Alemlube 6336 Owner's manual

Brand: Alemlube

Model: 6336

Type: Owner's manual

Visit our website at www.alemlube.com.au Email - [email protected]

NSW

TEL: (02) 9939 0711

FAX: (02) 9939 0411

QLD/PNG

TEL: (07) 3204 9166

FAX: (07) 3204 1224

VIC/TAS

TEL: (03) 8787 8288

FAX: (03) 8787 8266

TEL: (08) 9302 4199

FAX: (08) 9302 2095

SA/NT

TEL: (08) 8241 7111

FAX: (08) 8241 7011

TEL: (09) 447 1007

FAX: (09) 447 1008

2.5kg Grease Kit 6336

OWNER’S TECHNICAL MANUAL

DESCRIPTION

The Champion 6336 2.5kg grease kit is a manually operated, spring powered grease kit that comes complete with a hand piece. It is designed to fit

a 2.5kg grease pail. The hand piece for the 6336, once loaded, is capable of approximately 30 high pressure shots before needing to be reprimed.

The high pressure/high volume option facilitates quick and easy greasing with grease pressures of 10,000psi and dispensing quantities of up to 1.25

grams per stroke possible. Suitable for use with greases up to NLGI2, the light weight, rugged and portable unit makes light work of arduous

greasing applications. The Champion 6336 is the ideal greasing tool for people looking to minimize the time and effort required to grease their

vehicles or machinery.

SPECIFICATION

Uses Light and self collapsing grease

Discharge Quantity Once loaded, approximately 30 shots – up to 1.25 grams of grease per shot

Size 2.5kg grease pails

Pressures Up to 10,000psi

IMPORTANT PLEASE NOTE

Your Champion 6336 2.5kg grease kit is designed for use with most greases,

however, trouble free greasing is assured with the use of greases up to No. 2

consistency. That is, the kit is recommended for use with light and self collapsing

greases.

PREPARING YOUR CHAMPION 6336 2.5KG GREASE KIT

1: Remove follower plate from the pump tube.

2: Insert follower plate into the grease container as shown with boss facing upwards.

Push down firmly onto the grease until grease emerges through the boss.

3: Push the pump tube through the boss and down until the drum cover sits firmly

on rim of grease container. Hand tighten the 3 thumbscrews evenly under rim

of the container.

4: To achieve initial prime, push rod cap down several times by using your hand

or foot to start grease flowing through the grease hose. When the hose is full of

grease, the rod cap will stay down.

5: Squeeze gun handle and hold handle closed to bleed air out of the system.

When fully bled, grease from out of the 2.5kg drum will appear at the coupler.

Note: Grease must travel through entire length of hose to accomplish full bleeding

and it may be necessary to repeat Step 4 a couple of times. If unit fails to prime,

bump container base several times on a solid surface to settle the grease.

OPERATING INSTRUCTIONS

Your Champion 6336 2.5kg grease kit is now ready for operation.

While greasing, the rod cap will rise slowly. When it is fully up and the hand piece

loses pressure, push the rod cap down once or twice to reprime the system and to

enable you to continue greasing.

Each pump prime will provide sufficient grease for up to 30 grease shots.

The hand piece is normally operated on the HI-VOLUME switch position. Should

high pressure be required to help clear a blocked or seized lube point, simply move

the button on the HI-PRESSURE position.

Changing over 2.5kg grease drums.

1: Unscrew the 3 thumbscrews.

2: Remove the Champion 6336 from the container.

3: Remove follower plate from the empty 2.5kg grease drum and repeat preparation

steps 2, 3 and 4.

BEFORE OPERATING YOUR 6336 2.5kg grease kit, bleed any trapped air from

the unit.

TO REMOVE TRAPPED AIR: (Point gun in direction of an empty

receptacle)

1: Push pump plunger down a few times to start the grease flowing through

the grease hose.

2: Squeeze and hold gun handle in to automatically remove trapped air –

repeat 1 and 2 until all air is removed.

HOW TO CLEAN THE STRAINER

Should the strainer need cleaning, (refer trouble shooting guide, page 3, item C(b)),

undo the nut at the base of the pump spring with a suitable spanner, remove

assembly, lever off strainer cover and clean the appropriate parts as illustrated.

NSW Head Office VIC QLD SA/NT WA TAS

TEL: (02) 9939 0711 TEL: (03) 8786 3988 TEL: (07) 3889 8480 TEL: (08) 8241 7111 TEL: (08) 9209 3066 TEL: (03) 6343 0477

FAX: (02) 9939 0411 FAX: (03) 8786 3977 FAX: (07) 3889 8490 FAX: (08) 8241 7011 FAX: (08) 9209 3933 FAX: (03) 6343 0911

VISIT OUR WEBSITE AT www.alemite-lubrequip.com.au EMAIL - info@alemite-lubrequip.com.au

SERVICE INSTRUCTIONS

6336 2.5kg Grease Kit 6336

DESCRIPTION

The Champion 6336 2.5kg grease kit is a manually operated, spring powered grease kit that comes complete with a hand piece. It is designed to fit

a 2.5kg grease pail. The hand piece for the 6336, once loaded, is capable of approximately 30 high pressure shots before needing to be reprimed.

The high pressure/high volume option facilitates quick and easy greasing with grease pressures of 10,000psi and dispensing quantities of up to 1.25

grams per stroke possible. Suitable for use with greases up to NLGI2, the light weight, rugged and portable unit makes light work of arduous

greasing applications. The Champion 6336 is the ideal greasing tool for people looking to minimize the time and effort required to grease their

vehicles or machinery.

SPECIFICATION

Uses Light and self collapsing grease

Discharge Quantity Once loaded, approximately 30 shots – up to 1.25 grams of grease per shot

Size 2.5kg grease pails

Pressures Up to 10,000psi

IMPORTANT PLEASE NOTE

Your Champion 6336 2.5kg grease kit is designed for use with most greases,

however, trouble free greasing is assured with the use of greases up to No. 2

consistency. That is, the kit is recommended for use with light and self collapsing

greases.

PREPARING YOUR CHAMPION 6336 2.5KG GREASE KIT

1: Remove follower plate from the pump tube.

2: Insert follower plate into the grease container as shown with boss facing upwards.

Push down firmly onto the grease until grease emerges through the boss.

3: Push the pump tube through the boss and down until the drum cover sits firmly

on rim of grease container. Hand tighten the 3 thumbscrews evenly under rim

of the container.

4: To achieve initial prime, push rod cap down several times by using your hand

or foot to start grease flowing through the grease hose. When the hose is full of

grease, the rod cap will stay down.

5: Squeeze gun handle and hold handle closed to bleed air out of the system.

When fully bled, grease from out of the 2.5kg drum will appear at the coupler.

Note: Grease must travel through entire length of hose to accomplish full bleeding

and it may be necessary to repeat Step 4 a couple of times. If unit fails to prime,

bump container base several times on a solid surface to settle the grease.

OPERATING INSTRUCTIONS

Your Champion 6336 2.5kg grease kit is now ready for operation.

While greasing, the rod cap will rise slowly. When it is fully up and the hand piece

loses pressure, push the rod cap down once or twice to reprime the system and to

enable you to continue greasing.

Each pump prime will provide sufficient grease for up to 30 grease shots.

The hand piece is normally operated on the HI-VOLUME switch position. Should

high pressure be required to help clear a blocked or seized lube point, simply move

the button on the HI-PRESSURE position.

Changing over 2.5kg grease drums.

1: Unscrew the 3 thumbscrews.

2: Remove the Champion 6336 from the container.

3: Remove follower plate from the empty 2.5kg grease drum and repeat preparation

steps 2, 3 and 4.

BEFORE OPERATING YOUR 6336 2.5kg grease kit, bleed any trapped air from

the unit.

TO REMOVE TRAPPED AIR: (Point gun in direction of an empty

receptacle)

1: Push pump plunger down a few times to start the grease flowing through

the grease hose.

2: Squeeze and hold gun handle in to automatically remove trapped air –

repeat 1 and 2 until all air is removed.

HOW TO CLEAN THE STRAINER

Should the strainer need cleaning, (refer trouble shooting guide, page 3, item C(b)),

undo the nut at the base of the pump spring with a suitable spanner, remove

assembly, lever off strainer cover and clean the appropriate parts as illustrated.

NSW Head Office VIC QLD SA/NT WA TAS

TEL: (02) 9939 0711 TEL: (03) 8786 3988 TEL: (07) 3889 8480 TEL: (08) 8241 7111 TEL: (08) 9209 3066 TEL: (03) 6343 0477

FAX: (02) 9939 0411 FAX: (03) 8786 3977 FAX: (07) 3889 8490 FAX: (08) 8241 7011 FAX: (08) 9209 3933 FAX: (03) 6343 0911

VISIT OUR WEBSITE AT www.alemite-lubrequip.com.au EMAIL - info@alemite-lubrequip.com.au

SERVICE INSTRUCTIONS

6336 2.5kg Grease Kit 6336

Parts And Drawing Breakdown For The 6336

Visit our website at www.alemlube.com.au Email - [email protected]

NSW

TEL: (02) 9939 0711

FAX: (02) 9939 0411

QLD/PNG

TEL: (07) 3204 9166

FAX: (07) 3204 1224

VIC/TAS

TEL: (03) 8787 8288

FAX: (03) 8787 8266

TEL: (08) 9302 4199

FAX: (08) 9302 2095

SA/NT

TEL: (08) 8241 7111

FAX: (08) 8241 7011

TEL: (09) 447 1007

FAX: (09) 447 1008

PARTS AND DRAWING BREAKDOWN FOR THE PUMP KIT OF THE 6336

ORDERING SPARE PARTS FOR THE 6336 PUMP KIT

PARTS LIST – Model Champion 6336

ITEM NOITPIRCSED REBMUN TRAP

1 6336-1 Retainer Cap

2 6336-2 Washer

3 6336-3 Back up washer

4 6336-4 Clamp nut

5 6336-5 Ball spring

6 6336-6 1/2” Ball

7 6336-7 O’Ring

8 6336-8 Hose

9 6336-9 Hose Clamp

10 6336-10 O’Ring

11 6336-11 Clamp Nut

12 6336-12 Sealing Washer

13 doR notsiP 31-6336

14 6336-14 Spirol Pin

15 6336-15 Strainer Cover

16 6336-16 Strainer

17 6336-17 Handle

18 6336-18 O’Ring

19 6336-19 Lid Base

20 6336-20 Thump Screw

21 6336-21 Pump Tube

22 6336-22 Follower

23 6336-23 O’Ring

24 6336-24 Ball Retainer

25 6336-25 9/16” Ball

26 6336-26 Footvalve

27 ylbmessA paC dna doR notsiP 72-6336

28 6336-28 Pump Spring

TROUBLE SHOOTING FOR THE 6336 PUMP KIT 6336

Visit our website at www.alemlube.com.au Email - [email protected]

NSW

TEL: (02) 9939 0711

FAX: (02) 9939 0411

QLD/PNG

TEL: (07) 3204 9166

FAX: (07) 3204 1224

VIC/TAS

TEL: (03) 8787 8288

FAX: (03) 8787 8266

TEL: (08) 9302 4199

FAX: (08) 9302 2095

SA/NT

TEL: (08) 8241 7111

FAX: (08) 8241 7011

TEL: (09) 447 1007

FAX: (09) 447 1008

TROUBLE SHOOTING FOR THE 6336 PUMP KIT

PROBLEM CAUSE SOLUTION

Rod cap rises slowly when the hand piece

is not in use (no visible external leakages)

(a) dirt trapped between inlet ball (26)

and piston

(b) piston O’Ring (25) defective or worn

(a) unscrew clamp nut (7) and withdraw

assembly. Clean ball (26) and piston (10)

thoroughly. Reassemble

(b) replace piston O’Ring order

(6336-6)

Rod cap springs up and the unit will not

pump grease

(a) air lock in grease caused by dent in

container stops follower damaged O’Ring

(21) in follower (20)

(b) grease container empty

ball (18) off seat

(a) remove dents or tilt follower plate

(20) under dent. Replace O’Ring (21) in

follower plate (20). Change over to new

container or refill with grease. Replace

with new assy 6336-17-18-19 do not

attempt to rework this part.

Rod cap stays down. The 2.5kg grease

kit will not pump grease

(a) grade of grease too heavy

(b) strainer blocked

(a) Use No. 2 grade of grease, or lighter.

Force out old grease.

(b) Unscrew clamp nut (7) and withdraw

assembly. Using a screwdriver, lever off

the strainer cover (11). Clean or replace

the strainer (13). see general instructions

below for cleaning technique.

Grease leaks at top of clamp nut (7) Gland O’Ring (96) and back up washer

(5) are defective or worn

Unscrew clamp nut (7) and withdraw

assembly. Hold piston (10) and loosen the

nut (27). Remove the pin (9) and withdraw

the piston (10). Ease spring tension on the

nut (27) by pushing against spring (92) on

clamp nut (7) and carefully undo nut (27).

Replace O’Ring (96) and back up washer

(5). Order (6336-5). When re-assembling

support piston (10) when driving pin (9)

home, please ensure that the flat end of

spring (2) fits in the cap (1).

Grease leaks at bottom of strainer cover

(11)

(a) O’Ring (14) damaged

(b) Spot welds broken

(a) Unscrew clamp nut (7) and withdraw

assembly. Using screwdriver, lever off

strainer cover (11) replace O’Ring Order

(6336-14)

(b) Replace drum cover base (15).

Grease leaks from under clamp nut (7) (a) Dirt under clamp nut (7)

(b) Damaged seal washer (8)

(a) Undo and clean surfaces

(b) Replace seal washer. Order (6336-8).

NSW Head Office VIC QLD SA/NT WA TAS

TEL: (02) 9939 0711 TEL: (03) 8786 3988 TEL: (07) 3889 8480 TEL: (08) 8241 7111 TEL: (08) 9209 3066 TEL: (03) 6343 0477

FAX: (02) 9939 0411 FAX: (03) 8786 3977 FAX: (07) 3889 8490 FAX: (08) 8241 7011 FAX: (08) 9209 3933 FAX: (03) 6343 0911

VISIT OUR WEBSITE AT www.alemite-lubrequip.com.au EMAIL - info@alemite-lubrequip.com.au

Parts And Drawing Breakdown for the 6336 Hand Piece

Visit our website at www.alemlube.com.au Email - [email protected]

NSW

TEL: (02) 9939 0711

FAX: (02) 9939 0411

QLD/PNG

TEL: (07) 3204 9166

FAX: (07) 3204 1224

VIC/TAS

TEL: (03) 8787 8288

FAX: (03) 8787 8266

TEL: (08) 9302 4199

FAX: (08) 9302 2095

SA/NT

TEL: (08) 8241 7111

FAX: (08) 8241 7011

TEL: (09) 447 1007

FAX: (09) 447 1008

PARTS AND DRAWING BREAKDOWN FOR THE 6336 HAND PIECE

ORDERING SPARE PARTS FOR THE 6336 HAND PIECE

PARTS LIST – Model Champion 6336

ITEM PART NUMBER DESCRIPTION QUANTITY

1 6336HP-1 Outlet Screw 1

2 6336HP-2 Outlet Spring 1

3 6336HP-3 Outlet Ball 1

4 6336HP-4 Outlet Body 1

5 6336HP-5 Teflon Back Up Washer 1

6 6336HP-6 Glyd Ring 1

7 6336HP-7 Piston O’Ring 1

8 6336HP-8 Hand Piece Casting 1

9 6336HP-9 Rigid Extension 1

10 14513 Grease Coupler 1

11 6336HP-11 Retainer O’Ring 1

12 6336HP-12 Hose Adaptor Washer 1

13 6336HP-13 Hose Adaptor O’Ring 1

14 6336HP-14 Hose Adaptor Ball End 1

15 6006HP-15 Ball Socket Retainer 1

16 6336HP-16 Inlet Check Spring 1

17 6336HP-17 Valve Stem Piston 1

18 6336HP-18 Piston Ball 1

19 6336HP-19 Piston 1

20 6336HP-20 Glyd Ring 1

21 6336HP-21 Seal Body O’Ring 1

22 6336HP-22 Handle Pin 1

23 6336HP-23 Handle 1

24 6336HP-24 Valve Inlet Seat 1

25 6336HP-25 Operating Plunger Control 1

26 6336HP-26 Control Body Assembly 1

27 6336HP-27 Inlet Spring 1

28 6336HP-28 Inlet Ball 1

29 6336HP-29 Seal Body O’Ring 1

30 6336HP-30 Plunger Control O’Ring 1

31 6336HP-31 Seal Body O’Ring 1

32 6336HP-32 Cap Socket 2

NSW Head Office VIC QLD SA/NT WA TAS

TEL: (02) 9939 0711 TEL: (03) 8786 3988 TEL: (07) 3889 8480 TEL: (08) 8241 7111 TEL: (08) 9209 3066 TEL: (03) 6343 0477

FAX: (02) 9939 0411 FAX: (03) 8786 3977 FAX: (07) 3889 8490 FAX: (08) 8241 7011 FAX: (08) 9209 3933 FAX: (03) 6343 0911

VISIT OUR WEBSITE AT www.alemite-lubrequip.com.au EMAIL - info@alemite-lubrequip.com.au

TROUBLE SHOOTING FOT THE 6336 HAND PIECE

Visit our website at www.alemlube.com.au Email - [email protected]

NSW

TEL: (02) 9939 0711

FAX: (02) 9939 0411

QLD/PNG

TEL: (07) 3204 9166

FAX: (07) 3204 1224

VIC/TAS

TEL: (03) 8787 8288

FAX: (03) 8787 8266

TEL: (08) 9302 4199

FAX: (08) 9302 2095

SA/NT

TEL: (08) 8241 7111

FAX: (08) 8241 7011

TEL: (09) 447 1007

FAX: (09) 447 1008

TROUBLE SHOOTING FOR THE 6336 HAND PIECE

PROBLEM CAUSE SOLUTION

The 2.5kg grease kit coupler leaks (a) There is dirt under the seat of the outer ball (3)

(b) The valve stem (17), has worked itself loose

and is holding the outlet ball (3), off its seat.

(a) Set the hand piece to the high volume

setting and strike handle sharply. If the

coupler still leaks, remove the rigid extension

(9), spring keeper screw (21), spring (22) and

outer ball (23). Clear the seat and partly

replace the ball, screw and spring keeper

screw. Prime the pump completely to ensure

the maximum possible supply of grease to the

hand piece and tighten up the spring keeper

screw until the grease begins to stop leaking.

Then tighten the spring keeper in an extra two

full turns. Finally, reassemble the rigid

extension to the hand piece.

IMPORTANT: Please note that if you tighten

up the spring keeper screw too much, the hand

piece will become difficult to operate. Too

few turns will allow the hand piece to leak.

If the coupler still leaks, replace the outlet

body (4). When refitting the outlet body to the

handle, ensure that the handle is held in the

closed position. Doing so enables the back up

washers (5 & 7) and o’ring seals to seat

squarely on to the piston (19).

(b) Remove the handle (23) by withdrawing

the handle pin (22). Remove the piston (19),

retighten the valve stem (17) or replace with

spare part, kit number 6336-SPK1.

Hand piece leaks at the back end of the piston The glyd ring (20) is worn Remove handle (22) by withdrawing handle

pin (22). Remove the piston (19) and replace

with the spare part kit part number 6336-

SPK5.

IMPORTANT: If any signs of wear are

visible on the piston, replace with the spare

part kit Part Number 6336-SPK4. 6336-SPK5

will also be required to solve this problem.

The hand piece fails to deliver grease when on

the high pressure setting

(a) There is dirt under the delivery ball (18) or

there is a damaged ball seat in the piston (19)

(b) Seals are worn (25), (26) and (27).

dislodged from the piston (19).

(a) Change the setting to “high volume” and

hit the handle (23) hard to shift the dirt off the

seat. If leaks are still occurring, remove the

handle (23) by withdrawing handle pin (22),

spring (16) and ball (18). Clean the ball and

seat if the problem continues, order and install

spare part kit numbers 6336-SPK4 and

6336-SPK5.

(b) Use spare part kit number 6336-SPK6 and

replace seals in the following order – washer

(5), O’ring (6) and washer (7).

section to referencing section (b).

NSW Head Office VIC QLD SA/NT WA TAS

TEL: (02) 9939 0711 TEL: (03) 8786 3988 TEL: (07) 3889 8480 TEL: (08) 8241 7111 TEL: (08) 9209 3066 TEL: (03) 6343 0477

FAX: (02) 9939 0411 FAX: (03) 8786 3977 FAX: (07) 3889 8490 FAX: (08) 8241 7011 FAX: (08) 9209 3933 FAX: (03) 6343 0911

VISIT OUR WEBSITE AT www.alemite-lubrequip.com.au EMAIL - info@alemite-lubrequip.com.au

TROUBLE SHOOTING FOT THE 6336 HAND PIECE

Visit our website at www.alemlube.com.au Email - [email protected]

NSW

TEL: (02) 9939 0711

FAX: (02) 9939 0411

QLD/PNG

TEL: (07) 3204 9166

FAX: (07) 3204 1224

VIC/TAS

TEL: (03) 8787 8288

FAX: (03) 8787 8266

TEL: (08) 9302 4199

FAX: (08) 9302 2095

SA/NT

TEL: (08) 8241 7111

FAX: (08) 8241 7011

TEL: (09) 447 1007

FAX: (09) 447 1008

PROBLEM CAUSE SOLUTION

The hand piece fails to deliver grease when on

the high volume setting

(a) There is dirt on the valve inlet seat (24).

(b) Operating plunger control (25) sticking in

control body assembly (26).

(a) IMPORTANT: This problem will result in

a decreased volume of grease being dispensed

per shot.

Remove control body (26) and tap out valve

inlet seat (24), O’ Ring (31), ball (30) and

spring (27). Clean the ball and seat and

replace in the following order – spring, ball,

O’Ring, valve seal and control body.

(b) Replace the control body assembly (26).

Control push rod in the control body leaks O’Ring (31) is worn

Remove control body assembly (26) from the

hand piece. Also remove the operating control

plunger (25) from the control body and replace

with spare part kit number 6336-SPK7

Hand piece leaks at the grease swivel Worn seals (11) & (12 ) Unscrew ball socket retainer (15), push the

seals out and use spare part kit number

6336-SPK8. Be careful to replace the

components in the following order – O’Ring

(13) and washer (12). Locate O’Ring (11) on

to the hand piece casting (8). Reassemble ball

socket retainer on to the hand piece.

When on the high volume setting, the hand

piece is too slow and too hard to operate

(a) Spring (16) may have weakened or collapsed

and are blocking the flow of grease

(b) The grade of grease being used is too heavy.

spring (2).

(a) Replace spring (16) and use spare part kit

number 6336-SPK5 and valve stem spare part

kit number 6336-SPK1.

(b) Change to an NLGI2 or lower viscosity

grease.

the 2.5kg grease kits coupler leaks section. If

the problem persists, you will need to replace

the outlet body assembly.

GENERAL INSTRUCTIONS

ALWAYS When the gun has been serviced and the trouble found to be caused by dirt in the valves, the pump unit should also be

cleaned out thoroughly to eliminate the dirt at its source.

CLEANLINESS Dirt and foreign matter (lint, etc.) can seriously affect operation and machinery. Dismantling and reassembly of

this unit should only be attempted in clean conditions.

NSW Head Office VIC QLD SA/NT WA TAS

TEL: (02) 9939 0711 TEL: (03) 8786 3988 TEL: (07) 3889 8480 TEL: (08) 8241 7111 TEL: (08) 9209 3066 TEL: (03) 6343 0477

FAX: (02) 9939 0411 FAX: (03) 8786 3977 FAX: (07) 3889 8490 FAX: (08) 8241 7011 FAX: (08) 9209 3933 FAX: (03) 6343 0911

VISIT OUR WEBSITE AT www.alemite-lubrequip.com.au EMAIL - info@alemite-lubrequip.com.au

Alemlube 6336 Owner's manual

Alemlube 6336 Owner's manual

Alemlube 6336 Owner's manual

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