetankallowsthegasolinetoexpand.
1.Parkthemachineonlevelground.
2.Shuttheengineoffandsettheparkingbrake.
3.Cleanaroundthefueltankcap.
4.Fillthefueltanktothebottomofthellerneck.
Ensurethereisemptyspaceinthetanktoallowthe
gasolinetoexpand
Figure7.
2
4
3
G012565
1
5
Figure7
CheckingtheEngineOilLevel
Beforeyoustarttheengineandusethemachine,check
theoillevelintheenginecrankcase;refertoChecking
OilLevelinEngineMaintenance.
BreakingInaNewMachine
Newenginestaketimetodevelopfullpower.Mower
decksanddrivesystemshavehigherfrictionwhennew,
placingadditionalloadontheengine.Allow40to50
hoursofbreak-intimefornewmachinestodevelopfull
powerandbestperformance.
ThinkSafetyFirst
Carefullyreadallthesafetyinstructionsanddecalsin
thesafetysection.Knowingthisinformationcould
helpyouoranybystandersavoidinjury.
Theuseofprotectiveequipmentforeyes,hearing,feet
andheadisrecommended.
CAUTION
Thismachineproducessoundlevelsinexcessof
85dBAattheoperator’searandcancausehearing
lossthroughextendedperiodsofexposure.
Wearhearingprotectionwhenoperatingthis
machine.
OperatingtheParkingBrake
Alwayssettheparkingbrakewhenyoustopthe
machineorleaveitunattended.Beforeeachuse,check
theparkingbrakeforproperoperation.
Iftheparkingbrakedoesnotholdsecurely,adjustit.
RefertoServicingtheParkingBrake.
CAUTION
Childrenorbystandersmaybeinjuredifthey
moveorattempttooperatethemachinewhileit
isunattended.
Alwaysremovetheignitionkeyandsettheparking
brakewhenleavingthemachineunattended,even
ifjustforafewminutes.
SettingtheParkingBrake
Pulltheparkingbrakeleverrearwardandoverinto
engagedposition(Figure8).
15
Figure8
1.Parkingbrakeengaged2.Parkingbrakereleased
ReleasingtheParkingBrake
Pullthebrakeleverbackandoverintotheslotand
pushtheparkingbrakeleverforward.
OperatingtheMowerBlade
ControlSwitch(PTO)
Thebladecontrolswitch(PTO)isusedinconjunction
withtherightsidemotioncontrollevertoengageand
disengagethemowerblades.
EngagingtheMowerBlades(PTO)
1.Toengagethemowerblades,movetherightside
motioncontrollevertothecenter,un-locked
position.
2.Pullthebladecontrolswitch(PTO)upandrelease
itwhileholdingdowntherightsidemotioncontrol
leverinthecenter,un-lockedposition.
G008945
Figure9
DisengagingtheMowerBlades(PTO)
Thefollowingaretwooptionsfordisengagingthe
mowerblades.
•Pushthebladecontrolswitch(PTO)downtothe
offposition.
•Movethemotioncontrolleverstoneutralandmove
therightsidemotioncontrolleverintotheneutral
lockposition.
G009174
Figure10
OperatingtheThrottle
ThethrottlecontrolcanbemovedbetweenFastand
Slowpositions(Figure11).
Alwaysusethefastpositionwhenturningonthe
mowerdeckwiththebladecontrolswitch(PTO).
G008946
Figure11
OperatingtheChoke
Usethechoketostartacoldengine.
1.Iftheengineiscold,usethechoketostartthe
engine.
2.Pulluponthechokeknobtoengagethechoke
beforeusingtheignitionswitch(
Figure12).
3.Pushdownonthechoketodisengagethechoke
aftertheenginehasstarted(Figure12).
16
G008959
1
2
Figure12
1.On2.Off
OperatingtheIgnitionSwitch
1.TurntheignitionkeytotheStartposition
(Figure13).Whentheenginesstarts,releasethekey.
Important:Donotengagestarterformore
than5secondsatatime.Iftheenginefails
tostartallowa15secondcool-downperiod
betweenattempts.Failuretofollowthese
instructionscanburnoutthestartermotor.
Note:Additionalstartingcyclesmayberequired
whenstartingtheengineforthersttimeafterthe
fuelsystemhasbeenwithoutfuelcompletely.
START
RUN
ST OP
G008947
Figure13
2.Turntheignitionkeytostoptostoptheengine.
UsingtheSpeedControl
Lever
Thismachinehasaspeedcontrolleverthatsets
themaximumgroundspeedofthemachine.This
canbeadjustedtotheoperator’sdesiredspeed.It
isrecommendedtousetheslowestspeedfornew
operator’s.
1.Movethespeedcontrollevertosetthedesired
speed.
•Fullforwardhasquickresponseandmaximum
speed.
•Fullrearwardhassmoothresponseandslower
speed.
2.Movethecontrolleverstodrivethemachine.The
controlleversmaybepushedforwardtothefront
referencebarwhilethespeedofthemachineis
controlledbythespeedcontrollever.
Figure14
UsingtheFuelShut-OffValve
Closethefuelshut-offvalvefortransport,maintenance,
andstorage(
Figure15).
Ensurethefuelshut-offvalveisopenwhenstarting
theengine.
17
G008948
1
2
Figure15
1.On2.Off
StartingandStoppingthe
Engine
StartingtheEngine
1.Connectthewirestothesparkplugs.
2.Openthefuelvalve.
3.Movetherightmotioncontrollevertoneutral
lockedposition.
4.Settheparkingbrake;refertoSettingtheParking
Brake.
5.Movethebladecontrolswitch(PTO)totheOff
position.
6.MovethethrottlelevermidwaybetweentheSlow
andFastpositions.
Note:Awarmorhotenginemaynotrequire
choking.
Figure16
7.TurntheignitionkeytotheStartposition
(Figure13).Whentheenginesstarts,releasethekey.
Important:Donotengagestarterformore
than5secondsatatime.Iftheenginefails
tostartallowa15secondcool-downperiod
betweenattempts.Failuretofollowthese
instructionscanburnoutthestartermotor.
Note:Additionalstartingcyclesmayberequired
whenstartingtheengineforthersttimeafterthe
fuelsystemhasbeenwithoutfuelcompletely.
START
RUN
ST OP
G008947
Figure17
1.Off3.Start
2.Run
18
StoppingtheEngine
CAUTION
Childrenorbystandersmaybeinjuredifthey
moveorattempttooperatethetractorwhileitis
unattended.
Alwaysremovetheignitionkeyandsettheparking
brakewhenleavingthemachineunattended,even
ifjustforafewminutes.
Lettheengineidleatslowthrottle(turtle)for60
secondsbeforeturningtheignitionswitchoff.
Figure18
Important:Makesurefuelshutoffvalveisclosed
beforetransportingorstoringthemachine,asfuel
leakagemayoccur.Beforestoringthemachine,
pullwireoffsparkplug(s)topreventpossibilityof
accidentalstarting.
TheSafetyInterlockSystem
CAUTION
Ifsafetyinterlockswitchesaredisconnectedor
damagedthemachinecouldoperateunexpectedly
causingpersonalinjury.
•Donottamperwiththeinterlockswitches.
•Checktheoperationoftheinterlockswitches
dailyandreplaceanydamagedswitchesbefore
operatingthemachine.
UnderstandingtheSafetyInterlock
System
Thesafetyinterlocksystemisdesignedtopreventthe
mowerbladesfromrotatingunless:
•Therightsidemotioncontrolleverismovedtothe
center,un-lockedposition.
•Thebladecontrolswitch(PTO)ispulledon.
Thesafetyinterlocksystemisdesignedtostopthe
mowerbladesifyoumoveorreleasetherightside
motioncontrolleverintotheneutrallockposition.
Thehourmeterhassymbolstonotifytheuserwhen
theinterlockcomponentisinthecorrectposition.
Whenthecomponentisinthecorrectposition,a
trianglewilllightupinthecorrespondingsquare.
Figure19
1.Triangleslightupwhentheinterlockcomponentsareinthe
correctposition
TestingtheSafetyInterlockSystem
ServiceInterval:Beforeeachuseordaily
Testthesafetyinterlocksystembeforeyouusethe
machineeachtime.
Note:Ifthesafetysystemdoesnotoperateas
describedbelow,haveanAuthorizedServiceDealer
repairthesafetysystemimmediately.
1.Starttheengine;refertoStartingandStoppingthe
EngineinOperation(page14).
2.Settheparkingbrake.
19
3.Movetherightsidemotioncontrollevertothe
center,un-lockedposition.Thebladesshould
notrotate.
4.Movethemotioncontrolleversforward.The
engineshouldkill.
5.Starttheengineandreleasetheparkingbrake.
6.Movetherightsidemotioncontrollevertothe
center,un-lockedposition.
7.Continueholdingtherightsidemotioncontrollever
inthecenter,un-lockedpositionandpulluponthe
bladecontrolswitch(PTO)andrelease.Theclutch
shouldengageandthemowerbladesbeginrotating.
8.Moveorreleasetherightsidemotioncontrollever
intotheneutrallockposition.Thebladesshould
stoprotatingandtheenginecontinuestorun.
9.Pushthebladecontrolswitchdownandmove
therightsidemotioncontrollevertothecenter,
un-lockedposition.
10.Continueholdingtherightsidemotioncontrollever
inthecenter,un-lockedpositionandpulluponthe
bladecontrolswitch(PTO)andrelease.Theclutch
shouldengageandthemowerbladesbeginrotating.
11.Pushthebladecontrolswitch(PTO)downtothe
offposition.Thebladesshouldstoprotating.
12.Withtheenginerunning,pullupthebladecontrol
switch(PTO)andreleasewithoutholdingright
sidemotioncontrollevertothecenter,un-locked
position.Thebladesshouldnotrotate.
WARNING
Theoperatorplatformisheavyandmaycause
injurywhenloweringandraisingtheoperator
platform.Theplatformmaysuddenlydropifnot
supportedwhenthelatchpinispulledout.
•Donotputhandsorngersintheplatform
pivotareawhenloweringorraisingtheoperator
platform.
•Makesuretheplatformissupportedwhenthe
latchpinispulledout.
•Makesurethelatchsecurestheplatformwhen
foldingitintheupposition.Pushittight
againstthecushionforthelatchpintolock
intoplace.
•Keepbystandersawaywhenraisingorlowering
theplatform.
OperatingthePlatform
Themachinecanbeusedwiththeplatformintheup
ordownposition.Itistheoperator’spreferenceon
whichpositiontouse.
OperatingtheMachinewiththe
PlatformUp
Operatingthemachinewiththeplatformupis
recommendedwhen:
•Mowingneardrop-off’s
•Mowingsmallareaswherethemachineistoolong
•Areaswithlowoverhangingbranchesorobstacles
•Loadingthemachinefortransport
•Drivingupslopes
Toraisetheplatform,pullthebackoftheplatformup
sothelatchpinandknoblockitintoplace.Pushittight
againstthecushionforthelatchpintolockintoplace.
OperatingtheMachinewiththe
PlatformDown
Operatingthemachinewiththeplatformdownis
recommendedwhen:
•Mowingmostareas
•Drivingacrossslopes
•Drivingdownslopes
Tolowertheplatform,pushtheplatformforward
againstthecushiontoreleasepressureonthelatchpin
andthenpulltheknoboutandlowertheplatform.
20
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Toro GrandStand Mower, With 122cm TURBO FORCE Cutting Unit User manual

GrandStand Mower, With 122cm TURBO FORCE Cutting Unit
Toro
Brand
Toro
Model
GrandStand Mower, With 122cm TURBO FORCE Cutting Unit
Category
Lawnmowers
Type
User manual
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