Kistler 5343B Owner's manual

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Instruction
Manual
5343A_002-793e-01.18
DTI-Logger
data acquisition
system
Type 5343A
with KiCenter
Page 15343A_002-793e-01.18
Thank you for choosing a Kistler quality product charac-
terized by technical innovation, precision and long life.
Information in this document is subject to change without
notice. Kistler reserves the right to change or improve its
products and make changes in the content without obliga-
tion to notify any person or organization of such changes
or improvements.
©2017 ... 2018, Kistler Group. All rights reserved. Except
as expressly provided herein, no part of this manual may
be reproduced for any purpose without the express prior
written consent of Kistler Group.
Kistler Group
Eulachstrasse 22
8408 Winterthur
Switzerland
Tel. +41 52 224 11 11
Fax +41 52 224 14 14
info@kistler.com
Kistler Instrumente GmbH
Division Automotive Research & Test
Charlotte-Bamberg-Str. 12
35578 Wetzlar
Germany
Tel. +49 6441 9282 0
Fax +49 6441 9282 17
info.de@kistler.com
www.kistler.com
Foreword
Foreword
Kistler Group products are protected by several intellectual property rights
patents. For more details see: www.kistler.com
DTI-Logger data acquisition system, Type 5343A – with KiCenter
5343A_002-793e-01.18Page 2
1. Introduction .................................................................................................................................3
2. Important Notes...........................................................................................................................4
2.1 For Your Safety ...................................................................................................................4
2.2 Glossary .............................................................................................................................6
2.3 Disposal Instructions for Electrical and Electronic Equipment ............................................6
2.4 Software Upgrades and Updates .......................................................................................6
3. Product description ....................................................................................................................7
3.1 In General ...........................................................................................................................7
3.2 Application ..........................................................................................................................8
3.3 Accessories ........................................................................................................................8
4. Technical Data .............................................................................................................................9
4.1 Specications .....................................................................................................................9
4.2 DTI-Logger Pin Assignments / Ports and Slots ................................................................10
4.3 DTI-Logger Status LEDs ..................................................................................................14
5. Software ....................................................................................................................................15
5.1 Toolbar ..............................................................................................................................15
5.1.1 Explanation of the Buttons in the Toolbar ............................................................16
5.1.2 Tools ....................................................................................................................17
5.2 Breaking Distance Application Example ...........................................................................18
5.2.1 Device Center ......................................................................................................19
5.2.2 Test Center ..........................................................................................................23
6. Troubleshooting ........................................................................................................................48
6.1 LEDs .................................................................................................................................48
7. Appendix ....................................................................................................................................49
Total number of pages: 49
Contents
Introduction
Page 35343A_002-793e-01.18
1. Introduction
Take the time to thoroughly read this instruction manual.
It will help you with the installation, maintenance, and use
of this product.
To the extent permitted by law Kistler does not accept any
liability if this instruction manual is not followed or products
other than those listed under Accessories are used.
Kistler offers a wide range of products for use in measuring
technology:
Piezoelectric sensors for measuring force, torque,
strain, pressure, acceleration, shock, vibration and
acoustic-emission
Strain gage sensor systems for measuring force and
torque
Piezoresistive pressure sensors and transmitters
Signal conditioners, indicators and calibrators
Electronic control and monitoring systems as well as
softwareforspecicmeasurementapplications
Data transmission modules (telemetry)
Kistler also develops and produces measuring solutions
for the application elds engines, vehicles, manufac-
turing, plastics and biomechanics sectors.
Our product and application brochures will provide you
with an overview of our product range. Detailed data
sheets are available for almost all products.
If you need additional help beyond what can be found
either on-line or in this manual, please contact Kistler's
extensive support organization.
DTI-Logger data acquisition system, Type 5343A – with KiCenter
5343A_002-793e-01.18Page 4
2. Important notes
2.1 For your safety
Read this carefully before operating the equipment. Kistler
is not responsible for damage that may occur when this
system is used in any way other than that for which it is
intended.
To assure safe and proper operation, all supplied
equipment, components and/or accessories must be
carefully transported and stored, as well as professionally
installed and operated. Careful maintenance and usage in
full accordance with operating instructions is imperative.
The equipment should be installed and operated only by
qualied persons who are familiar with devices of this
type.
Do not mount the DTI-Logger unit, control/display unit,
monitor(s), or any other item in any location that may
come into contact with the airbag in the event of air bag
deployment.
If the DTI-Logger unit, control/display unit, monitor(s), or
any other item is placed in the passenger seat, deactivate
the air bag to prevent accidental contact with the airbag in
the event of air bag deployment.
Equipment must be mounted rmly and securely.
Improper use or mounting of the equipment may affect
the safety of the vehicle and/or occupants. The equipment
must not be mounted and/or operated in any way that
may compromise vehicle and/or occupant safety.
Do not use defective or damaged equipment, components
and/or accessories.
Do not modify or change the equipment or its accessories
in any way.
Disconnect power from the device if the vehicle is
stationary for extended periods.
Important notes
Page 55343A_002-793e-01.18
Use only original equipment, components and/or
accessories included in the scope of delivery.
Always observe the correct operating voltages when
connecting the equipment (power supply, data acquisition
and evaluation systems and other system components).
We recommend using only the cables included in the
scope of delivery. If you think it is necessary to use
your own cables, take special note of the correct pin
assignment.
Kistler assumes no liability for damages caused due to
the use of cables other than those delivered by Kistler.
For additional information, please contact Kistler:
+49 6441 9282 0
info.de@kistler.com
DTI-Logger data acquisition system, Type 5343A – with KiCenter
5343A_002-793e-01.18Page 6
2.2 Glossary
CAN Controller Area Network = serial bus system
DiMod Digitizing module for analog signals
DTI Converter CAN Module for conversion of a CAN bus to DTI
1-channel DTI
integration digital
ModulefortheconversionofaswitchinputtoDTI(highdenitionover
time)
MFDD Mean Fully Developed Deceleration = mean fully developed
deceleration relative to the distance traveled within the range (0.8 ...
0.1) · v0. Calculated for v in km/h with MFDD in m/s2 as follows:
2.3 Disposal instructions for electrical and electronic equipment
Do not dispose of old electronic instruments in municipal
trash. For disposal when the product has come to the end
of its service life, please return it to an authorized local
electronic waste disposal service or contact the nearest
KistlerInstrumentsalesofceforreturninstructions.
2.4 Software upgrades and updates
Kistler may occasionally supply upgrades or updates for
embedded software. Such upgrades or updates must
always be installed.
Kistler declines any liability whatsoever for any direct
or consequential damage caused by products running
on embedded software that has not been upgraded or
updated with the latest available software.
Product description
Page 75343A_002-793e-01.18
3. Product description
3.1 In general
The Kistler DTI-Logger Type 5343A is a compact and
powerful data acquisition system for the applications of
vehicle dynamics, fatigue strength and tire tests based on
the standard DTI bus (Digital Transducer Interface).
The use of the DTI technology ensures an efcient and
fasttestsetup.Onlyasinglecableisneededforcongu-
ration of the sensors, the transmission and synchroniza-
tion of the measured data and for the power supply. An
automatic sensor detection using TEDS thus provides an
evensimplerconguration.
The DTI-Logger is based on DTI technology, which repre-
sents a universal bus system for the complete application.
Signals are digitized as needed and a DTI signal is con-
verted. This occurs directly in the Kistler DTI sensors or
– in the case of existing sensors – via corresponding DTI
Converter. Therefore, signals can easily be transferred via
the Kistler DTI Converter CAN into DTI signals.
Because the DTI-Logger also takes care of supplying
power to the connected DTI sensors, the required cabling
can be done substantially more easily and rationally so
that the installation of the measuring system can be done
moreefciently.Together with the daisy chain capability,
this approach enables decentralized data acquisition, in
which the signals can be digitized and converted directly
at the point of acquisition. The sensor data then ow in
a fail-safe manner into the central Kistler DTI-Logger
and are transferred via Ethernet into the computer and
recorded there.
The calibration values and the relevant physical variables
are automatically detected by the KiCenter (Kistler mea-
surement software). Moreover, the KiCenter permits the
congurationofallDTIsensorsthatarepartofthemea-
suring system. This guarantees maximum process safety
andefcientuseoftime.
DTI-Logger data acquisition system, Type 5343A – with KiCenter
5343A_002-793e-01.18Page 8
3.2 Application
The system can be used for, among other things:
Braking distance measurements
CO2 measurements
Transverse dynamics applications
Customer-specicapplications
3.3 Accessories
Included accessories Type/Item no.
Evaluation electronics, DTI-Logger 55151414
Power cable, DTI Logger, L = 1 m 55155613
Connecting cable, Ethernet, L = 2 m 55155608
Screw set for evaluation electronics 55123001
USB stick software & manuals 55158846
Transport box 55091649
Accessories (optional) Type/Item no.
Ethernet-to-USB adapter 22007428
Connecting cable DTI, L = 0.5 m 55155607
DTI Converter CAN 18033804
1-channel DTI integration digital 18034016
1-channel DTI integration analog 18034245
3-channel DTI integration analog 18034246
Technical data
Page 95343A_002-793e-01.18
4. Technical data
4.1 Specications
System specications
Power supply VDC 10 ... 28
Max. power consumption 1) W 35
Temperature range
Operation °C –25 ... 50
Storage °C –40 ... 85
Rel. humidity (non-condensing) % 5 ... 80
Degree of protection (cable installed) IP40
Dimensions (LxWxH) mm 164x125x65
Weight grams 900
Data inputs
Digital Input – DTI 2)
Max. sampling rate kS/s 20 3)
Number of DTI ports 4) 8
Usable slots, max. 5) 18
Data outputs
Ethernet TCP/IP yes
1) Excl. sensor power supply
2) For detailed information, see Instruction Manual 002-793d
3) Depending on the connected sensor
4) Per port, 12 Slots at 40 bytes/ms are available
5) For detailed information, see Instruction Manual 002-793d
DTI-Logger data acquisition system, Type 5343A – with KiCenter
5343A_002-793e-01.18Page 10
4.2 DTI-Logger pin assignments / ports and slots
Fig. 1: DTI-Logger
8 x DTI-Ports: for the connection with DTI devices
1 x Power: For supplying power to the entire DTI measuring chain
1 x ETH: Ethernet interface with the PC
ETH, 7-pin LEMO, female
Pin Signal
1 TX+
2 TX–
3 RX+
4 RX–
5 not connected
6 not connected
7 GND
Power, 4-pin LEMO, male
Pin Signal
1 Vin_Ext
2 Vin_Ext
3 GND_Ext
4 GND_Ext
Technical data
Page 115343A_002-793e-01.18
DTI port, 8-pin LEMO, female
Pin Signal
1 RS485+
2 RS485–
3 +5.1 V DTI
4 GND
5 Vout_Ext
6 Vout_Ext
7 GND_Ext
8 GND_Ext
The DTI-Logger has 8 physical ports (see Fig.), in each
case with 12 slots per port.
Eachslotisdesignedwithaxedsamplingfrequencyof
20 kHz (20,000 samples per second).
If an analog signal (via DiMod, see glossary, chapter 2.2,
page 6) is then connected to slot 1 having an internal
sampling frequency of 1 kHz, the complete slot (with
20 kHz) is assigned.
Because the DiMod always scans with 16 bit@20 kHz,
the requirement per analog signal is always 1 slot
= 16 bits = 2 bytes * 20 000 Hz = 40 000 byte/s 1 Slot
Digitally, this behaves somewhat differently. Because a
slot has room for data @20 kHz@16 bit, a slot can be
used (lled) more efcient digitally so that an S-Motion
> 20 signals occupies only 2 slots on a port. We have a
maximum data rate per port of 40 bytes/ms.
If the data quantity of all signals of an S-motion is
96 bytes, it is to be multiplied by the sampling frequency
(500 Hz @S-Motion).
Calculation:
96 bytes * 500 Hz = 48 000 bytes/s = 48 bytes/ms 2
slots
DTI-Logger data acquisition system, Type 5343A – with KiCenter
5343A_002-793e-01.18Page 12
CAN
The CANiMod always needs 3 slots per CAN line.
Port/slots (example)
Slot Port X
01 S625
02 S625
03 S625
04 S-Motion
05 S-Motion
06 S-Motion
07 Kistler MSW
08 Kistler MSW
09 Kistler MSW
10 HF / DFL
11 HF / DFL
12 HF / DFL
13 WPT1
14 WPT1
15 WPT1
16 WPT1
17 PFT
18 BS
Technical data
Page 135343A_002-793e-01.18
A list of our commonly used (DTI) sensors is provided
below with the number of slots required for each:
Sensor # Slots
Correvit L-Motion 1
Correvit S-MOTION 2
Correvit S-HR via DTI Converter CAN 3
Correvit SF-II via DTI Converter CAN 3
Correvit L-350/S-350 via DTI Converter CAN 3
Kistler MSW 1
KiRoad Wireless P1 4
DTI Converter CAN 3
1-channel DTI integration digital 1
DTI Converter Wind 1
RV-4 via DTI Converter CAN 3
Light 1-channel DTI integration digital 1
Brake switch via 1-channel DTI integration digital 1
WPT via 1-channel DTI integration digital 1
Pedal force sensor (DiMod) 1
DCA via DTI Converter CAN 3
HF-xxxC via DTI Converter CAN 3
MicroStar via DTI Converter CAN 3
Table 1: Sensor number/slots
The maximum limitation of the current DTI logger is 18
Slots.
DTI-Logger data acquisition system, Type 5343A – with KiCenter
5343A_002-793e-01.18Page 14
4.3 DTI-Logger status LEDs
Port LEDs
As soon as the equipment is initialized, the LED lights up
white.
As soon as the current is too high (>5 A), the LED begins
toash→nofurthermeasurementpossible.
OP LED
Assoonasthesystemisinitialized,theLEDashes.
LAN LED
Assoonastrafcispresentattheport,theLEDashes
white.
Software
Page 155343A_002-793e-01.18
5. Software
The screenshots show KiCenter with language setting
English.
5.1 Toolbar
The toolbar is divided into three categories
Database Operations
Connection
Tools
Fig. 2: Device Center, toolbar
DTI-Logger data acquisition system, Type 5343A – with KiCenter
5343A_002-793e-01.18Page 16
5.1.1 Explanation of the buttons in the toolbar
1. Database operations
Transferring the current settings from KiCenter to the
device.
Reads the current settings from the device.
Changes that were made in KiCenter but were not
then transferred to the device are lost in the process.
Importingdeviceparametersfromale(*kdx).
Exportingdeviceparametersintoale(*kdx).
The parameters of multiple devices can be saved in
onele.
Removal of the selected device.
2. Connection
Browse all
A search is made on all active interfaces for devices
that are not yet connected to KiCenter.
Browse: serial devices (browse serial)
All devices are searched that have only USB or USB
and RS-232C on the front panel, regardless of the
connection used (USB or RS-232C).
Browse: network devices (browse net)
All devices are searched that have a network port on
the front panel, regardless of the connection used
(LAN or USB).
Software
Page 175343A_002-793e-01.18
Conguration of serial devices
All devices that have only USB or USB and RS-232C
on the front panel, regardless of the connection used
(USB or RS-232C)
Conguration of network devices
All devices that have a network port on the front panel,
regardless of the connection used (LAN or USB).
Using the checkboxes, even more precise searching
is possible
5.1.2 Tools
Only active if a sensor is directly connected (not via DTI-
Logger).
Test output
If activated, a voltage of 5 V is output at all analog outputs
of the device and a frequency of 5 kHz at all digital out-
puts. This function is only supported by certain devices.
Device calibration
For a few devices, a calibration function is available.
Further information on the use of this function is available
in the corresponding manual of the device.
Create CAN DB
Creates a CANDBle with the device CAN settings
current in KiCenter. In order to ensure that the settings in
the CAN DB match those in the device, either the current
settings from KiCenter should be written into the device
or in KiCenter the settings from the device are updated
before the CAN DB is created. The generation of the
CAN DB is only possible from the highest sensor level
(click on sensor name).
Firmware update
A rmware update functionality is available for some
devices.
DTI-Logger data acquisition system, Type 5343A – with KiCenter
5343A_002-793e-01.18Page 18
5.2 Breaking distance application example
A braking distance application of the DTI–Logger with
KiCenter is used below for explanation.
GUI
Correvit® L-Motion
DTI-Logger
Bremsschalter
Einfache Synchronisation
der Sensoren über KiCenter.
ECU
DTI-Bus
Fig. 3: Braking distance application measuring chain
Equipment:
DTI-Logger
L-Motion incl. Engine Control Unit
Brake switch
KiCenter
After the L-Motion and the brake switch have been
connected via the power/DTI cable to any DTI-Port on the
DTI-Logger, the DTI-Logger was connected via the LAN
cable to your computer and the DTI-Logger was supplied
withcurrent,youcanthenbeginwiththecongurationin
the KiCenter.
/