KA000000

Miller KA000000, ARC HOURMETER TOTALIZER NSPR 6626 Owner's manual

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What is the purpose of the arc hourmeter totalizer?

How is the device installed?

What power source does the arc hourmeter totalizer require?

What is the recommended weld cable size?

What is the purpose of fuse Fl?

What should be done if fuse Fl opens?

What are some possible causes if the arc hourmeter totalizer is not working?

September

1990

FORM:

OM-140

107

OWNERS

MANUAL

Use

above

FORM

number

when

orderrng

extra

manuals.

ARC

HOURMETER

TOTALIZER

(Per

NSPR

6626)

SECTION

1

-

SAFETY

PRECAUTIONS

AND

SIGNAL

WORDS

1-1.

GENERAL

INFORMATION

AND

SAFETY

A.

General

Information

presented

in

this

manual

and

on

various

labels,

tags,

and

plates

on

the

unit

pertains

to

equipment

design,

installation,

operation,

maintenance,

and

troubleshooting

which

should

be

read,

understood,

and

followed

for

the

safe

and

effective

use

of

this

equipment.

B.

Safety

The

installation,

operation,

maintenance,

and

troubleshooting

of

arc

welding

equipment

requires

practices

and

proce

dures

which

ensure

personal

safety

and

the

safety

of

others.

Therefore,

this

equipment

is

to

be

installed,

operated,

and

maintained

only

by

qualified

persons

in

accordance

with

this

manual

and

all

applicable

codes

such

as,

but

not

limited

to,

those

listed

at

the

end

of

Section

1



Safety

Rules

For

Operation

Of

Arc

Welding

Power

Source

in

the

welding

power

source

or

generator

Owners

Manual.

1-2.

SAFETY

ALERT

SYMBOL

AND

SIGNAL

WORDS

The

following

safety

alert

symbol

and

signal

words

are

used

throughout

this

manual

to

call

attention

to

and

identify

different

levels

of

hazard

and

special

instructions.

4~

This

safety

alert

symbol

is

used

with

the

signal

words

WARNING

and

CAUTION

to

call

attention

to

the

safety

statements.

a

WARNING

statements

identify

procedures

or

practices

which

must

be

followed

to

avoid

serious

personal

injury

or

loss

of

life.

4A

CAUTION

statements

identify

procedures

or

practices

which

must

be

followed

to

avoid

minor

personal

injury

or

damage

to

this

equipment.

IMPORTANT

statements

identify

special

instructions

necessaty

for

the

most

efficient

operation

of

this

equipment.

SECTION

2-

DESCRIPTION

&

INSTALLATION

2-1.

DESCRIPTION

This

unit

is

an

arc

hourmeter

totalizer

made

for

use

with

welding

power

sources

or

welding

generators.

This

unit

is

installed

in-line

between

the

welding

power

source

(generator)

output

terminal

and

the

electrode

holder,

gun,

or

torch.

This

unit

requires

115

vac,

60

Hz

input

power

for

proper

operation.

If

50

Hz

or

varying

frequency

power

is

supplied,

the

arc

hours

registered

may

not

be

accurate.

2-2.

WELD

CABLE

INSTALLATION

a

WARNING:

ELECTRIC

SHOCK

can

kIll.



Do

not

touch

live

electrical

parts.



Shut

down

welding

powersource

(generator),

and

disconnect

input

power

employing

locko

ut/tagging

pro

cedures

before

inspecting

or

installing.

Lockout/tagging

procedures

consist

of

padlocking

line

disconnect

switch

in

open

position,

removing

fuses

from

fuse

box,

or

shutting

off

and

red-tagging

circuit

breaker

or

other

disconnecting

device.

Stop

engine

and

disconnect

negative

()

battery

cable

from

battery

on

welding

generators.

Two

lengths

of

weld

cable

are

necessary

for

this

installation.

One

weld

cable

is

connected

between

the

welding

power

source

(generator)

positive

weld

output

terminal

and

one

terminal

on

the

arc

hourmetertotalizer.

The

second

cable

is

connected

between

the

arc

hourmeter

totalizer

and

the electrode

holder,

gun,

or

torch.Select

weld

cable

size

and

length

according

to

welding

power

source

(generator)

Owners

Manual.

IMPORTANT:

If

the

two

weld

cable

connections

touch,

arc

hours

will

not

accumulate.

Be

sure

weld

cable

connections

do

not

touch

at

the

arc

hourmeter

totalizer.

2-3.

115

VAC

CONNECTION

Connect

three-prong

polarized

115

vac

plug

to

properly

grounded

receptacle

capable

of

providing

115

vac,

60

Hz

single-phase

power.

SECTION

3-

MAINTENANCE

&

TROUBLESHOOTING

3-1.

OVERLOAD

PROTECTION

a

WARNING:

ELECTRIC

SHOCK

can

kill.



Do

not

touch

live

electrical

parts.



Shut

down

welding

power

source

(generator),

and

disconnect

input

power

employing

lockout/tagging

pro

cedures

before

inspecting

or

installing.

Lockout/tagging

procedures

consist

of

padlocking

line

disconnect

switch

in

open

position,

removing

fuses

from

fuse

box,

or

shutting

off

and

red-tagging

circuit

breaker

or

other

disconnecting

device.

Stop

engine

and

disconnect

negative

()

battery

cable

from

battery

on

welding

generators.

INCORRECT

FUSE

can

damage

unit.



Use

only

replacement

fuse

of

same

size,

type,

and

rating

(see

Parts

List).

Fuse

Fl

is

used

to

protect

the

hourmeter

against

overload.

If

Fuse

Fl

opens,

the

115

vac

input

is

interrupted

and

the

hourmeter

will

not

total

arc

time.

To

replace

Fl,

proceed

as

follows:

1.

Press

and

rotate

fuse

holder

cover

counterclockwise.

2.

Pull

out

fuse

with

cover

when

fuse

holder

cover

is

free.

3.

Insert

new

fuse

into

fuse

holder

cover.

4.

Reinstall

fuse

with

fuse

holder

cover.

5.

Press

and

rotate

fuse

holder

cover

clockwise

until

cover

is

secure.

3-2.

TROUBLESHOOTING

a

WARNING:

ELECTRIC

SHOCK

can

kill.



Do

not

touch

live

electrical

parts.



Shut

down

welding

power

source

(generator),

and

disconnect

input

power

employing

lockout/tagging

pro

cedures

before

inspecting,

servicing

or

maintaining.

Lockout/tagging

procedures

consist

of

padlocking

line

disconnect

switch

in

open

position,

removing

fuses

from

fuse

box,

or

shutting

off

and

red-tagging

circuit

breaker

or

other

disconnecting

device.

Stop

engine

and

disconnect

negative

()

battery

cable

from

battery

on

welding

generators.

It

the

arc

hourmeter

totalizer

is

not

working,

there

are

few

causes.

1.

Check

to

be

sure

the

weld

cable

lug

from

the

welding

power

source

is

not

touching

the

weld

cable

lug

from

the

electrode

holder.

2.

Be

sure

fuse

Fl

is

not

open.

3.

One

of

the

internal

relays

may

not

be

working.

Contact

the

nearest

Factory

Authorized

Service

Station.

4.

The

hourmeter

may

not

be

working.

Contact

the

nearest

Factory

Authorized

Service

Station.

OM-140

107

Page

2

FROW

POWER

SUPPLY

POS.

TO

POS.

ELECTRODE

SECTION

4

ELECTRICAL

DIAGRAMS

PLC

5

Diagram

41.

CIrcuit

Diagram

Circuit

Diagram

No.

SA-140

064

SECTION

5

PARTS

LIST

Dia.

Part

Mkgs.

No.

.

Description

Quantity

Complete

Assembly

CR1

CR2

Fl

034

857

059

266

*012

653

046

432

HM1

1142710006626

PLG1

073690

604 825

010476

039 047

601

976

039 049

601

880

039

044

601

879

0937270006626

019663

1065360006626

010828

RELAY,

reed

RELAY,

end

1

2OVAC

OPOT

FUSE,

mintr

gi

.5A

HOLDER,

fuse

mintr

.250

x

1

.250

METER,

elapsed

time

hours

I

2OVAC

60Hz

PLUG,

str

grd

armd

2P3W

15A

125V

CABLE,

port

No.

18

3/c

(order

by

if)

BUSHING,

strain

relief

.625

ID

x

.57Omtg

hole

TERMINAL,

pwr

output

red

(consisting

of)

SCREW,

cap

stl

hexhd

.500-13

x

1.500



TERMINAL

BOARD,

red



NUT,

stl

hex

jam

.500-13

BUS

BAR,

term

bd



NUT,

sti

hex

full

fnsh

.500-13

CASE

SECTION,

frontJbottom/rear

MOUNT,

nprn

15/16

00

x

3/8rec

CASE

SECTION,

top/sides

HANDLE

*Recommended

Spare

Parts.

BE

SURE

TO

PROVIDE

MODEL

AND

SERIAL

NUMBER

WHEN

ORDERING

REPLACEMENT

PARTS.

<

I

CR

J

CR2

1

1

1

1

1

1

lOft

1

2

1

1

1

1

1

1

4

1

1

OM-140

107

Page

3

/

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