Wacker Neuson ET65 User manual

Type
User manual

This manual is also suitable for

Operatorā€™s Manual
Track excavators
Machine models E14-01/E14-04
Edition 1.0.1
Document order number
Language
From serial no.
5100025416
us
ET65: WNCE1401LPAL00161
ET90: WNCE1404CPAL00161
This Operator's Manual includes
the AEM Safety Manual CE-1009
5100025416
Copyright Ā© 2015 Wacker Neuson Linz GmbH, Hƶrsching
Printed in Austria
All rights reserved, in particular the copyright, the right of reproduction and the right of distribution applicable
worldwide.
This document may be used by the receiver only for the designated purpose. It may in no way be duplicated or
translated in any other language, in whole or in part, without prior permission in writing from the manufacturer.
No reproduction or translation of this publication, in whole or part, without the written consent of Wacker Neuson
Linz GmbH.
Violations of legal regulations, in particular of the copyright protection, will be subject to civil and criminal
prosecution.
Wacker Neuson Linz GmbH keep abreast of the latest technical developments and constantly improve their
products. For this reason, we may from time to time need to make changes to figures and descriptions in this
documentation which do not reflect products which have already been delivered and which will not be
implemented on these machines.
Technical data, dimensions and weights are only given as an indication. Responsibility for errors or omissions
not accepted.
The cover features the machine with possible optional equipment.
Photographs and graphics are symbolic representations and may differ from the actual products.
Wacker Neuson is authorized to publish copyright-protected material, for example that owned by Perkins
Engines Company Ltd.
The Operatorā€™s Manual and any amendments to it must always be available at the place of use of the machine.
Possible amendments are included at the end of the Operatorā€™s Manual.
Wacker Neuson Linz GmbH
Flughafenstr. 7
A-4063 Hƶrsching
Phone: +43 (0) 7221 63000
Fax: +43 (0) 7221 63000-2200
E-mail: office.lin[email protected]
www.wackerneuson.com
Documentation Language Order no.
Operatorā€™s Manual us 1000349383
Spare parts catalog ET65 (E14-01)
de/en/fr 1000342521
de/it/es 1000342522
Spare parts catalog ET90 (E14-04)
de/en/fr 1000342518
de/it/es 1000342520
Legend
Original Operatorā€™s Manual x
Translation of original Operatorā€™s Manual ā€“
Edition 1.0.1
Date 09/2015
Document BA E14 track us*
BA E14 track us* 1.0.1 * E14_us1_0I_1VZ.fm I-1
Table of contents
Table of contents
1Foreword
1.1 Operatorā€™s Manual ................................................................................................................................ 1-1
1.2 Warranty and liability ............................................................................................................................ 1-8
2 Safety Information
2.1 Safety Symbols Found in this Manual .................................................................................................. 2-1
2.2 Warranty ............................................................................................................................................... 2-2
2.3 Designated Use .................................................................................................................................... 2-2
2.4 Preparing to use the machine............................................................................................................... 2-3
2.5 Operator and Technician Qualifications and Basic Responsibilities..................................................... 2-6
2.6 Safety instructions Regarding Operation .............................................................................................. 2-6
2.7 Applications with Lifting Gear ............................................................................................................... 2-9
2.8 Attachments........................................................................................................................................ 2-10
2.9 Transport and Towing......................................................................................................................... 2-11
2.10 Safety Guidelines for Maintenance..................................................................................................... 2-11
2.11 Safety Guidelines while using Internal Combustion Engines.............................................................. 2-16
3 Introduction
3.1 Machine overview................................................................................................................................. 3-1
3.2 Brief description of the machine ........................................................................................................... 3-2
3.3 Information and regulations on use ...................................................................................................... 3-4
3.4 Labels ................................................................................................................................................... 3-5
4 Putting into operation
4.1 Cabin/control stand............................................................................................................................... 4-1
4.2 Overview of control elements ............................................................................................................. 4-27
4.3 Indicator lights and warning lights (overview)..................................................................................... 4-34
4.4 Preparatory work ................................................................................................................................ 4-41
4.5 Starting and stopping the engine........................................................................................................ 4-45
5Operation
5.1 Steering system.................................................................................................................................... 5-1
5.2 Accelerator actuation............................................................................................................................ 5-1
5.3 Brakes .................................................................................................................................................. 5-4
5.4 Machine travel ...................................................................................................................................... 5-7
5.5 Differential lock ................................................................................................................................... 5-12
5.6 Lights/signaling system ...................................................................................................................... 5-12
5.7 Wiper/wash system ............................................................................................................................ 5-15
5.8 Heating, ventilation and air conditioning system................................................................................. 5-16
5.9 Operating hydraulics........................................................................................................................... 5-19
5.10 Attachments........................................................................................................................................ 5-48
5.11 Work operation ................................................................................................................................... 5-52
5.12 Emergency lowering ........................................................................................................................... 5-60
5.13 Options ............................................................................................................................................... 5-61
5.14 Putting out of operation/back into operation ....................................................................................... 5-63
5.15 Permanently putting out of operation.................................................................................................. 5-65
6 Transportation
6.1 Towing the machine ............................................................................................................................. 6-1
6.2 Loading the machine ............................................................................................................................ 6-2
6.3 Transporting the machine..................................................................................................................... 6-7
Table of contents
I-2 BA E14 track us* 1.0.1 * E14_us1_0I_1VZ.fm
Table of contents
7 Maintenance
7.1 Information on maintenance ................................................................................................................. 7-1
7.2 Maintenance overview .......................................................................................................................... 7-2
7.3 Fluids and lubricants........................................................................................................................... 7-16
7.4 Maintenance accesses ....................................................................................................................... 7-21
7.5 Cleaning and maintenance ................................................................................................................. 7-25
7.6 Lubrication work.................................................................................................................................. 7-28
7.7 Fuel system ........................................................................................................................................ 7-28
7.8 Engine lubrication system................................................................................................................... 7-37
7.9 Cooling system ................................................................................................................................... 7-40
7.10 Air filter................................................................................................................................................ 7-43
7.11 V-belt .................................................................................................................................................. 7-44
7.12 Hydraulic system ................................................................................................................................ 7-44
7.13 Electrical system................................................................................................................................. 7-48
7.14 Heating, ventilation and air conditioning system................................................................................. 7-49
7.15 Washer system ................................................................................................................................... 7-49
7.16 Axles/traveling drive............................................................................................................................ 7-49
7.17 Braking system ................................................................................................................................... 7-49
7.18 Tracks ................................................................................................................................................. 7-50
7.19 Maintenance of attachments............................................................................................................... 7-53
7.20 Maintenance of options....................................................................................................................... 7-53
7.21 Exhaust gas treatment (option)........................................................................................................... 7-54
8 Troubleshooting
8.1 Diesel engine ........................................................................................................................................ 8-1
8.2 Malfunctions (display element/multifunctional display) ......................................................................... 8-4
9 Technical data
9.1 Models and trade names ...................................................................................................................... 9-1
9.2 Engine................................................................................................................................................... 9-1
9.3 Traveling drive ...................................................................................................................................... 9-3
9.4 Brakes................................................................................................................................................... 9-3
9.5 Tracks ................................................................................................................................................... 9-3
9.6 Steering system .................................................................................................................................... 9-3
9.7 Operating hydraulics............................................................................................................................. 9-4
9.8 Electrical system................................................................................................................................... 9-5
9.9 Tightening torques .............................................................................................................................. 9-10
9.10 Coolant ............................................................................................................................................... 9-11
9.11 Noise emissions.................................................................................................................................. 9-11
9.12 Vibration.............................................................................................................................................. 9-12
9.13 Weights............................................................................................................................................... 9-15
9.14 Lift capacity/load ................................................................................................................................. 9-19
Index
Index ..............................................................................................................................................................S-1
BA E14 track us* 1.0.1 * E14_konf.fm EG-1
Declaration of conformity
Declaratio n of conformity
The indications specified above correspond to the existing information at time of going to press. They have
possibly changed in the meantime (refer to the original declaration of conformity supplied with the machine).
Applies to EU countries, and countries with legislation similar to that of the EU. Applies to all machines with CE
marks that have not been modified without authorization since the product was placed on the market.
Declaratio n of conformity
Manufacturer
Wacker Neuson Linz GmbH, Flughafenstr. 7, 4063 Hƶrsching, Austria
Product
Declaration of conformity
Notified body according to Directive 2006/42/EC, appendix XI:
DGUV Test, PrĆ¼f- und Zertifizierungsstelle
Fachbereich Bauwesen, Landsberger StraƟe 309, 80687 MĆ¼nchen, Germany
Distinguishing EU number 0515
Notified body involved in procedure
TƜV SƜD Industrie Service GmbH
WestendstraƟe 199
D 80686 MĆ¼nchen
Directives and standards
We hereby declare that this product corresponds to the relevant regulations of the following Directives
and standards:
2006/42/EC, 2005/88/EC, 2000/14/EC;
DIN EN ISO 12100:2010, DIN EN 474-1:2006+A4:2013, DIN EN 474-5:2006+A3:2013,
DIN EN ISO 3471:2010, DIN EN ISO 3744:2010, DIN EN ISO 3449:2008
Authorized representative for the compilation of technical documentation
Thomas Kƶck, team leader technical documentation
Flughafenstr. 7
4063 Hƶrsching
Austria
Machine designation Hydraulic excavator
Model/version E14-01 Tier III
Trade name ET65
Serial number --
Output in kW 36,2
Measured sound power level dB(A) 97
Guaranteed sound power level dB(A) 97
Johannes Mahringer,
Managing director
EC Declaration of Conformity
Declaration of conformity
EG-2 BA E14 track us* 1.0.1 * E14_konf.fm
Declaration of conformity
The indications specified above correspond to the existing information at time of going to press. They have
possibly changed in the meantime (refer to the original declaration of conformity supplied with the machine).
Applies to EU countries, and countries with legislation similar to that of the EU. Applies to all machines with CE
marks that have not been modified without authorization since the product was placed on the market.
Declaration of conformity
Manufacturer
Wacker Neuson Linz GmbH, Flughafenstr. 7, 4063 Hƶrsching, Austria
Product
Declaration of conformity
Notified body according to Directive 2006/42/EC, appendix XI:
DGUV Test, PrĆ¼f- und Zertifizierungsstelle
Fachbereich Bauwesen, Landsberger StraƟe 309, 80687 MĆ¼nchen, Germany
Distinguishing EU number 0515
Notified body involved in procedure
TƜV SƜD Industrie Service GmbH
WestendstraƟe 199
D 80686 MĆ¼nchen
Directives and standards
We hereby declare that this product corresponds to the relevant regulations of the following Directives
and standards:
2006/42/EC, 2005/88/EC, 2000/14/EC;
DIN EN ISO 12100:2010, DIN EN 474-1:2006+A4:2013, DIN EN 474-5:2006+A3:2013,
DIN EN ISO 3471:2010, DIN EN ISO 3744:2010, DIN EN ISO 3449:2008
Authorized representative for the compilation of technical documentation
Thomas Kƶck, team leader technical documentation
Flughafenstr. 7
4063 Hƶrsching
Austria
Machine designation Hydraulic excavator
Model/version E14-01 Tier IV
Trade name ET65
Serial number --
Output in kW 45,5
Measured sound power level dB(A) 98
Guaranteed sound power level dB(A) 98
Johannes Mahringer,
Managing director
EC Declaration of Conformity
BA E14 track us* 1.0.1 * E14_konf.fm EG-3
Declaration of conformity
The indications specified above correspond to the existing information at time of going to press. They have
possibly changed in the meantime (refer to the original declaration of conformity supplied with the machine).
Applies to EU countries, and countries with legislation similar to that of the EU. Applies to all machines with CE
marks that have not been modified without authorization since the product was placed on the market.
Manufacturer
Wacker Neuson Linz GmbH, Flughafenstr. 7, 4063 Hƶrsching, Austria
Product
Declaration of conformity
Notified body according to Directive 2006/42/EC, appendix XI:
DGUV Test, PrĆ¼f- und Zertifizierungsstelle
Fachbereich Bauwesen, Landsberger StraƟe 309, 80687 MĆ¼nchen, Germany
Distinguishing EU number 0515
Notified body involved in procedure
TƜV SƜD Industrie Service GmbH
WestendstraƟe 199
D 80686 MĆ¼nchen
Directives and standards
We hereby declare that this product corresponds to the relevant regulations of the following Directives
and standards:
2006/42/EC, 2005/88/EC, 2000/14/EC;
DIN EN ISO 12100:2010, DIN EN 474-1:2006+A4:2013, DIN EN 474-5:2006+A3:2013,
DIN EN ISO 3471:2010, DIN EN ISO 3744:2010, DIN EN ISO 3449:2008
Authorized representative for the compilation of technical documentation
Thomas Kƶck, team leader technical documentation
Flughafenstr. 7
4063 Hƶrsching
Austria
Machine designation Hydraulic excavator
Model/version E14-04 DOC
Trade name ET90
Serial number --
Output in kW 55,4
Measured sound power level dB(A) 99
Guaranteed sound power level dB(A) 99
Johannes Mahringer,
Managing director
EC Declaration of Conformity
EG-4 BA E14 track us* 1.0.1 * E14_konf.fm
Declaration of conformity
The indications specified above correspond to the existing information at time of going to press. They have
possibly changed in the meantime (refer to the original declaration of conformity supplied with the machine).
Applies to EU countries, and countries with legislation similar to that of the EU. Applies to all machines with CE
marks that have not been modified without authorization since the product was placed on the market.
Manufacturer
Wacker Neuson Linz GmbH, Flughafenstr. 7, 4063 Hƶrsching, Austria
Product
Declaration of conformity
Notified body according to Directive 2006/42/EC, appendix XI:
DGUV Test, PrĆ¼f- und Zertifizierungsstelle
Fachbereich Bauwesen, Landsberger StraƟe 309, 80687 MĆ¼nchen, Germany
Distinguishing EU number 0515
Notified body involved in procedure
TƜV SƜD Industrie Service GmbH
WestendstraƟe 199
D 80686 MĆ¼nchen
Directives and standards
We hereby declare that this product corresponds to the relevant regulations of the following Directives
and standards:
2006/42/EC, 2005/88/EC, 2000/14/EC;
DIN EN ISO 12100:2010, DIN EN 474-1:2006+A4:2013, DIN EN 474-5:2006+A3:2013,
DIN EN ISO 3471:2010, DIN EN ISO 3744:2010, DIN EN ISO 3449:2008
Authorized representative for the compilation of technical documentation
Thomas Kƶck, team leader technical documentation
Flughafenstr. 7
4063 Hƶrsching
Austria
Machine designation Hydraulic excavator
Model/version E14-04 DPF
Trade name ET90
Serial number --
Output in kW 55,4
Measured sound power level dB(A) 99
Guaranteed sound power level dB(A) 99
Johannes Mahringer,
Managing director
EC Declaration of Conformity
BA E14 track us* 1.0.1 * E14_v100.fm 1-1
Foreword 1
1 Foreword
1.1 Operatorā€™s Manual
Information on this Operatorā€™s Manual
The Operatorā€™s Manual is stored in the compartment on the left side of the
seat.
A document box behind the seat is available as an option.
This Operatorā€™s Manual contains important information on how to work
safely, correctly and economically with the machine. Therefore, it aims not
only at new personnel, but it also serves as a reference for experienced
personnel.
Furthermore, the reliability and the service life of the machine will be
increased by following the instructions in the Operatorā€™s Manual. This is
why the Operatorā€™s Manual must be kept at hand in the machine.
The operator must carefully read and understand the Operatorā€™s Manual
before starting up, servicing or repairing the machine.
This Operatorā€™s Manual will help to familiarize yourself more easily with
the machine, thereby enabling you to use it more safely and efficiently.
This Operatorā€™s Manual does not include special superstructures.
Please contact your dealer if you require more information on the machine
or the Operatorā€™s Manual.
Foreword
Table of contents
Index
1-2 BA E14 track us* 1.0.1 * E14_v100.fm
1 Foreword
Explanation of symbols and abbreviations
Explanation of symbols
ā€¢ Identifies a list
- Identifies a subdivision of a list
āž„ Description of a result
1. Identifies an activity
Follow the order of the activity!
2. Continuation of an activity
Follow the order of the activity!
A Identifies an alphabetical list
B Continuation of an alphabetical list
Cross references: see page 1-1 (page)
Cross references: 7 (pos. no. or table no.)
Cross references: fig. 2 (fig. no. 1)
Cross references: ā€“ see chapter ā€œ5 Operationā€ on page 5-1
(see chapter)
Cross references: ā€“ see ā€œOperationā€ on page 5-1 (-see text)
Information
Identifies an information that, when followed, provides for a more efficient
and economical use of the machine.
Environment
Failure to observe the instructions identified by this symbol can cause
damage to the environment.
BA E14 track us* 1.0.1 * E14_v100.fm 1-3
Foreword 1
Abbreviations
Glossary
Fig. = Figure
AUX = Additional control circuit
=
o/h = Operating hours
approx. = approximately
DPF = Diesel particulate filter
FGPS = Front Guard Protective Structure
FOPS = Falling Objects Protective Structure
=
=
max. = maximum
min. = minimum
NW = Nominal width
Pos. = Position
=
ROPS =
Roll Over Protective Structure
(without losing contact with the ground)
TOPS = Tip Over Protective Structure
e.g. = for example
Attachment
All exchangeable equipment (for example buckets) released by
Wacker Neuson and developed for work with the machine.
Working lights The lights on the roof, chassis and boom are referred to as working lights.
Towing
The excavator is towed out of an immediate danger zone
(railroad crossing or job site, for example).
DOC
Diesel oxidation catalyst; removes carbon monoxide and residues of unburned
fuel from the exhaust gas
DPF Diesel particulate filter; burns soot particles in the exhaust gas
Operating company/person
A company (or person) operating the machine. This can be a job site operating
company, for example.
Operators Person performing machine travel or operation.
Machine
Unless otherwise specified, the term ā€œmachineā€ refers to the excavator
described in this Operatorā€™s Manual. In some cases the machine is also
referred to as excavator to avoid confusion with other vehicles.
1-4 BA E14 track us* 1.0.1 * E14_v100.fm
1 Foreword
Machine operation
All work (for example machine travel, moving material, daily maintenance) an
operator is allowed to or has to perform in connection with the machine. The
term ā€œmachine operationā€ does not include maintenance only a Wacker
Neuson service center is allowed to perform.
Lift capacity table
The maximum weight which may be lifted in excavating operations. If the
upper carriage is rotated, pay attention to the values of the load diagrams.
Crawling speed Perform machine travel as slowly as possible and jerk free.
Hose rupture Hydraulic oil under pressure escapes from a hydraulic hose.
Visual aids
Visual aids are, for example, rearview mirrors, cameras, but also persons
assisting the operator during machine operation.
Control lever base The foldable control lever base on the left.
Tier III/Tier IV/DOC/DPF
The machines comply with different exhaust-gas standards depending on
optional equipment. Engine variants are described separately if there are
engine-specific differences (for example regarding operation) ā€“ see chapter ā€œ
Model designations and trade namesā€ on page 3-2.
Load diagram
Specifies the maximum load at a given boom extension with which the upper
carriage may be rotated by 360Ā° and the excavator may travel in creep gear
with the stabilizer blade raised without tipping over.
Additional control circuits
Additional control circuits required for certain attachments.
ā€¢ AUX I: auxiliary hydraulics
(for example for hydraulic hammer or offset bucket)
ā€¢ AUX II: 3rd control circuit (for example for universal grab)
ā€¢ AUX III: for example Powertilt
ā€¢ AUX IV: hydraulic quickhitch (for example Easy Lock)
ā€¢ AUX V: oscillating grab
Image description
Symbolizes a full battery
BA E14 track us* 1.0.1 * E14_v100.fm 1-5
Foreword 1
Right/left/front/rear
These terms are used from the view of an operator in the cabin if the front
of the cabin faces toward the stabilizer blade A.
ā€¢ 1: left
ā€¢ 2: right
ā€¢ 3: front
ā€¢ 4: rear
Fig. 1
4
21
3
A
1-6 BA E14 track us* 1.0.1 * E14_v100.fm
1 Foreword
Target-group definition
This Operatorā€™s Manual is intended for professional construction site
personnel.
Any operator must have fully read and understood this Operatorā€™s Manual
completely.
A dealer or person renting the machine must instruct the operator and
have this confirmed in writing.
Operator qualification and requirements for safe operation
Among other things, safe machine operation depends on the following
points:
ā€¢ Machine model and equipment.
ā€¢ Machine maintenance.
ā€¢ Work and travel speed.
ā€¢ Nature of ground and work environment.
The most important points are the operatorā€™s qualification and power of
judgement. A well-trained operator following the Operatorā€™s Manual and
maintenance plan ensures a long service life and durability of the
machine.
Specific training enables the operator to acquire, among other things, the
following skills:
ā€¢ Correct assessment of work situations.
ā€¢ Feeling for the machine.
ā€¢ Recognition of possible risk situations.
ā€¢ Safe working by making the correct decisions for man, machine and
the environment.
The operator is at risk if the machine is not operated correctly.
Follow the operating procedures and instructions described for the
machine.
Access to the machine or machine operation is prohibited for children and
persons under the influence of alcohol, drugs or medicine.
BA E14 track us* 1.0.1 * E14_v100.fm 1-7
Foreword 1
Conversion table
The rounded imperial values are indicated in brackets, for example 1060
cmĀ³ (64.7 inĀ³).
Volume unit
1 cmĀ³ (0.061 inĀ³)
1 mĀ³ (35.31 ftĀ³)
1 ml (0.034 US fl.oz.)
1 l (0.26 gal)
1 l/min (0.26 gal/min)
Unit of length
1 mm (0.039 in)
1 m (3.28 ft)
Weight
1 kg (2.2 lbs)
1 g (0.035 oz)
Pressure
1 bar (14.5 psi)
1 kg/cmĀ² (14.22 lbs/inĀ²)
Force/output
1 kN (224.81 lbf)
1 kW (1.34 hp)
1 PS (0.986 hp)
Torque
1 Nm (0.74 ft.lbs.)
Speed
1 kph (0.62 mph)
Acceleration
1 m/sĀ² (3.28 ft/sĀ²)
1-8 BA E14 track us* 1.0.1 * E14_v100.fm
1 Foreword
1.2 Warranty and liability
Exemption from warranty and liability
Warranty
Warranty claims can be made only if the conditions of warranty have been
observed. They are included in the General Conditions of Sales and
Delivery for new machines and spare parts sold by the dealers of Wacker
Neuson Linz GmbH. Furthermore, all instructions in this Operatorā€™s
Manual must be observed.
Have the maintenance, delivery inspection and the entries in the service
booklet performed by a Wacker Neuson service center, otherwise
warranty claims will not be acknowledged.
Exemption from liability
ā€¢ Modifying Wacker Neuson products and fitting them with additional
equipment and attachments that are not included in our delivery
program requires Wacker Neusonā€™s written authorization, otherwise
warranty and product liability for possible damage caused by these
modifications shall not be applicable.
ā€¢ The safety of the machine can be negatively affected by performing
machine modifications without proper authority and by using spare
parts, equipment, attachments and optional equipment that have not
been checked and released by Wacker Neuson. Warranty and product
liability for possible damage caused by these modifications shall not be
applicable.
ā€¢ Wacker Neuson Linz GmbH shall not be liable for injury and/or
damage to property caused by failure to observe the safety instruc-
tions, warnings and the Operatorā€™s Manual, and by the negligence of
the duty to exercise due care when:
- handling
-operating
- servicing and performing maintenance and
- repairing the machine. This is also applicable in those cases in which
special attention has not been drawn to the duty to exercise due
care, in the safety instructions as well as in the Operatorā€™s and
maintenance manuals.
- Read and understand the Operatorā€™s Manual before starting up,
servicing or repairing the machine. Observe all safety instructions
and warnings.
BA E14 track us* 1.0.1 * Sicherheit(us).fm 2-1
2 Safety Information
2.1 Safety Symbols Found in this Manual
This is the safety alert symbol. It is used to alert you to potential personal
hazards.
ā€¢ Obey all safety messages that follow this symbol.
DANGER
DANGER indicates a hazardous situation which, if not
avoided, will result in death or serious injury.
Consequences in case of non-observance.
ā–ŗ Obey all safety messages that follow this symbol to avoid
injury or death.
WARNING
WARNING indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
Consequences in case of non-observance.
ā–ŗ Obey all safety messages that follow this symbol to avoid
possible injury or death
CAUTION
CAUTION indicates a hazardous situation which, if not
avoided, could result in minor or moderate injury.
Consequences in case of non-observance
ā–ŗ Obey all safety messages that follow this symbol to avoid
possible minor or moderate injury.
Notice
NOTICE indicates a situation which, if not avoided, could result
in property damage.
Note: Contains additional information important to a procedure.
2-2 BA E14 track us* 1.0.1 * Sicherheit(us).fm
Information
Information identifies an instruction that, when followed,
provides for a more efficient and economical use of the machine.
Environment
Failure to observe the instructions identified by this symbol can
result in damage to the environment. The environment is in
danger if environmentally hazardous material, such as waste oil,
is not subject to proper use or disposal.
2.2 Warranty
Warranty claims must be submitted to your Wacker Neuson dealer only.
2.3 Designated Use
1. In accordance with its designated use, the machine may be used
ONLY for moving earth, gravel, coarse gravel or ballast and rubble. It
may also be used for working with the attachments approved in the
ā€œFields of Applicationā€ chapter.
2. No other applications are designated for the use of the machine.
Wacker Neuson will not be liable for damage resulting from use other
than mentioned above. The operator alone will bear the risk.
3. ā€œDesignated useā€ also includes observing the instructions set forth in
this Operatorā€™s Manual and observing the maintenance schedule.
4. Machine safety can be negatively affected by performing machine
modifications without proper authority and by using spare parts,
equipment,
attachments and optional equipment which have not been checked
and released by Wacker Neuson. Wacker Neuson will not be liable for
damage resulting from unapproved parts or unauthorized
modifications.
5. Wacker Neuson shall not be liable for personal injury and/or damage to
property caused by failure to observe the safety instructions on labels
and in this Operatorā€™s Manual, and by the negligence of the duty to
exercise due care when:
ā€¢ transporting the machine
ā€¢ operating the machine
ā€¢ servicing the machine and performing maintenance on or with the
machine
ā€¢ repairing the machine
This is also applicable when special attention has not been drawn to the
duty to exercise due care.
1. Read and understand this Operatorā€™s Manual before starting, moving,
operating, servicing or repairing the machine. Observe all safety
instructions.
2. The machine shall NOT be used for transport jobs on public roads!
BA E14 track us* 1.0.1 * Sicherheit(us).fm 2-3
2.4 Preparing to use the machine
Conditions for use
ā€¢ The machine has been designed and built in accordance with state-of-
the-art standards and recognized safety regulations. Nevertheless, its
use can constitute a risk to the operator or to third parties, or cause
damage to the machine and to other material property.
ā€¢ Read and follow this Operatorā€™s Manual and other manuals that
accompany the machine.
ā€¢ The machine must only be used in accordance with its designated use
and the instructions set forth in this Operatorā€™s Manual.
ā€¢ The machine must only be used by qualified operators who are fully
aware of the risks involved in operating the machine.
ā€¢ Do not start, move or operate a damaged or malfunctioning machine.
Any mechanical dysfunctions, especially those affecting the safety of
the machine, must be repaired immediately. Only qualified technicians
shall determine how to move a damaged or malfunctioning machine to
a safe place for diagnoses and repair.
ā€¢ The operator/machine owner commits himself to operate and keep the
machine in serviceable condition and, if necessary or required by law,
to require the operating or servicing persons to wear protective clothing
and safety equipment
Operator training and knowledge
ā€¢ Always keep this Operatorā€™s Manual and other manuals that
accompany the machine in their storage compartment provided in the
operator station on the machine. Immediately replace an incomplete or
illegible Operatorā€™s Manual.
ā€¢ All persons working on or with the machine must read and understand
the safety information in this Manual before beginning work. This
applies especially to persons working only occasionally on the
machine, such as performing set-up or maintenance tasks.
ā€¢ Follow, and instruct the operator in, legal and other mandatory regula-
tions relevant to accident prevention and environmental
protection.These may include handling hazardous substances, issuing
and/or wearing personal protective equipment, or obeying traffic
regulations.
ā€¢ The operator/machine owner must regularly ensure that all persons
entrusted with operation or maintenance of the machine are working in
compliance with this Operator's Manual and are aware of the risks and
safety factors of the machine.
Preparing for use
ā€¢ Before starting up the machine, ALWAYS inspect the machine to make
sure that it is ready for safe work and travel operation.
ā€¢ Wear close-fitting work clothes that do not hinder movement. Tie back
long hair and remove all jewelry (including rings).
2-4 BA E14 track us* 1.0.1 * Sicherheit(us).fm
Modifications and spare parts
ā€¢ NEVER make any modifications, additions or conversions to the
machine and its superstructures (for example, cab, etc.), or the
machineā€™s attachments, without the approval of Wacker Neuson! Such
modifications may affect safety and/or machine performance. This also
applies to the installation and adjustment of safety devices and valves,
as well as to welding work on load-bearing elements.
ā€¢ Spare parts must comply with the technical requirements specified by
Wacker Neuson. Contact your Wacker Neuson dealer for assistance.
ā€¢ The operator/machine owner commits himself to operate and keep the
machine in perfect condition, and, if necessary or required by law, to
require the operating or servicing persons to wear protective clothing
etc.
ā€¢ In the event of safety-relevant modifications or changes on the
machine or of its behavior, stop the machine immediately and report
the malfunction to the competent authority/person.
ā€¢ Safety-relevant damage or malfunctions of the machine must be
rectified immediately.
Applications with lifting gear
Lifting gear applications are procedures involving raising, transporting and
lowering loads with the help of slings and load-securing devices (e.g.
ropes, chains).
No applications with lifting gear under any circumstances!
Machines with a maximum authorized lifting capacity of over 1000 kg
(2,205 lbs.) or an overturning moment of over 40,000 Nm (29,500 ft.lbs.)
may be used for lifting gear applications if the following conditions are
fulfilled:
ā€¢ Acoustic and optical warning device
- see chapter 5 ā€œLifting gear applicationsā€ on page 5-33
ā€¢ Load holding control valve- see chapter 5 ā€œLoad-retaining functionā€ on
page 5-46
ā€¢ Proper equipment for slinging and securing the load must be available
(joint rod enabling loads to be picked up, Powertilt unit with load hook).
ā€¢ The lift capacity table must be observed - see chapter 9 ā€œSafety
instructions lift capacity tablesā€ on page 9-19.
- Get informed on and follow the legal regulations of your country.
Instructions on fastening loads
ā€¢ The help of an accompanying person is necessary for securing and
detaching the load.
ā€¢ The load must be secured so as to prevent it from falling or slipping.
ā€¢ Fasten the lifting gear so that it is not possible to unhook the sling
unintentionally.
ā€¢ Position the lifting gear ensuring the sling is not deflected by other
parts.
ā€¢ Do not use any lifting gear and slings that are damaged or not suffi-
ciently dimensioned.
ā€¢ The lifting gear must be designed to withstand the loads that can arise
in the different positions of the work equipment or parts of the boom.
Lateral loads and diagonal tensile forces must also be taken into
account.
Abb. 1: Lifting gear ā€“ joint rod
Lifting gear
(joint rod)
Sling
Abb. 2: Load hook
Lifting gear
Load hook
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Wacker Neuson ET65 User manual

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