Toro Adjustable Forks, TX 1000 Compact Utility Loaders User manual

Type
User manual

This manual is also suitable for

FormNo.3398-473RevA
AdjustableForks
CompactUtilityLoaders
ModelNo.22341—SerialNo.315000001andUp
ModelNo.23164—SerialNo.315000001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3398-473*A
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Useofthisproductmaycauseexposureto
chemicalsknowntotheStateofCalifornia
tocausecancer,birthdefects,orother
reproductiveharm.
Introduction
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comforproduct
safetyandoperationtrainingmaterials,accessoryinformation,
helpndingadealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafety-alertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
Contents
Safety...........................................................................3
SafetyandInstructionalDecals.................................3
Setup............................................................................4
1AssemblingtheForks............................................4
ProductOverview..........................................................5
Specications.........................................................5
StabilityRatings.......................................................5
Operation.....................................................................6
InstallingtheForksontheTractionUnit.....................6
RemovingtheAttachment........................................7
OperatingTips.......................................................7
Storage.........................................................................7
©2015—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
Safety
Improperuseormaintenancebytheoperatororowner
canresultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandthoseinthe
tractionunit
Operator's Man ual
.Alwayspayattentionto
thesafety-alertsymbol,whichmeans
Caution
,
W ar ning
,
or
Danger
—personalsafetyinstruction.Failureto
complywiththeinstructionmayresultinpersonalinjury
ordeath.
WARNING
Whentheengineisoff,attachmentsintheraised
positioncangraduallylower.Someonenearbymay
bepinnedorinjuredbytheattachmentasitlowers.
Alwayslowertheattachmentlifteachtimeyoushut
offtheengine.
WARNING
Whengoingupordownhill,themachinecould
overturniftheheavyendistowardthedownhill
side.Someonemaybepinnedorseriouslyinjured
bythemachineifitoverturns.
Operatethemachineupanddownslopeswiththe
heavyendofthemachineuphill.Thisattachment
makesthefrontendheavy.
WARNING
Ifyoustepofftheplatformwiththeloadraised,the
machinecouldtipforward.Someonenearbymay
bepinnedorinjured.
Lowertheforksbeforesteppingofftheplatform.
WARNING
Iftheforksarenotkeptlevelwhilelifting,the
loadcouldbeinadvertentlydumpedonyou.The
operatorcouldbeinjuredwhentheloadisdumped.
Whenliftingtheforks,tiltthemforwardtokeep
themlevelandpreventspillingbackward.
SafetyandInstructional
Decals
Safetydecalsandinstructionsareeasily
visibletotheoperatorandarelocatednear
anyareaofpotentialdanger.Replaceany
decalthatisdamagedorlost.
110-0067
Model23164Only
1.Tippinghazard,exceedingratedloadcapacitycancause
instability—readtheOperatorsManual;donotexceed
maximumloadcapacityof136kg(300lb);forTX413
models,donotexceedmaximumloadcapacityof93kg
(205lb).
133-0219
Model22341Only
1.Tippinghazard—readtheOperator'sManual;fortheTX
1000donotexceedloadsof600lb(272kg);forother
modelsdonotexceedloadsof220lb(91kg).
133-0220
Model22341Only
1.Tippinghazard—readtheOperator'sManual;fortheTX
1000donotexceedloadsof600lb(272kg);forother
modelsdonotexceedloadsof220lb(91kg).
3
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
Adjustable-forksframe
1
Fork2
Upperforkframe
1
Bolt(3/8x1inch)
7
1
Locknut(3/8inch)
7
Assembletheforks.
1
AssemblingtheForks
Partsneededforthisprocedure:
1
Adjustable-forksframe
2Fork
1
Upperforkframe
7
Bolt(3/8x1inch)
7
Locknut(3/8inch)
Procedure
1.Installtheforksovertheadjustable-forksframeas
showninFigure3,andsecureeachforkwithabolt
(3/8x1inch)andlocknut(3/8inch).
Figure3
1.Fork
4.Bolt(3/8x1inch)
2.Forkframe
5.Locknut
3.Upperforkframe
2.Installtheupperforkframeovertheassemblyas
showninFigure3,andsecuretheupperframeusing5
bolts(3/8x1inch)and5locknuts(3/8inch).
3.Tightenallfastenerssecurely.
4
ProductOverview
Figure4
1.Fork
3.Upperframe
2.Adjustable-forksframe
Specications
Note:Specicationsanddesignaresubjecttochange
withoutnotice.
Model22341
Overallwidth80cm(31inches)
Overalllength115cm(45inches)
Overallheight69cm(27inches)
Weight
74kg(162lb)
Forklength
91cm(36inches)
Forkcross-sectionsize
10.2x3.2cm(4.0x1inches)
Forkwithadjustmentrange
(outsidetooutsidedimensions)
23to76cm(9to30inches)
Loadratingcapacity(perSAE
J1197)
272kg(600lb)
Model23164
Overallwidth80cm(31inches)
Overalllength105cm(41inches)
Overallheight69cm(27inches)
Weight
74kg(162lb)
Forklength
80cm(32inches)
Forkcross-sectionsize
7.6x2.5cm(3x1inch)
Forkwithadjustmentrange
(outsidetooutsidedimensions)
17to76cm(6.5to30inches)
Loadratingcapacity(perSAE
J1197)
152kg(300lb)
93kg(205lb)forTX413
StabilityRatings
Todeterminethedegreeofslopeyoucantraversewiththe
adjustableinstalledonatractionunit,ndthestabilityrating
forthehillpositionyouwanttotravelintheappropriatetable
below,thenndthedegreeofslopeforthesameratingand
hillpositionintheStabilityDatasectionofthetractionunit
Operator’sManual.
Important:Theforksareratedforusewiththe
counterweight.Donotusetheforkswithoutthe
counterweight;otherwise,thetractionunitwillbecome
unstable.
StabilitywithLoadedForks
OrientationStabilityRating
FrontUphill
B
RearUphill
D
SideUphill
B
StabilitywithUnloadedForks
OrientationStabilityRating
FrontUphill
D
RearUphill
B
SideUphill
B
5
WARNING
Exceedingthemaximumslopecancausethe
tractionunittotip.Ifthetractionunittips,youor
bystanderscouldbecrushed.
Donotdrivethetractionunitonaslopesteeper
thanthemaximumslope.
Operation
InstallingtheForksonthe
TractionUnit
Important:Beforeinstallingtheattachment,ensure
thatthemountplatesarefreeofanydirtordebrisand
thatthepinsrotatefreely.Ifthepinsdonotrotatefreely,
greasethem;refertothe
Operator’ s Man ual
forthe
tractionunitformoreinformation.
1.Positiontheattachmentonalevelsurfacewithenough
spacebehindittoaccommodatethetractionunit.
2.Starttheengine.
3.Tilttheattachment-mountplateforward.
4.Positionthemountplateintotheupperlipofthe
attachment-receiverplate(Figure5).
Figure5
1.Mountplate2.Receiverplate
5.Raisetheloaderarmswhiletiltingbackthemountplate.
Important:Raisetheattachmentenoughtoclear
theground,andtiltthemountplatealltheway
back.
6.Stoptheengine.
7.Engagethequick-attachpins,ensuringthattheyare
fullyseatedinthemountplate(Figure6).
Important:Ifthepinsdonotrotatetothe
engagedposition,themountplateisnotfully
alignedwiththeholesintheattachment-receiver
plate.Checkthereceiverplateandcleanitif
necessary.
6
WARNING
Ifyoudonotfullyseatthequick-attachpins
throughtheattachment-mountplate,the
attachmentcouldfalloffthetractionunit,
crushingyouorbystanders.
Ensurethatyourquick-attachpinsarefully
seatedintheattachment-mountplate.
Figure6
1.Quick-attachpins(shown
intheengagedposition)
3.Engagedposition
2.Disengagedposition
RemovingtheAttachment
1.Lowertheattachmenttotheground.
2.Stoptheengine.
3.Disengagethequick-attachpinsbyturningthemto
theoutside.
4.Starttheengine,tiltthemountplateforward,andback
thetractionunitawayfromtheattachment.
OperatingTips
Toadjusttheforks,slidethemalongtheframetothe
desiredwidth.Adjusttheforkstothewidestpossible
settingtoensurethattheloadisasstableaspossible.
Whentransportingaload,keeptheforksasclosetothe
groundaspossible.
Neverusetheforksforpryingasdamagemayoccur.
Neverattempttoliftmorethantheratedliftcapacityof
thetractionunit.
Storage
1.Beforelong-termstorage,washtheattachmentwith
milddetergentandwatertoremovedirtandgrime
fromtheentireattachment.
2.Paintallscratchedorbaremetalsurfaces.Paintis
availablefromyourAuthorizedServiceDealer.
3.Storetheattachmentinaclean,drygarageorstorage
area.Coverittoprotectitandkeepitclean.
7
ToroCompactUtilityEquipmentWarranty
AOne-YearLimitedWarranty
CompactUtilityEquipment
(CUE)Products
ConditionsandProductsCovered
TheT oroCompanyanditsafliate,ToroWarrantyCompany,pursuantto
anagreementbetweenthem,jointlywarrantyourToroCompactUtility
Equipment(“Product”)tobefreefromdefectsinmaterialsorworkmanship.
Thefollowingtimeperiodsapplyfromthedateofpurchase:
ProductsWarrantyPeriod
ProSneak
CompactUtilityLoaders,
Trenchers,StumpGrinders,
andAttachments
1yearor1000operatinghours,
whicheveroccursrst
KohlerEngines3years
*
AllotherEngines2years
*
Whereawarrantableconditionexists,wewillrepairtheProductatnocost
toyouincludingdiagnosis,labor,andparts.
*
SomeenginesusedonT oroProductsarewarrantedbytheenginemanufacturer.
InstructionsforObtainingWarrantyService
IfyouthinkthatyourT oroProductcontainsadefectinmaterialsor
workmanship,followthisprocedure:
1.ContactanyAuthorizedT oroCompactUtilityEquipment(CUE)
ServiceDealertoarrangeserviceattheirdealership.Tolocatea
dealerconvenienttoyou,accessourwebsiteatwww.T oro.com.Y ou
mayalsocallourToroCustomerCareDepartmenttollfreeatthe
numberbelow.
2.Bringtheproductandyourproofofpurchase(salesreceipt)tothe
ServiceDealer.
3.IfforanyreasonyouaredissatisedwiththeServiceDealer’s
analysisorwiththeassistanceprovided,contactusat:
SWSCustomerCareDepartment
ToroWarrantyCompany
8111LyndaleAvenueSouth
Bloomington,MN55420-1196
TollFree:888-384-9940
OwnerResponsibilities
YoumustmaintainyourT oroProductbyfollowingthemaintenance
proceduresdescribedintheOperator’sManual.Suchroutinemaintenance,
whetherperformedbyadealerorbyyou,isatyourexpense.Parts
scheduledforreplacementasrequiredmaintenance(“MaintenanceParts”),
arewarrantedfortheperiodoftimeuptothescheduledreplacementtime
forthatpart.Failuretoperformrequiredmaintenanceandadjustmentscan
begroundsfordisallowingawarrantyclaim.
ItemsandConditionsNotCovered
Notallproductfailuresormalfunctionsthatoccurduringthewarrantyperiod
aredefectsinmaterialsorworkmanship.Thisexpresswarrantydoesnot
coverthefollowing:
Productfailureswhichresultfromtheuseofnon-T ororeplacement
parts,orfrominstallationanduseofadd-on,modied,orunapproved
accessories
Productfailureswhichresultfromfailuretoperformrequired
maintenanceand/oradjustments
ProductfailureswhichresultfromoperatingtheProductinanabusive,
negligentorrecklessmanner
Partssubjecttoconsumptionthroughuseunlessfoundtobedefective.
Examplesofpartswhichareconsumed,orusedup,duringnormal
productoperationinclude,butarenotlimitedto,belts,wipers,spark
plugs,tires,lters,gaskets,wearplates,seals,O-rings,drivechains,
clutches.
Failurescausedbyoutsideinuence.Itemsconsideredtobeoutside
inuenceinclude,butarenotlimitedto,weather,storagepractices,
contamination,useofunapprovedcoolants,lubricants,additives,or
chemicals,etc.
Normal“wearandtear”items.Normal“wearandtear”includes,butis
notlimitedto,wornpaintedsurfaces,scratcheddecals,etc.
Repairsnecessaryduetofailuretofollowrecommendedfuel
procedure(consultOperator'sManualformoredetails)
Removingcontaminantsfromthefuelsystemisnotcovered
Useofoldfuel(morethanonemonthold)orfuelwhichcontains
morethan10%ethanolormorethat15%MTBE
Failuretodrainthefuelsystempriortoanyperiodofnon-use
overonemonth
Anycomponentcoveredbyaseparatemanufacturerswarranty
Pickupanddeliverycharges
GeneralConditions
RepairbyanAuthorizedT oroCompactUtilityEquipment(CUE)Service
Dealerisyoursoleremedyunderthiswarranty.
NeitherTheToroCompanynorToroWarrantyCompanyisliablefor
indirect,incidentalorconsequentialdamagesinconnectionwiththe
useoftheToroProductscoveredbythiswarranty,includingany
costorexpenseofprovidingsubstituteequipmentorserviceduring
reasonableperiodsofmalfunctionornon-usependingcompletionof
repairsunderthiswarranty.Allimpliedwarrantiesofmerchantability
andtnessforusearelimitedtothedurationofthisexpresswarranty.
Somestatesdonotallowexclusionsofincidentalorconsequential
damages,orlimitationsonhowlonganimpliedwarrantylasts,sothe
aboveexclusionsandlimitationsmaynotapplytoyou.
Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveother
rightswhichvaryfromstatetostate.
ExceptfortheenginewarrantycoverageandtheEmissionswarranty
referencedbelow,ifapplicable,thereisnootherexpresswarranty.The
EmissionsControlSystemonyourProductmaybecoveredbyaseparate
warrantymeetingrequirementsestablishedbytheU.S.Environmental
ProtectionAgency(EPA)ortheCaliforniaAirResourcesBoard(CARB).
ThehourlimitationssetforthabovedonotapplytotheEmissions
ControlSystemWarranty.RefertotheCaliforniaEmissionControl
WarrantyStatementsuppliedwithyourProductorcontainedintheengine
manufacturersdocumentationfordetails.
CountriesOtherthantheUnitedStatesorCanada
CustomerswhohavepurchasedT oroproductsoutsidetheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtainguarantee
policiesforyourcountry,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtainingguarantee
information,contacttheToroimporter.Ifallotherremediesfail,youmaycontactusatT oroWarrantyCompany.
AustralianConsumerLaw:AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalT oro
Dealer.
374-0261RevE
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Toro Adjustable Forks, TX 1000 Compact Utility Loaders User manual

Type
User manual
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