M-system AS4T User manual

Type
User manual

M-system AS4T

The M-system AS4T is a thermocouple alarm with a variety of features that make it ideal for a variety of applications.

  • Dual or quad alarm trip: The AS4T can be configured to have either two or four alarm trips, making it ideal for applications where multiple temperature zones need to be monitored.
  • Field-configurable: The AS4T can be easily configured in the field using the front panel buttons. This makes it easy to change the alarm setpoints, input type, and other parameters without having to send the unit back to the factory.
  • Compact design: The AS4T is compact in size, making it easy to install in tight spaces. It can be mounted on a DIN rail or on a wall.

M-system AS4T

The M-system AS4T is a thermocouple alarm with a variety of features that make it ideal for a variety of applications.

  • Dual or quad alarm trip: The AS4T can be configured to have either two or four alarm trips, making it ideal for applications where multiple temperature zones need to be monitored.
  • Field-configurable: The AS4T can be easily configured in the field using the front panel buttons. This makes it easy to change the alarm setpoints, input type, and other parameters without having to send the unit back to the factory.
  • Compact design: The AS4T is compact in size, making it easy to install in tight spaces. It can be mounted on a DIN rail or on a wall.
AS4T
P. 1 / 4EM-1608 Rev.9
THERMOCOUPLE ALARM
(dual or quad alarm trip; eld-congurable)
MODEL
AS4T
INSTRUCTION MANUAL
BEFORE USE ....
Thank you for choosing M-System. Before use, please check
contents of the package you received as outlined below.
If you have any problems or questions with the product,
please contact M-System’s Sales Office or representatives.
PACKAGE INCLUDES:
Signal conditioner (body + base socket + CJC sensor)
........ (1)
MODEL NO.
Confirm Model No. marking on the product to be exactly
what you ordered.
INSTRUCTION MANUAL
This manual describes necessary points of caution when
you use this product, including installation, connection and
basic maintenance procedures.
POINTS OF CAUTION
INSULATION CLASS
•This unit is provided with the class of basic insulation.
Prior to installation, check that the insulation class of this
unit satisfies the system requirements.
CONFORMITY WITH LOW VOLTAGE DIRECTIVE OR UL
•ThisequipmentissuitableforuseinaPollutionDegree
2 environment and in Installation Category II, with the
maximum operating voltage of 300V.
Basic insulation is maintained between signal input, out-
put and power input. Prior to installation, check that the
insulation class of this unit satisfies the system require-
ments.
•Altitudeupto2000meters
•Theequipmentmustbemountedinsideapanel.
•The equipment must be installed such that appropriate
clearance and creepage distances are maintained to con-
form to CE/UL requirements. Failure to observe these re-
quirements may invalidate the CE/UL conformance.
CONFORMITY WITH EMC DIRECTIVE
•Insertanoisefilterforthepowersourceconnectedtothe
unit.Densei-LambdaNoiseFilterModelMZS-1206-33or
equivalent is recommended.
•
The actual installation environments such as panel con-
figurations, connected devices, connected wires, may affect
the protection level of this unit when it is integrated in
a panel system. The user may have to review the CE re-
quirements in regard to the whole system and employ ad-
ditional protective measures to ensure the CE conformity.
POWER INPUT RATING & OPERATIONAL RANGE
•Locatethepowerinputratingmarkedontheproductand
confirm its operational range as indicated below:
100–240VACrating:85–264V,47–66Hz,approx.6VA
(100 – 240V ±10% for UL)
24VDCrating:24V±10%,approx.3.5W
110VDCrating:85–150V,approx.3.5W(110V±10%forUL)
GENERAL PRECAUTIONS
•Beforeyouremovetheunitfromitsbasesocketormount
it, turn off the power supply and input signal for safety.
ENVIRONMENT
•Indooruse
•Whenheavydustormetalparticlesarepresentintheair,
install the unit inside proper housing with sufficient ven-
tilation.
•Donotinstalltheunitwhereitissubjectedtocontinuous
vibration.Donotsubjecttheunittophysicalimpact.
•Environmentaltemperature must be within-5to+55°C
(23to131°F)withrelativehumiditywithin30to90%RH
in order to ensure adequate life span and operation.
WIRING
•Do not install cables (power supply, input and output)
close to noise sources (relay drive cable, high frequency
line, etc.).
•Do not bind these cables together with those in which
noisesarepresent.Donotinstalltheminthesameduct.
AND ....
•Theunitisdesignedtofunctionassoonaspowerissup-
plied, however, a warm up for 10 minutes is required for
satisfying complete performance described in the data
sheet.
COMPONENT IDENTIFICATION
INSTALLATION
Detachtheyellowclampslocatedatthetopandbottomof
the unit to separate the body from the base socket.
DIN RAIL MOUNTING
Set the base socket so that its
DINrailadaptorisatthebot-
tom. Position the upper hook
at the rear side of base socket
onthe DIN rail and push in
the lower. When removing
the socket, push down the
DIN rail adaptor utilizing a
minus screwdriver and pull.
WALL MOUNTING
Refer to “EXTERNAL DI-
MENSIONS.
Body
Specifications
Base Socket
Connection Diagram
Clamp
(top & bottom)
DIN Rail
35mm wide
Spring Loaded
DIN Rail Adaptor
Shape and size of the base socket
are slightly different with various
socket types.
CJC
Sensor
AS4T
P. 2 / 4EM-1608 Rev.9
FRONT VIEW & PROGRAMMING
L1
L2
L3
L4
ALARM
DATA
ITEM
DATA
ITEM
ITEM No. Display
DATA UP-DOWN Keys
ITEM No. UP-DOWN Keys
*Monitor LEDs
DATA Display
*L3 or L4 does not turn on for dual output type.
PROGRAMMING PROCEDURE
1) Press ITEM UP or DOWN key until ITEM display indicates
“01”.
2) PressDATAUPorDOWNkeyandchoose“1”or“2”onDATA
display.
1 : Only alarm setpoints are modifiable.
2:Allparametersaremodiable.
3) Press ITEM UP or DOWN key until ITEM displayshows the
ITEM No. you need to change.
4) PressDATAUPorDOWNkeyandchooseaDATANo.orvalue
youneedonDATAdisplay.
5) Repeatabove3and4.(Entereddataisstoredwhenyoumoveto
a new ITEM.)
6) Press ITEM UP or DOWN key until ITEM display indicates
“01”.
7) PressDATAUPorDOWNkeyandchoose“0”onthedisplay.
8) PressITEMUPorDOWNkeyuntilITEMdisplayindicates“P”.
DATAdisplayshowsprocessinput.
(You can now check data setting by choosing ITEM No.)
Note:DONOTpressUPandDOWNkeyssimultaneously.
ITEM
MDF.
DATA CONTENTS DEFAULT SETTING
CODE
P N/A -272–2416*
1
Process input display in engineering unit ---- *
1
L1 1,2 -272–2416*
1
L1alarmsetpointinengineeringunit Quad:20.0 Dual:20.0*
1
L2 1,2 -272–2416*
1
L2alarmsetpointinengineeringunit Quad:30.0 Dual:80.0*
1
L3 1,2 -272–2416*
1
L3 alarm setpoint in engineering unit *
2
Quad:70.0*
1
L4 1,2 -272–2416*
1
L4 alarm setpoint in engineering unit *
2
Quad:80.0*
1
01 0, 1, 2 Modification code 1
0:Dataindicationonly.
1 : Only ITEM L1 – L4 are modifiable.
2:Allparametersaremodiable.
02 N/A 00–99 Statusindication(“0”isnormallyindicated.)
0:Normal1:Memoryerror10:Outofinputrange-15–115%
03 N/A 3 Inputtype
04 2 0–99 PowerON-delaytime(seconds) 5
05 2 0–99 AlarmON-delaytime(seconds) 0
06 2 0,1,2,3,4 Movingaverage(samplingcycle:100msec.) 0
0:No,1:4samples,2:8samples,3:16samples,4:32samples
07 2 0,1 L1tripoperation (0:Lo,1:Hi) Quad:0 Dual:0
08 2 0,1 L2tripoperation (0:Lo,1:Hi) Quad:0 Dual:1
09 2 0,1 L3tripoperation (0:Lo,1:Hi)*
2
Quad: 1
10 2 0,1 L4tripoperation (0:Lo,1:Hi)*
2
Quad: 1
11 2 -1,0,1–60 Power-savingmode 10
-1 : Continuous display upon startup
0 : Continuous display after the last access
1–60:Timebeforedisplayturnedoff(minutes)
12 2 0,1 L1coilatalarm (0:Energized,1:De-energized) 0
13 2 0,1 L2coilatalarm (0:Energized,1:De-energized) 0
14 2 0,1 L3coilatalarm (0:Energized,1:De-energized)*
2
0
15 2 0,1 L4coilatalarm (0:Energized,1:De-energized)*
2
0
16 N/A ---- VersionNo.indication ----
17 2 0.0–2416 L1hysteresis(deadband)inengineeringunit 1.0
18 2 0.0–2416 L2hysteresis(deadband)inengineeringunit 1.0
19 2 0.0–2416 L3hysteresis(deadband)inengineeringunit 1.0
20 2 0.0–2416 L4hysteresis(deadband)inengineeringunit 1.0
21 2 0,1 Burnout (0:Downscale,1:Upscale) 1
22 2 -272–2416*
1
Upperrangetemperaturelimit 999.9*
1
Displayashingwithhighertemperature
PVashingatupscaleburnout
23 2 -272–2416*
1
Lower range temperature limit -100.0*
1
Displayashingwithlowertemperature
PVashingatdownscaleburnout
24 2 0,1,2 Temperatureunit (0:°C,1:°F,2:K) 0
25 2 0–12 Thermocoupletype 1(KorCA)
0:(PR),1:K(CA),2:E(CRC),3:J(IC),4:T(CC),5:B(RH)
6:R,7:S,8:C(WRe5-26),9:N,10:U,11:L,12:P(PlatinelII)
*1.AccordingtothetemperatureunitspeciedinITEM24
*2. Quad alarm trip type only
AS4T
P. 3 / 4EM-1608 Rev.9
TERMINAL CONNECTIONS
Connect the unit as in the diagram below or refer to the con-
nection diagram on top of the unit.
Attach the CJC sensor together with input wiring to the
input terminals. The CJC sensor is not interchangeable.
Check that its serial number is the same as that of the
unit.
U(+)
V(–)
POWER
7
8
10
11
9
2
3
1
L2 OUTPUT
L1 OUTPUT
N.C.
N.O.
COM
N.C.
N.O.
COM
SPDT RELAY
U(+)
V(–)
POWER
7
8
10
11
9
2
3
1
L4 OUTPUT
L1 OUTPUT
COM
L3 OUTPUT
L2 OUTPUT
COM
N.O. RELAY N.C. RELAY
10
11
9
2
3
1
L4 OUTPUT
L1 OUTPUT
COM
L3 OUTPUT
L2 OUTPUT
COM
+
T / C
CJC
SENSOR
metal leg
model: CJM
comp. leadwire
5
4
6
+
+
T / C
CJC
SENSOR
metal leg
comp. leadwire
5
4
6
+
CHECKING
1) Terminal wiring: Check that all cables are correctly con-
nected according to the connection diagram.
2) Power input voltage: Check voltage across the terminal
7–8withamultimeter.
3) Input:Checkacrosstheterminals5–6withasensitive
voltmeter to show a normal emf voltage value.
If the thermocouple or its extension wires are broken, the
PV display indicates the upper range temperature limit
andashes(thelowerrangelimitwithdownscale)dueto
burnout function. Check leadwires in such a case.
4) Alarmoperations:Checkthealarmoperationsreferring
to the figure below.
5)
Outputload:Checkthattheoutputloadis380VAC/120VA
or125VDC/30W(380VAC/600VAor125VDC/150Wfor
dualalarm,OutputCode5)atthemaximum.Formaxi-
mum relay life with inductive load, external protection is
recommended.
050 100
Input
(%)
LL LHHH
L2 (1–2)
ON
L3 (1–3)
ON
L4 (9–11)
ON
OFF
OFF
L1 (9–10)
ON
OFF
OFF
Alarm Trip Operation Terminal No. in parentheses
Example with quad N.O. contacts (LL, L, H, HH)
Trip Operation in Power Failure
• Output code 2: All relays turn off.
• Output code 3: All relays turn on.
• Output code 5: Terminals 1 –3, 9 – 11 turn on.
AS4T
P. 4 / 4EM-1608 Rev.9
MAINTENANCE
Regularcalibrationprocedureisexplainedbelow:
CALIBRATION
Warmuptheunitforatleast10minutes.
• H (HH) Setpoint
Increase the input signal from a value lower than the set-
pointandcheckthattherelaytripsattheH(orHH)set-
point within the setpoint accuracy described in the data
sheet.
• L (LL) Setpoint
Decreasetheinputsignalfromavaluehigherthantheset-
point and check that the relay trips at the L (or LL) setpoint
within the setpoint accuracy described in the data sheet.
Whenthesetpointsareshifted,pleasecontactM-System’s
Sales Office or representatives.
LIGHTNING SURGE PROTECTION
In order to protect the unit from lightning surges entering
through power supply cables, use of appropriate lightning
surge protectors are recommended. Please contact M-Sys-
tem.
EXTERNAL DIMENSIONS unit: mm (inch)
80 (3.15)
50 (1.97) 103 (4.06)
132 (5.20)
20
(.79)
• When mounting, no extra space is needed between units.
5678
21
1110
[3.3 (.13)]
80 (3.15)
35.4 (1.39)
40 (1.57)
50 (1.97)
7.8 (.31)
CLAMP
(top & bottom)
DIN RAIL
35mm wide
2–4.5 (.18) dia.
MTG HOLE
25 (.98) deep
11–M3.5
SCREW
39
4
M-SYSTEM WARRANTY
M-System warrants such new M-System product which it manufactures to be free from defects in materials and workmanship during the 36-month period following the date that such
product was originally purchased if such product has been used under normal operating conditions and properly maintained, M-System’s sole liability, and purchaser’s exclusive
remedies, under this warranty are, at M-System’s option, the repair, replacement or refund of the purchase price of any M-System product which is defective under the terms of this
warranty. To submit a claim under this warranty, the purchaser must return, at its expense, the defective M-System product to the below address together with a copy of its original
sales invoice.
THIS IS THE ONLY WARRANTY APPLICABLE TO M-SYSTEM PRODUCT AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED
WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. M-SYSTEM SHALL HAVE NO LIABILITY FOR CONSEQUENTIAL, INCIDENTAL OR
SPECIAL DAMAGES OF ANY KIND WHATSOEVER.
M-System Co., Ltd., 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN, Phone: (06) 6659-8201, Fax: (06) 6659-8510, E-mail: info@m-system.co.jp
TERMINAL ASSIGNMENTS
78
21
1110
39
7 (.28)
CJC SENSOR
(model: CJM)
5
4
6
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M-system AS4T User manual

Type
User manual

M-system AS4T

The M-system AS4T is a thermocouple alarm with a variety of features that make it ideal for a variety of applications.

  • Dual or quad alarm trip: The AS4T can be configured to have either two or four alarm trips, making it ideal for applications where multiple temperature zones need to be monitored.
  • Field-configurable: The AS4T can be easily configured in the field using the front panel buttons. This makes it easy to change the alarm setpoints, input type, and other parameters without having to send the unit back to the factory.
  • Compact design: The AS4T is compact in size, making it easy to install in tight spaces. It can be mounted on a DIN rail or on a wall.

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