AVG EZTouch I/O Jr. User manual

EZTouch I/O Jr.

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Table of contents

Warnings ....................................................................................................................... 3

Product Overview ........................................................................................................... 4

Specifications ................................................................................................................. 5

Installation .................................................................................................................... 7

Safety Considerations ................................................................................................. 7

Installation Considerations .......................................................................................... 8

Electrical Considerations ............................................................................................. 9

Shielding from RFI ................................................................................................. 10

Mounting Information ................................................................................................ 12

Wiring ......................................................................................................................... 14

Connections Overview ............................................................................................... 14

Communication and Cables ....................................................................................... 15

Serial Port (COM1) ................................................................................................. 15

Ethernet Port (Optional) ........................................................................................ 15

Input/Output connections .......................................................................................... 16

Wiring I/O Connections .......................................................................................... 16

Digital I/O Specifications ........................................................................................ 19

Analog (Voltage) Specifications and Wiring ............................................................. 19

Analog (Current) Specifications and Wiring ............................................................. 20

Terminal Extension Board (Optional) ...................................................................... 22

Using the EZTouch I/O Jr. ................................................................................................. 25

Quickstart the EZTouch I/O Jr. ....................................................................................... 25

Programming the EZTouch I/O Jr. .................................................................................. 26

Create a Project .................................................................................................... 26

Transfer a Project .................................................................................................. 30

Editing IP Address ................................................................................................. 32

Setting Date/Time ................................................................................................. 34

CPU Memory ................................................................................................................ 36

Memory Types .......................................................................................................... 36

Mapping Conventions ................................................................................................ 37

Maintenance ................................................................................................................ 40

Hardware Maintenance ............................................................................................. 40

Changing the Battery ................................................................................................ 40

Display Verification Tests .......................................................................................... 42

Update Firmware ...................................................................................................... 43

Troubleshooting ........................................................................................................... 45

How To Order .............................................................................................................. 47

Appendix ..................................................................................................................... 48

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Warnings

Programmable control devices such as the EZTouch I/O Jr. are not fail-safe devices and as such

must not be used for stand-alone protection in any application. Unless proper safeguards are

used, unwanted start-ups could result in equipment damage or personal injury. The operator

must be made aware of this hazard and appropriate precautions must be taken.

In addition, consideration must be given to the use of an emergency stop function that is

independent of the EZTouch I/O Jr.

The diagrams and examples in this user manual are included for illustrative purposes only. The

manufacturer cannot assume responsibility or liability for actual use based on the diagrams

and examples.

Trademarks

This publication may contain references to products produced and/or offered by other

companies. The product and company names may be trademarked and are the sole property

of their respective owners. AVG Automation disclaims any proprietary interest in the marks

and names of others.

Manual part number EZ-TPLCJR-M

No part of this document shall be copied, reproduced, or transmitted in any way without the

prior written consent of AVG Automation. AVG Automation retains the exclusive rights to all

information included in this document.

Designed, Built and Marketed by AVG

4140 Utica Ridge Rd. · Bettendorf, IA 52722-1327

Phone: 1-877-774-EASY · Fax: 1-877-775-EASY · www.ezautomation.net

EU Information

The EZTouch I/O Jr. is manufactured in compliance with European Union (EU) Directives and

carries the CE mark. They been tested under CE Test Standard #EN55011, and is submitted for UL

Certification.

Products with CE marks perform their required functions safely and adhere to relevant

standards as specified by EU directives provided they are used according to their intended

purpose and that the instructions in this manual are adhered to. The protection provided by

the equipment may be impaired if this equipment is not used in accordance with this manual.

Only replacement parts supplied by AVG Automation or its agents should be used.

Technical Support

Consult Panel Editor Programming Software Help. You may also find answers to your questions

in the operator interface section of our website @ flash.ezautomation.net. If you still need

assistance, please call our technical support at 1-877-774-EASY or FAX us at 1-877-775-EASY.

SELV Circuits

All electrical circuits connected to the communications port receptacle are rated as Safety Extra

Low Voltage (SELV).

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Product Overview

Thank You for using AVG Automation's latest offering, the EZTouch I/O Jr. - a compact 4

TouchPanel integrated with a PLC (programmable logic controller). This guide covers

information on the installation, wiring and specifications of the EZTouch I/O Jr. It also outlines

the troubleshooting and maintenance of an existing setup. The EZTouch I/O Jr. is a 4

TouchPanel interface available with built-in 22 I/O or 28 I/O options. It is also available with an

Ethernet option for programming and Modbus TCP/IP for instructions.

All the TouchPLCs use ladder logic for programming and share the same programming

environment. The ladder logic developed for one model can be used with other models by

changing the target device. The software used to program the EZTouch I/O Jr. is: EZTouch Editor.

EZTouch I/O Jr.

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Specifications

INPUT POWER

Voltage: 24 VDC nominal (20-28VDC)

Max. Power Consumption: 10 Watts

Power Supply: Isolated Class 2

DISPLAY

Display Type: 3.5" TFT, QVGA 320x240 pixel

Backlight: White LED

Brightness/Life: 400 nits/75,000 hours

Touch Screen: 48 Resistive Touch Cells (8x6)

MECHANICAL

External dimensions: 5.064.081.65(128.52mm x 103.63mm x 41.91mm)

Enclosure: Nema 4, 4x (indoor)

Mounting: Din Mount (using 4 metal brackets)

ENVIRONMENTAL

Operating Temperature: 0°C to 55°C

Storage Temperature: -20°C to 60°C

Humidity: 10-95% Non-Condensing

Atmospheric Conditions: Non-corrosive gases

Vibration: 5 to 55Hz, 2g for 2 hours in X, Y, and Z axis

Shock: 10g for under 12ms in the X, Y, and Z axis

Electrical Noise: Nema ICS 2-230 Showering arc, ANSI C37.90a SWC; Level C Chattering Relay

Test

Withstand Voltage: 1000VDC (1 minute) between power supply input terminal and

protective ground)

Insulation Resistance: Over 20 Mbetween power supply input terminal and protective

ground

MEMORY

User Program Memory: 400 K

Total Number of Registers: 8192 (256 registers retained on power down)

PLC Typical Scan Time: 6 ms (1K Boolean)

COMMUNICATIONS

COM port: 1 RS-232 port, 9 pin D-Sub

Ethernet Port (optional): RJ 45

Protocol Supported: EZ protocol on RS-232 and Ethernet port

Modbus TCP/IP on Ethernet port

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Number of Available I/O

22 I/O Model 28 I/O model

Digital

DC Inputs 8 16

DC Outputs 6 8

Analog Option*

Voltage Input 4 2

Voltage Output 4 2

Current Input N/A 2

Current Output N/A 2

*Factory ordered option. Either voltage or current option on 28 I/O model.

Digital Input specifications (DC Input)

Input Voltage Range: 10-28 VDC

Input Current: 1.92 mA @12 VDC or 4mA @ 24VDC

Minimum ON Current: 1.5 mA, OFF Current: 0.2mA

(See Digital Input Section for more info)

Digital Output specifications (DC Output)

Peak Voltage: 50VDC

Max Steady State Output Current: 0.5A per output

ON Voltage Drop: 2VDC @ 0.5A

(See Digital Output Section for more details)

Analog Input (Voltage)

Input Voltage Range: 0-10 VDC

Resolution: 12 bit (0-4095)

Absolute Max Ratings: ±15V

(Refer to Analog Voltage Section for details)

Analog Output (Voltage)

Output Voltage Range: 0-10 VDC

Resolution: 12 bit (0-4095)

Absolute Max Ratings: ±15V

(Refer to Analog Voltage Section for details)

Analog Input (Current)

Input Range: 4-20 mA

Resolution: 12 bit (0-4095)

Absolute Max Ratings: -30mA to30mA

(Refer to Analog Current Section for details)

Analog Output (Current)

Output Range: 4-20 mA

Resolution: 12 bit (0-4095)

(Refer to Analog Current Section for details)

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Installation

Safety Considerations

Please follow all applicable local and national codes to ensure maximum safety

of the equipment and personnel. The installation and operational environment

must be maintained per the latest revision of these codes.

You are responsible to determine the codes to be followed and to verify the

compliance of equipment, installation, and operation with the latest revision of

these codes.

It is an absolute must to follow all applicable sections of:

-The National Fire Code

-The National Electrical Code (NEC)

-The National Electrical Manufacturer's Association (NEMA) codes

Safety Guidelines

Safety is the most important element of a proper system installation. Adhering

to these safety considerations ensures the safety of yourself and others, as well

as the condition of your equipment. We recommend reviewing the following

safety guidelines:

1) Disconnecting Main Power

The main power switch should be easily accessible to the operators and

maintenance personnel. It is important to make sure that all other

sources of power including pneumatic and hydraulic are de-energized

before starting the work on a machine or process controlled by the

EZTouch I/O Jr.

2) Safety Circuits

Most of the machines are installed with safety circuits such as limit

switches, emergency stop push buttons, and interlocks. These circuits

should always be hardwired directly to the unit. These devices must be

wired in series so that when any one device opens, the PLC is

automatically de-energized. This removes power to the machine. These

circuits should not be altered in any case, since this could result in serious

injury or damage to the machine.

3) Fail-Safe Operation

Our products are not fault-tolerant. They are not designed or intended

for use as online control equipment in hazardous environments requiring

fail-safe performance, such as in operation of nuclear facilities, aircraft

navigation or communication systems, air traffic control, direct life-

support machines, weapons systems, clutch control systems on presses, in

which the failure of the product could lead directly to death, personal

injury or severe physical or environmental damage. External fail-safe and/or

redundant components are required to make your control system fail-safe.

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Installation Considerations

Our products have been designed and tested for operation in the most

demanding industrial environments. Modern solid-state industrial controls are

complex electronic equipment that operate at low levels of voltage and current,

co-existing with components that operate at much higher levels of power. The

difference in operating power characteristics between the high and low power

control devices creates the possibility of unwanted signals being generated, thus

causing interference. The interference, which is a by-product of electrical noise,

is not present at all times. However, if it appears at random and for brief periods

of time, it can cause disruptions and errors in the operation of a control system.

Enhancement of a system's noise level immunity and its tolerance to other

environmental hazards can be accomplished by following proper system

installation guidelines. The recommendations are of a general nature and

constitute good industrial installation practice.

General Environmental Considerations

Avoid installing EZTouch I/O Jr. in areas where the following conditions may exist:

oEnvironmental temperatures above or below those specified by the

EZTouch I/O Jr.

oProlonged exposure to humidity and liquids which may be sprayed or

splashed on the equipment

oDusty environments where airborne particles may accumulate on

equipment causing reduction of heat dissipation and reduction in

effective electrical spacing between components

oAreas with excessive vibration

oAreas with high-radiated electrical noise, such as near fields of

transmitting antennas and areas in close proximity of arc welding

stations

Physical Layout in a Control Cabinet

When possible, cabinets housing electronic equipment should be designed with

provisions for natural or forced ventilation to facilitate heat dissipation.

Observe the following rules for cabinet installation:

oHeat generating equipment (power supplies and other heat inducing

components) should be installed toward the top of the cabinet. The

lower space in the cabinet is cooler than the top area.

oInstall heat-sensitive components in the lower section.

oProvide enough space between components to allow a free flow of air

for better heat dissipation.

oProvide the maximum possible physical separation between solid state

and electromechanical controls. If possible, the electromechanical

controls (motors, starters, solenoids, etc.) should be housed separately

EZTouch I/O Jr.

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or at the farthest point when enclosed within the cabinet.

We recommend that the EZTouch I/O Jr.

have a minimum clear space of 2" on all

sides for adequate ventilation as shown in

the image on the right.

Electrical Considerations

This section is designed to provide you with a very basic understanding of

electrical noise and how to keep it away from CPUs. Industrial plants have a

number of generators of electrical noise that are sometimes also referred to as

Radio Frequency Interference (RFI). Anytime an inductive load like a motor,

motor starter, or solenoid is turned off, it generates a burst of excess energy

that has to flow back to ground, just like electrical energy from a lightning storm

has to flow back to Earth. RFI is short bursts of electrical energy at very high

frequencies. Other sources include RF Welders or Radio Transmitters.

Effect of RFI on Electronic Automation Equipment

Electronic controls use faster and faster CPUs today. These CPUs are also

operating at 2.5V to 5VDC logic level power supply. RFI, if allowed to enter the

CPU inside, is a killer of logic. A CPU under this environment loses its brain and

behaves erratically. A smart industrial-grade CPU like the EZTouch I/O Jr. Card

Engine, when faced with RFI, halts its operation instead of giving false outputs.

Types of RFI

RFI enters electronic controls in two ways: radiated RFI or conducted RFI. For

most practical purposes, electronic devices, unless sitting right next to a

powerful RFI transmitter, will not be affected by noise because air space severely

attenuates such interference. On the other hand, conducted RFI travels over

conductive surfaces such as power supply wires, electrical wiring of field devices,

and worst of all; improper ground planes.

Equipment cabinets usually incorporate one or two doors and/or hinged cabinet

panels. Relying on door hinges and swinging panels for a good metallic bond

between hinged parts and the main body of the cabinet does not insure

adequate grounding. Instead, the use of ground straps is recommended. It is

vital for the reliable operation of any electronic device to have any of its metallic

surfaces well ground to Earth. This not only provides for safe operation, it will

also drain out any conducted RFI to Earth, away from the CPU's signal ground.

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Shielding from RFI

Shielded Cables

Power cables, I/O cables or wiring, and communication cables should all be

separate so that they do not couple the conducted RFI on any of these wires/

cables. Another path for RFI into the PLC is through its RS232 port. Hence, the

cables to this port must be shielded properly.

Equipment Cabinets

As mentioned, equipment cabinets typically incorporate one or two doors and/

or hinged cabinet panels. In addition, sub-panels may be utilized on those

electronic controls and electromechanical items that are mounted. The goal is

to create a medium for mounting the equipment and ensure grounding of the

control's chassis to it. However, the door hinges and swinging panels by

themselves are not enough to ensure adequate grounding.

Similarly, the equipment enclosures are generally either painted or anodized.

Mounting of painted or anodized enclosures to like surfaces also does not

ensure good metallic contact between the equipment chassis and cabinet. It is

imperative that the equipment chassis are grounded such as through the use of

grounding straps as illustrated below.

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Cabinet Wiring

The wiring of the EZTouch I/O Jr. to the outside the cabinet must be by

design. The wiring cannot be random in order to get the various points of the

cabinet and the  electrically connected. Below are some general rules

that apply in most situations:

oProvide a separate power source to electronic controls and keep this

power bus away from any I/O power.

oThe cabinet should be wired with a safety ground (the main safety

ground wire gauge is determined by the cabinet's total current

consumption) and in accordance with all electrical code requirements.

oOnce the cabinet doors, stationary sub-panels and swing-out sub-panels

have been  to the main cabinet, it is not necessary to run

safety ground wires from the equipment chassis terminals to the main

safety ground connection.

oThe safety ground terminal of each component can, and should be,

connected with the shortest wire possible, to the cabinet or sub-panel

frame.

oPlan the wiring routing. Keep all switched power in separate ducts and if

there is AC and DC power being switched, keep the wiring of each

branch separate from all wires and cables carrying low level signals.

oKeep all three phase power outside of the cabinet, but if it becomes

necessary, keep the runs as short as possible and maintain the

maximum possible distance between the three phase bus and all other

wiring.

oPrimary power leads to the control equipment (Base power terminals)

should be made with a two wire twisted cable with approximately 12

turns per foot. The length of these cables should be kept to a minimum,

and to the greatest extent possible, such cable runs should be kept

separate from other wiring.

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Mounting Information

Front View and Side View

Top View and Cut-out Dimensions

EZTouch I/O Jr.

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Mounting Instructions

Before mounting your new EZTouch I/O Jr. unit, please verify you have

the necessary items:

·EZTouch I/O Jr. unit

·4 DIN clip assemblies

·a Phillips #1 screwdriver (or equivalent)

CAUTION: Tighten DIN Clips to a maximum of 1.5 inch-pounds to

provide a proper seal. EZAutomation assumes no responsibility for

"liquids" damage to the unit or other equipment within the enclosure

because of improper installation.

When ready to proceed:

1. Prepare the DIN clip assembly first by placing the nut on the screw.

Insert the screw into the DIN clip in the non-threaded end first using the

Phillips #1 screwdriver if necessary. Leave a gap between the DIN clip

and the head of the screw.

2. After ensuring the cut-out is sized properly and allows for adequate

ventilation, place the EZTouch I/O Jr. unit into the cut-out horizontally.

3. Once in place, use the hooks on the DIN clip to locate the DIN clip

assembly onto the side of the EZTouch I/O Jr. unit. Tighten the screw

into place. Then rotate the nut until it is snug against the DIN clip

to prevent it from vibrating loose. Repeat this process with the other

3 DIN clip assemblies until the EZTouch I/O Jr. unit is secure.

EZTouch I/O Jr.

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Wiring

Connections Overview

Powering the EZTouch I/O Jr.

When power flows to the EZTouch I/O Jr. unit's power terminal, the indicator LED

(located on the back of the unit) should turn on showing a blinking green LED. If

not, remove power from the system and check all the wiring. Terminal will

require torque to 7in-lbs.

Indicator Light

Blinking Green Power connected

Blinking Red Outdated firmware installed

No Light Power source not connected

or inadequate

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Communication and Cables

Serial Port (COM1)

The EZTouch I/O Jr. model has a built-in serial port (COM1 PORT) located on the 9-

pin D-Sub connector. COM1 PORT is an RS-232 port which requires an

appropriate RS-232C cable (P/N: EZ-PGMCBL) for programming the EZTouch I/O Jr.

through a PC. It serves as the default programming port on the EZTouch I/O Jr.

Since COM1 has fixed communication parameters, you can always connect the

programming software to the EZTouch I/O Jr. through the port without needing to

make different configuration changes.

Ethernet Port (Optional)

There is also an optional Ethernet port available on select models for the

EZTouch I/O Jr. This port enables users to add/update programming through an

Ethernet connection.

Note: Before the Ethernet port can be used for programming, the IP Address

listed on the EZTouch I/O Jr. unit may require editing. To edit the IP Address,

please consult the Editing IP Address section.

EZTouch I/O Jr.

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Input/Output connections

Wiring I/O Connections

1) 22 I/O EZTouch I/O Jr. Unit

As shown above, this EZTouch I/O Jr. comes with a built-in 26 pin I/O connector. You

may connect different inputs/outputs to this connector, based on your

requirement. Number and type of inputs/outputs available vary upon model

version. The table below provides the I/O pinouts for the 26 pin connector:

26 Pin Connector

Pin Number Pin Function

1 DC SOURCE INPUT 1

2 DC SOURCE INPUT 2

3 DC SOURCE INPUT 3

4 DC SOURCE INPUT 4

5 DC SOURCE INPUT 5

6 DC SOURCE INPUT 6

7 DC SOURCE INPUT 7

8 DC SOURCE INPUT 8

9 COM

10 DC SOURCE OUTPUT 1

11 DC SOURCE OUTPUT 2

12 DC SOURCE OUTPUT 3

13 DC SOURCE OUTPUT 4

14 DC SOURCE OUTPUT 5

15 DC SOURCE OUTPUT 6

16 COM

17 ANALOG VOLTAGE OUTPUT 1

18 ANALOG VOLTAGE OUTPUT 2

19 ANALOG VOLTAGE OUTPUT 3

20 ANALOG VOLTAGE OUTPUT 4

21 CUSTOMER_COM (ANALOG GND)

22 ANALOG VOLTAGE INPUT 1

23 ANALOG VOLTAGE INPUT 2

24 ANALOG VOLTAGE INPUT 3

25 ANALOG VOLTAGE INPUT 4

26 SUPPLY INPUT (10 TO 28VDC)

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2) 28 I/O EZTouch I/O Jr. Unit

As shown above, this EZTouch I/O Jr. comes with a built-in 44 pin I/O connector.

You may connect different inputs/outputs to this connector, based on your

requirement. Number and type of inputs/outputs available vary upon model

version. The table below provides the I/O pinouts for the 44 pin connector:

44 Pin Connector

Pin Number Pin Function

1DC SOURCE OUTPUT 5

2DC SOURCE OUTPUT 3

3DC SOURCE OUTPUT 1

4DC SOURCE INPUT 3

5DC SOURCE INPUT 1

6DC SOURCE INPUT 6

7DC SOURCE INPUT 16

8DC SOURCE INPUT 14

9DC SOURCE INPUT 12

10 DC SOURCE INPUT 10

11 ANALOG OUT (VOLTAGE) 2

12 ANALOG IN (VOLTAGE) 1

13 ANALOG I/O COM

14 SUPPLY GND

15 ANALOG OUT (CURRENT) 1

16 DC SOURCE OUTPUT 7

17 DC SOURCE OUTPUT 6

18 DC SOURCE OUTPUT 2

19 DC SOURCE INPUT 4

20 DC SOURCE INPUT 8

21 DC SOURCE INPUT 5

22 DC SOURCE INPUT 15

23 DC SOURCE INPUT 13

24 DC SOURCE INPUT 11

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25 DC SOURCE INPUT 9

26 ANALOG OUT (VOLTAGE) 1

27 ANALOG IN (CURRENT) 1

28 SUPPLY INPUT (10 TO 28VDC)

29 SUPPLY GND

30 ANALOG OUT (CURRENT) 2

31 COM

32 DC SOURCE OUTPUT 8

33 DC SOURCE OUTPUT 4

34 DC SOURCE INPUT 2

35 DC SOURCE INPUT 7

36 COM

37 -

38 -

39 COM

40 ANALOG I/O COM

41 ANALOG IN (VOLTAGE) 1

42 ANALOG IN (CURRENT) 2

43 SUPPLY INPUT (10 TO 28VDC)

44 -

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Digital I/O Specifications

Analog (Voltage) Specifications and Wiring

EZTouch I/O Jr.

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Analog (Current) Specifications and Wiring

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AVG EZTouch I/O Jr. User manual

AVG EZTouch I/O Jr. User manual

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