Teryair 1SC Operation & Maintenance Manual

Brand
Teryair
Model
1SC
Type
Operation & Maintenance Manual
Operation & Maintenance Guide
FF - MM - 05 REV - 1Sheet 1 of 4
ISO 9001 : 2008
Product: Piston Scabblers
MODEL: 1SC
Sheet 2 of 4
Piston Scabblers 1SC
Operation & Maintenance Guide
Scabblers are rugged dependable tools designed to give you years, of satisfactory service. Follow the instructions
mentioned here to enhance life and performance of your scabbler.
Disconnect and pour in 1 to 2 ounces of recommended oil into the tool and reconnect hose after blowing out any
accumulated dirt in the hose line before connection.
AIR SUPPLY:
Tool should not be operated at air pressure below 5.5 Bar (80psi) and above 6.9 bar (100psi).The correct
operating pressure is 6.2 bar (90 psi).
Ensure that only 3/8" (10 mm) bore airline is used and all couplings are tight, leakproof and in good condition.
The air should be clean, dry and lubricated. Install a FRL unit as close as operation will permit.
To dis-assemble single scabbler, disconnect air supply and unscrew screwed cap (13) and remove it, so that compression spring(18)
can be removed, lift up spring cap (14) push up piston (12) from bottom and remove it, slide out cylinder(11) along with brush
seal(15) from single scaler body(10), with help of Spanner unlock lock washer (17),Unscrew main handle (20) and remove it.
Remove sealing washer (16), Hold angular position of main handle(20) in vice jaw, Hold spanner in across flats of valve body(1).
Unscrew it and remove rubber grip (19) Now with help of screw driver, unscrew valve cap(2) and remove it. Remove 'O' ring (3)
from valve cap (2) Pull out valve spring (4), valve stem (5). Take out 'O' ring (6) from valve stem(5) Punch out roll pin (8) and take
out throttle lever (7)
Examine all components for wear after washing in suitable solvent. Replace any worn or damaged components. Coat parts with
light oil and re-assemble carefully in reverse sequence.
RECOMMENDED LUBRICANTS:
Always install a line lubricator on the air line as close to the tool as possible. A Filter Regulator Lubricator unit (FRL)
is strongly recommended. Keep the lubricator bowl topped up with recommended grade of oil and check that the
oil is reaching the tool. Running the tool without lubrication is likely to cause damage to the components causing
premature replacement.
ABOVE 270C - 800F 50C-270C 400F-
800F
BELOW 50C 400F
SHELL Toona R. 72 Toona R. 41 Toona R.27
MOBIL Almo 529 Almo 527 Almo 525
ESSO ----- Arox.EP.65 Arox EP.45
CALTEX Rando Oil 100 Rando Oil 100 Rando Oil 46
CP ----- ----- Airolene Tool Oil
TEXACO Regal oil F (R&O) Regal Oil PE (P&E) Regal Oil PE (R&O)
DALTRON Silkolene 881 Silkolene 548/T Silkolene 733
BURMAH CASTROL Castrol RD Oil 3 Castrol RD Oil Light Megna SPX
DUCKHAM Garnet 7 Garnet 6 Zero Fio 5
STERNOL Merlin 87 Merlin 71 Merlin 54
PETROFINA Purifoc 53 Purifoc 46 Purifoc 32
CHEVRON Vistac Oil 18X Vistac Oil 19X Vistac Oil 9X
IND OIL Servo Spyn – 22 ----- -----
OPERATION:
DAILY BEFORE OPERATING:
LUBRICATION REQUIREMENTS:
MAINTENANCE:
TECHNICAL DATA:
FF - MM - 05 REV - 1
Sr.No Model No Capacity in BPM Piston
1 1SC 3900 Integral Piston
Exploded View &
Assembly and Part List 1SC
Sheet 3 of 4 FF - MM - 05 REV - 1
Note : Always use genuine TERYAIR spares parts for better performance.
INTEGRAL PISTON
Piston Scabblers 1SC
Operation & Maintenance Guide
Sheet 4 of 4
SAFETY INSTRUCTIONS:
Always wear suitable protection such as ‘eye goggles’ ear muffs’ safety shoes etc. to safeguard against possibility
of flying particles.
Never operate the tool over the rated 6.2 bar (90 psi) air pressure. Do not exert excessive pressure against the
work surface. Keep hoses in good condition. Check hoses for signs of wear and ensure that fittings are secure.
Accidental disconnection of hose while tool is in use can make the hose whip and can be a safety hazard.
Please check the hose connection prior to starting piston scrabblers.
Be aware that these piston scrabblers can create dust & flying debris.
Keep hands & clothing away from moving parts.
Store these piston scrabblers in secure & dry environment.
Do not allow piston scrabblers to run unattended.
Do not modify these piston scrabblers in any way as this will invalidate the warranty and could lead to serious injury.
Do not allow the piston scrabblers to run continuously whilst not in contact with the surface being prepared.
Don not use the piston scrabblers in potentially explosive environments.
Do not drag these piston scrabblers by air hose.
FF - MM - 05 REV - 1
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Teryair 1SC Operation & Maintenance Manual

Brand
Teryair
Model
1SC
Type
Operation & Maintenance Manual
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