Miller RUNNING GEAR/CYLINDER RACK 042537 Owner's manual
- Category
- Welding System
- Type
- Owner's manual
This manual is also suitable for
OWNER’S MANUAL
December 1992 FORM: OM-680A
Use above FORM number when ordering extra manuals.
For Running Gear/Cylinder Rack 042 537
WARNING
ELECTRIC SHOCK can kill.
• Do not touch live electrical parts.
• Turn OFF welding power source and disconnect
input power before installing onto running gear.
• Disconnect input power conductors from
deenergized supply line BEFORE moving welding
power source.
CYLINDERS can explode if damaged.
• Keep cylinders away from welding and other
electrical circuits.
• Never touch cylinder with welding electrode.
• Always secure cylinder to running gear, wall, or
other stationary support.
FALLING EQUIPMENT can cause injury
and damage.
• Lift unit only with proper equipment and correct
procedures.
• If using lift forks, be sure forks extend out of opposite
side of unit.
• Do not place any part of the body under the unit while
it is suspended.
miscwarn1.1* 9/91
1. Assembling Running Gear/Cylinder Rack
1 Feeder Tray
2 Strut
3 Base
4 Handle
5 Handle Spacer
6 5/16-18 x 1/2 in. Self-Tapping
Screw
Secure struts to base and feeder
tray. Install handle at desired
height; use spacers if not installing
handle in top position.
7 Wheel
8 Retaining Ring
9 Caster
Install wheels and casters.
10 Cable Hanger
11 Bushing
Install cable hangers; four locations
are provided. Insert bushings into
holes; use holes to route cables,
cords and hoses.
12 Cylinder Rack Chain
Lower S-hook end of chain down
past slotted hole. Hook S-hook into
smaller hole and crimp.
Adjust length by lowering or raising
chain inside slotted hole to desired
height, and sliding chain into slot.
ST-141 191-A / ST-146 246-B
1/2 in
1/2 in
Tools Needed:
4
6
10
2
5
6
9
6
7
8
3
2
12
1
11
Figure 1. Assembling Running Gear/Cylinder Rack
OM-680 Page 2
2. Installing Equipment
1 Vertical-Style Cooling Unit
2 Gas Cylinder
Secure gas cylinder and/or cooling
unit with chain.
3 Wire Feeder
Holes are provided to install various
models in different locations; see
Figure 3.
4 Optima Synergic Control
5 10-24 x 1-1/4 in. Screw
6 Nut
Four installation locations are pro-
vided; select location, and install
two supplied mounting screws as
shown. Hang control on mounting
screws.
7 Horizontal-Style Cooling Unit
8 Circular-Style Cooling Unit
Place cooling unit on flat part of
base; allow for proper clearance
between unit and welding power
source.
9 Welding Power Source
XMT Models:
Unscrew four metal feet from rub-
ber mounting pads on bottom of
unit, position unit so holes align,
and secure by reinstalling metal
feet from bottom of base.
Maxtron And Arc Pak Models:
Position unit so four mounting holes
align and secure using supplied
screws, nuts and lock washers.
Maxtron uses 1/4-20 x 1/2 in.
screws, and Arc Pak uses 3/8-16 x
1 in. screws.
ST-156 627 / Ref. ST-137 227-A / S-0514 / Ref. ST-128 574
7/16, 3/8, 9/16 in
Tools Needed:
1/4 in.
(6.4 mm)
56
1
2
3
9
8
7
4
Figure 2. Installing Welding Power Source, Gas Cylinder, Cooling Unit, And Synergic Control
OM-680 Page 3
1 Feeder Tray
2 Base Mounting Hole
3 Feeder Base
4 Stand-Off
5 60 Series Wire Feeder
(Single Drive Model)
Select one of three installation loca-
tions (A, B, or C) and install using
supplied stand-offs, 10-24 x 5/8 in.
screws and lock washers.
Tools Needed:
ST-156 481 / Ref. ST-156 924 / ST-159 281 / Ref. ST-143 327-A / ST-125 700-B
2
5
ACB
ACB
C
C
AB
AB
A
A
A
A
2
ABC
ABC
ABC
6 60 Series Wire Feeder (Dual
Drive Model)
Locate four mounting holes on tray
and install using supplied stand-
offs, 10-24 x 5/8 in. screws and lock
washers.
7 20 Series Wire Feeder
Select one of three installation loca-
tions (A, B, or C) and install using
supplied stand-offs, 10-24 x 5/8 in.
screws and lock washers.
3
4
1
1
1
1
2
6
27
Figure 3. Installing 20 And 60 Series Wire Feeders
OM-680 Page 4
1 Feeder Tray
2 Base Mounting Hole
3 Turntable Base
Select one of four installation loca-
tions; A thru C use six mounting
holes, and D uses five holes. Install
base to feeder tray using supplied
1/4-20 x 1/2 in. screws, nuts and
lock washers. Install wire feeder
onto Turntable (see Turntable Own-
er’s Manual).
7/16, 3/8 in
Tools Needed:
ST-156 481 / ST-083 487-C / ST-155 254 / ST-128 502
3
2
ABC D
ABC D
ABC D
AB D
AB
AB D
4
2
AB C
AB C
5
2
ACB
ACB
C
C
AB
AB
4 XR Wire Feeder
Remove feeder right side panel,
and open left access door (see wire
feeder Owner’s Manual). Remove
and discard both existing center
mounting screws.
Select one of three installation loca-
tions (A, B, or C), align both holes,
and install using supplied 1/4-20 x
1-1/4 in. screws, nuts and lock
washers. Reinstall side panel and
close access door.
5 50 Series Wire Feeder
Select one of three installation loca-
tions (A, B, or C) and install using
supplied 10-24 x 1-1/4 in. screws,
nuts and lock washers.
C
C
C
1
1
1
Figure 4. Installing Turntable Base, XR Wire Feeders, And 50 Series Wire Feeders
OM-680 Page 5
3. Parts List
Description Quantity
Part
No.
042 537
Item
No.
Figure 5. Running Gear/Cylinder Rack Cart
1 022 617 CHAIN, cyl racks (consisting of) 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 602 389 HOOK, S blunt 1.500 in 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 602 387 CHAIN, weldless 2/0 x 27.000 lg 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 602 384 SNAP, chain 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 004 214 BUSHING, snap-in nyl 1.625 ID x 2.000mtg hole 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6 155 585 TRAY, feeder 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7 155 587 HANDLE 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8 097 153 SCREW, slf forming stl hexhd .312-18 x .500 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9 155 588 HANGER, cable 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10 156 056 STRUT, forward 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11 155 891 SPACER, handle 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12 155 746 CASTER, swvl polyp 5.000dia x 1.375 wide 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13 156 057 STRUT, rear 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14 140 293 WHEEL, rubolene 10 in dia x 2.750 wide x .750 bore 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15 121 614 RING, retaining ext .750 shaft x .085 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16 156 052 BASE 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8
9
10
11
12
14
1516
2
1
5
ST-141 191-A
3
4
6
7
13
Figure 5. Running Gear/Cylinder Rack Cart
OM-680 Page 6
Description Quantity
Part
No.
Hardware For Mounting Components
089 799 SCREW, cap stl hexwhd .250-20 x .500. . . . . . . . . . .
(Maxtron Models and Turntable Assembly) 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
108 942 SCREW, cap stl hexwhd .250-20 x 1.250 (XR Series Feeders) 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
602 207 WASHER, lock stl split .250 (Maxtron Models, Turntable Assembly, and. . . . . . . . . . .
XR Series Feeders) 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
601 865 NUT, stl hex full fnsh .250-20 (Maxtron Models, Turntable Assembly, and. . . . . . . . . . .
XR Series Feeders) 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
086 863 SCREW, cap stl hexwhd slflkg .375-16 x 1.000 (Arc Pak Models) 4. . . . . . . . . . . . . . . . . . . . . . . . . . .
602 213 WASHER, lock stl split .375 (Arc Pak Models) 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
601 872 NUT, stl hex full fnsh .375-16 (Arc Pak Models) 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
602 101 SCREW, No. 10-24 x .625rnd hd slt stl (20 & 60 Series Feeders) 8. . . . . . . . . . . . . . . . . . . . . . . . . . .
602 203 WASHER, lock stl split No. 10 (20 & 60 Series Feeders) 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
156 493 STAND-OFF, No. 10-24 x 1.375 lg .500dia (20 & 60 Series Feeders) 4. . . . . . . . . . . . . . . . . . . . . . . .
602 112 SCREW, mach stl rdh 10-24 x 1.250. . . . . . . . . . . .
(50 Series Feeders and Optima Accessory) 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
602 238 WASHER, flat stl rvt burr .187 (20, 50, & 60 Series Feeders) 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
131 749 NUT, stl slflkg hex hvy whd 10-24. . . . . . . . . . .
(20, 50, & 60 Series Feeders and Optima Accessory) 8. . . . . . . . . . . . . . . . . . . . . . . . . .
BE SURE TO PROVIDE MODEL WHEN ORDERING REPLACEMENT PARTS.
STAPLE THESE INSTRUCTIONS INSIDE THE COVER OF THE OWNER’S MANUAL AFTER COMPLETING
THIS INSTALLATION.
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Miller RUNNING GEAR/CYLINDER RACK 042537 Owner's manual
- Category
- Welding System
- Type
- Owner's manual
- This manual is also suitable for
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