Ransomes 68098 Owner's manual

Brand: Ransomes

Model: 68098

Category: Lawnmowers

Type: Owner's manual

When Performance Matters.

™

AR-522

™

68098 – AR-522, Kubota

V2403-MT, 4WD with ROPS

WARNING: If incorrectly used this machine can cause severe

injury. Those who use and maintain this machine should be

trained in its proper use, warned of its dangers and should read

the entire manual before attempting to set up, operate, adjust

or service the machine.

WARNING

4179484-GB-Rev A

Safety & Operation Manual

United

Kingdom

en-2

CONTENTS

This manual contains safety and operating instructions for

your new Jacobsen machine. This manual should be stored

with the equipment for reference during operation.

Before you operate your machine, you and each operator

you employ should read the manual carefully in its entirety.

By following the safety, operating, and maintenance

instructions, you will prolong the life of your equipment, and

maintain its maximum efficiency.

If additional information is needed, contact your Jacobsen

Dealer.

The serial plate is located on the left rear frame rail.

Jacobsen recommends you record these numbers below

for easy reference.

CHARLOTTE, NC

YEAR OF

PRODUCTION:

MADE IN U.S.A.

A Textron Company

FOREWORD

CONTENTS

SAFETY

1.1 Operating Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.2 Important Safety Notes . . . . . . . . . . . . . . . . . . . . . . . . 4

DECALS

INITIAL INSPECTION

3.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

3.2 Initial Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

CONTROLS

4.1 Icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

4.2 Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

4.3 Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4.4 Operator Alerts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

OPERATION

5.1 Daily Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

5.2 Interlock System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

5.3 Operating Procedures . . . . . . . . . . . . . . . . . . . . . . . . 16

5.4 Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

5.5 Stopping / Parking . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

5.6 To Drive / Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

5.7 Mowing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

5.8 Mowing Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

5.9 Towing / Trailering . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

5.10 Hillside Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

5.11 Daily Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

QUALITY OF CUT

6.1 Quality of Cut Troubleshooting . . . . . . . . . . . . . . . .21

6.2 Washboarding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

6.3 Step Cutting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

6.4 Scalping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

6.5 Stragglers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

6.6 Streaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

6.7 Windrowing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

6.8 Mismatched Cutting Units . . . . . . . . . . . . . . . . . . . . .27

LITHO IN U.S.A. 3-2009

reserved, including the right to reproduce this material or portions

thereof in any form.”

Proposition 65 Warning

This product contains or emits chemicals

known to the State of California to cause

cancer and birth defects or other

reproductive harm.

2006/42/EC These are the Original instructions verified by

JacobsenA Textron company.

SAFETY 1

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1 SAFETY

1.1 OPERATING SAFETY ______________________________________________________

1. Safety is dependent upon the awareness, concern, and

prudence of those who operate or service the

equipment. Never allow minors to operate any

equipment.

2. It is your responsibility to read this manual and all

publications associated with this equipment (Safety &

Operation Manual, Engine Manual, and attachments/

accessories instruction sheets). If the operator cannot

read English it is the owner’s responsibility to explain

the material contained in this manual to them.

3. Learn the proper use of the machine, the location and

purpose of all the controls and gauges before you operate

the equipment. Working with unfamiliar equipment can

lead to accidents.

4. Never allow anyone to operate or service the machine or

its attachments without proper training and instructions, or

while under the influence of alcohol or drugs.

5. Wear all the necessary protective clothing and personal

safety devices to protect your head, eyes, ears, hands,

and feet. Operate the machine only in daylight or in good

artificial light.

6. Evaluate the terrain to determine what accessories and

attachments are needed to properly and safely perform

the job. Only use accessories and attachments approved

by Jacobsen.

7. Stay alert for holes in the terrain and other hidden hazards.

8. Inspect the area where the equipment will be used. Pick up

all the debris you can find before operating. Beware of

overhead obstructions (low tree limbs, electrical wires,

etc.) and also underground obstacles (sprinklers, pipes,

tree roots, etc.). Enter a new area cautiously. Stay alert for

hidden hazards.

9. Never direct discharge of material toward bystanders, nor

allow anyone near the machine while in operation. The

owner/operator can prevent and is responsible for injuries

inflicted to themselves, to bystanders, and damage to

property.

10. Do not carry passengers. Keep bystanders and pets a safe

distance away.

11. Never operate equipment that is not in perfect working

order or is without decals, guards, shields, discharge

deflectors, or other protective devices securely fastened in

place.

12. Never disconnect or bypass any switch.

13. Do not change the engine governor setting or overspeed

the engine.

14. Carbon monoxide in the exhaust fumes can be fatal when

inhaled. Never operate the engine without proper

ventilation or in an enclosed area.

15. Fuel is highly flammable, handle with care.

16. Keep the engine clean. Allow the engine to cool before

storing and always remove the ignition key.

17. Disengage all drives and engage parking brake before

starting the engine (motor). Start the engine only when

sitting in operator’s seat, never while standing beside the

unit.

18. Equipment must comply with the latest federal, state, and

local requirements when driven or transported on public

roads. Watch out for traffic when crossing or operating on

or near roads.

19. Local regulations may restrict the age of the operator.

20. Operate the machine up and down the face of slopes

(vertically), not across the face (horizontally).

21. To prevent tipping or loss of control, do not start or stop

suddenly on slopes. Reduce speed when making sharp

turns. Use caution when changing directions.

22. Always use the seat belt when operating mowers

equipped with a Roll Over Protective Structure (ROPS).

Never use a seat belt when operating mowers without a

ROPS.

Accessory operator protective structures will continue

to be offered for all equipment currently covered. This

allows for the outfitting of any machines without

previous ROPS installations or replacement of

damaged structures.

23. Keep legs, arms, and body inside the seating

compartment while the vehicle is in motion.

24. Disconnect battery and controller electrical connectors

before performing any welding on this mower.

This machine is to be operated and maintained as specified in this manual and is intended for the professional

maintenance of specialized turf grasses. It is not intended for use on rough terrain or long grasses.

WARNING

EQUIPMENT OPERATED IMPROPERLY OR BY UNTRAINED PERSONNEL CAN BE DANGEROUS.

Familiarize yourself with the location and proper use of all controls. Inexperienced operators should receive instruction from

someone familiar with the equipment before being allowed to operate the machine.

1 SAFETY

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1.2 IMPORTANT SAFETY NOTES________________________________________________

This safety alert symbol is used to alert you to potential hazards.

DANGER - Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

WARNING - Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

CAUTION - Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury and

property damage. It may also be used to alert against unsafe practices.

NOTICE - Indicates a potentially hazardous situation which, if not avoided, MAY result in property damage. It may also be

used to alert against unsafe practices.

For pictorial clarity, some illustrations in this manual may show shields, guards, or plates, open or removed. Under no

circumstances should this equipment be operated without these devices securely fastened in place.

By following all instructions in this manual, you will prolong the life of your machine and maintain its maximum efficiency.

Adjustments and maintenance should always be performed by a qualified technician.

If additional information or service is needed, contact your Authorized Jacobsen Dealer who is kept informed of the latest

methods to service this equipment and can provide prompt and efficient service.

WARNING

The Interlock System on this mower prevents the mower from starting unless the

brake lever is engaged, PTO switch is off and traction pedal is in neutral. The

system will stop the engine if the operator leaves the seat without engaging the

parking brake or setting the PTO switch off.

NEVER operate mower unless the Interlock System is working.

WARNING

1. Before leaving the operator’s position for any reason:

a. Return traction pedal to Neutral.

b. Disengage all drives.

c. Lower all implements to the ground.

d. Engage parking brake.

e. Stop engine and remove the ignition key.

2. Keep hands, feet, and clothing away from moving parts. Wait for all

movement to stop before you clean, adjust, or service the machine.

3. Keep the area of operation clear of all bystanders and pets.

4. Never carry passengers, unless a seat is provided for them.

5. Never operate mowing equipment without the discharge deflector securely

fastened in place.

DECALS 2

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2 DECALS

Familiarize yourself with the following decals. They are critical to the safe operation of the

machine. REPLACE DAMAGED DECALS IMMEDIATELY.

4164381

4181864

DANGER

Serious injury or death can result from blade contact

or from objects being thrown very long distances.

• Do not operate machine with discharge chute or

guards flipped up or removed.

• Do not operate machine with bent or damaged

components or with cutting units in the raised

position.

• Keep yourself and others away from the mower

when in operation.

4181861

DANGER

To avoid injury when working with battery:

1. Always connect the black (-) ground last and

remove it first.

2. Keep sparks and flames away, and avoid

contact with acid.

To avoid injury when jumping battery:

1. Connect positive (+) terminal to positive (+)

terminal.

2. Connect negative (-) terminal on good battery

to frame of vehicle that has dead battery.

IMPORTANT

DO NOT USE STARTING ASSIST FLUIDS

Use of starting assist fluids in the air intake system may be

potentially explosive or cause a “runaway” engine condition. This

could result in serious engine damage.

4181862

WARNING

Radiator is under pressure. Remove

cap slowly to avoid personal injury.

2 DECALS

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Familiarize yourself with the following decals. They are critical to the safe operation of the

machine. REPLACE DAMAGED DECALS IMMEDIATELY.

5002952

4181865

4181860

• Read operator's manual. Do not allow untrained

operators to use machine.

• Keep shields in place and hardware securely

fastened.

• Keep hands, feet, and clothing away from moving

parts.

• Before you clean, adjust, or repair this equipment,

disengage all drives, engage parking brake, and stop

engine.

• Never carry passengers.

• Keep bystanders away.

• Do not use on slopes greater than 20°.

To prevent injury to you or others, do not operate

this unit with guards removed.

DECALS 2

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3/4

1-1/4

1-1/2

1-3/4

2-1/4

2-1/2

2-3/4

3-1/4

3-1/2

3-3/4

4-1/4

4-1/2

4-3/4

5-1/4

CUT

HEIGHT

W/ 1/2

SPACERS

CUT

HEIGHT

W/ 1/4

SPACER

4133609

IMPORTANT

This machine uses GreensCare 68,

a biodegradable hydraulic fluid.

(Order 5003103 for 5 gal. pail)

Use of 10W30 is an approved

alternate fluid.

Use will compromise all

biodegradable properties of

GreensCare 68 hydraulic fluid.

4108880

1726 Kg.

41.8 kW

4179360

068080, 068082, 068098

WARNING

This structure's

proctective capability

may be impaired by

structural damage,

overturn, or alteration.

If any of these

conditions occur, this

structure must be

replaced.

5003597

2 DECALS

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Familiarize yourself with the following decals. They are critical to the safe operation of the

machine. REPLACE DAMAGED DECALS IMMEDIATELY.

3008521

3008522

3008682

Tow Valve

Vehicle canNormal

Operation be towed

(Closed) (Open)

Traction Pedal

Reverse Forward

Parking Brake

Disengaged

Engaged

INITIAL INSPECTION 3

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3 INITIAL INSPECTI ON

3.1 GENERAL ________________________________________________________________

The inspection and testing of the unit should always be

performed by a trained technician, familiar with the

operation of this equipment.

Read each instruction completely and make sure you

understand it before proceeding. Stay alert for potential

hazards and obey all safety precautions.

The RIGHT and LEFT, FRONT and REAR of the machine

are referenced from the operator’s seat, facing forward.

Accessories not included with this product must be ordered

separately. See instructions provided with accessory for

installation and parts.

3.2 INITIAL INSPECTION _______________________________________________________

1. Perform a visual inspection of the entire unit. Look for

signs of wear, loose hardware, and components that

may have been damaged during transport.

2. Inspect paint and decals for damage or scratches.

Decals provide important operating and safety

information. Notify dealer, and replace all missing or

hard to read decals.

3. All fluids must be at the Full level mark with engine cold.

Check:

a. Radiator coolant level

b. Engine oil level

c. Hydraulic fluid level

4. Make sure air filter connections are tight and cover is

securely in place.

5. Check tires for proper inflation. Tires have been over

inflated for transport. Correct tire pressure should be

set to:

Front ......................... 16 psi (111 kPa)

Rear .......................... 12 psi (86 kPa

6. Check belt tension.

[Parts & Maintenance Manual, Section 3.3]

7. Inspect battery connections and electrolyte level.

Check that battery is fully charged.

8. Check for fuel or oil leaks.

9. Inspect lube points on decks and mower for proper

lubrication.

[Parts & Maintenance Manual, Section 6.3]

CAUTION

Do not attempt to drive the mower unless you are familiar

with this type of equipment and know how to operate all

controls correctly.

CAUTION

The initial inspection should be performed only when the engine is off and all fluids are cold. Lower mowers to the ground,

engage the parking brake, stop engine and remove ignition key.

4 CONTROLS

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4 CONTROLS

4.1 ICONS ___________________________________________________________________

WARNING

Never attempt to drive the mower unless you have read the Safety & Operation Manual and

know how to operate all controls correctly.

Familiarize yourself with the icons shown above and what they represent. Learn the location

and purpose of all the controls and gauges before operating this mower.

Read Manual

High Low

Engine Throttle

PTO

Lock Unlock

Forward Reverse

Travel

Cruise Control

Off Run

Engine

Start

Parking Brake

OFF

Coolant

Temperature

Fuel

Mowers

Lower Raise

Work Lights

Hour Meter

Oil Level Switch

On Off/Test

Engine Oil

Pressure

Glow

Plug

Hydraulic

Oil Filter

Battery

Charge

Warning Lights

Hydraulic Oil

Level

CONTROLS 4

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4.2 CONTROLS_______________________________________________________________

TC-O/I

110

° C

170

200

230

° F

Total Hours

0 0 0 0 0

A Tilt Steering Lever

B1 Parking Brake Lock

B2 Parking Brake Release

C Parking Brake

Mow Speed Stop

E Traction Pedal - Forward

F Traction Pedal - Reverse

Seat Adjustment

H Hydraulic Oil Cap/Dipstick

J Air Cleaner Indicator

K Fuel Cap

L Alarm

M Controller / Fuses

N Hyd. Oil Level Light

O Hyd. Oil Level Switch

P Mower Lift Lever

Q PTO Switch

R Light Switch

S Traction Control

T Engine Throttle

U Ignition Switch

V Hour Meter

W Fuel Gauge

X Warning Lights

Y Engine Coolant Temperature

4 CONTROLS

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A. Tilt Steering Lever

Pull lever up to release steering column. Tilt

column up or down to position desired. Release

lever to lock steering column in place.

B. Parking Brake Lock/Release

To lock parking brake, hold brake pedal (C) down and

press lock (B

) until it engages. To disengage, press brake

pedal release (B

Figure 4A

C. Parking Brake

To engage parking brake press pedal down.

D. Mow Speed Stop

Limits forward speed while mowing. To operate at lower

travel speed while mowing, rotate lever so it contacts stop

screw (D

) on floor board when forward travel pedal is

pressed. To travel at full speed, set lever in position shown

). Stop screw (D

) can be adjusted to set specific mow

speeds. See Parts & Maintenance Manual.

E. Traction Pedal - Forward

Press front of pedal down for forward travel. Release pedal

to slow mower and stop.

F. Traction Pedal - Reverse

Press rear of pedal down for reverse travel. Release pedal

to slow mower and stop. Allow mower to come to a

complete stop before reversing directions.

Figure 4B

G. Seat Adjustment

Pull left side lever out to adjust seat forward or backward.

To adjust spring tension under seat turn adjusting knob on

front of seat.

H. Hydraulic Oil Cap / Dipstick

Fill to mark on dipstick using clean hydraulic fluid while

machine is cool. Do not overfill.

J. Air Cleaner Indicator

Indicates condition of air cleaner on engine. Clean or

replace air filter when red band appears in clear window of

indicator. See Parts & Maintenance Manual.

K. Fuel Cap

Fill fuel tank with No. 2 diesel fuel, minimum Cetane Rating

of 45. See Section 5.11.

L. Alarm

The alarm, along with the warning lights (N, Y), sounds to

alert the operator to conditions requiring immediate

attention. See Section 4.4.

M. Controller / Fuses

The controller is located under the rear hood directly

behind the operator’s seat. It is equipped with lights to aid

in monitoring and troubleshooting the electrical system of

the mower. See Parts & Maintenance Manual.

Two spade type fuses are located on the controller. To

replace fuses remove the access panel.

CAUTION

Never adjust steering while mower is moving. Stop unit

and set parking brake before adjusting.

NOTICE

The engine will automatically shut down if the traction pedal

is held down for more than 10 seconds with the parking

brake engaged.

CAUTION

Service to the electrical system must be performed by a

trained technician. Before replacing fuses turn mower off

and remove key from ignition.

Transport Speed

Mow Speed

LF002

CONTROLS 4

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4.3 CONTROL PANEL _________________________________________________________

N. Hydraulic Oil Level Light

Alerts the operator of a low fluid level in hydraulic

tank. This light operates in combination with the

alarm. See Section 4.4.

O. Hydraulic Oil Level / Horn Switch

This switch is used to test the alarm system

or disable the alarm after a low oil level has

been detected. Keep switch in its ON

position when starting and operating mower.

To test alarm, set switch to OFF and turn

ignition key to RUN. See Section 4.4.

P. Mower Lift lever

The mower lift lever raises and lowers the

mowers and operates in either automatic

or manual mode. Push lever forward to

lower mowers, pull back to raise mowers.

Manual Mode - Set mow switch (Q) in its OFF (down)

position. In this position all mowers will raise or lower while

pressure is applied to the lift lever.

Automatic Mode - Set mow switch (Q) in its ON (up)

position. In automatic mode the mowers will lower and

start automatically with a momentary forward movement

of the lift lever. In this mode mowers will only raise to a

“crosscut” position with a momentary backward

movement of the lift lever.

To raise mowers to their transport position, hold lever until

mowers are fully raised.

Q. PTO Switch

The PTO switch is a 2-position knob type switch

used to engage and disengage the mowers. It also

sets the mower lift lever (P) in manual or automatic

mode. Set PTO switch in its disengaged (down)

position when starting the mower.

R. Light Switch

Controls operation of work lights. Press front of

switch to turn lights on. Press rear portion of switch

to turn lights off.

S. Traction Control

Pressing switch enables controller traction control

system. This system reduces down pressure on

decks by pulsing the lift circuit, transferring weight

to mower. Reducing down pressure improves

traction, but may cause decks to float up creating

an uneven cut.

To increase down pressure on decks, let go of switch. This

reduces traction, but improves deck contact with ground.

T. Engine Throttle

Controls engine speed. Run machine at full throttle during

normal machine operation.

U. Ignition Switch

The ignition switch has four positions. OFF-

RUN (ON) - GLOW PLUG - START. In the

RUN position the controller program is

running and input and output circuits are being

monitored. The GLOW PLUG position has no

function for this mower. See Section 5.4 and

Parts & Maintenance Manual.

V. Hour Meter

Records engine operating hours. Use

the hour meter to schedule periodic

maintenance.

W. Fuel Gauge

Indicates current fuel level. Check fuel

gauge daily before starting machine.

X. Warning Lights

Alerts the operator to conditions requiring

immediate action. See Section 4.4.

Y. Engine Coolant Temperature Gauge

Indicates engine coolant temperature.

Normal operating temperature should be

between 160° - 230°F (71°-110°C). If

temperature rises above 230° (110°F),

alarm will sound for 5 seconds, then beep

once every three seconds. See Section

4.4.

NOTICE

The warning light will remain on as long as a low oil level is

detected. If the alarm sounds due to low oil level, it can be

disabled by turning switch (O) to OFF.

NOTICE

While in an Automatic Mode lift or lower cycle, which lasts

approximately 3 seconds, moving the lift lever in the

opposite direction will turn all mowers off, and manual mode

will start for the position selected.

TC-O/I

Total Hours

0 0 0 0 0

110

° C

170

200

230

° F

4 CONTROLS

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4.4 OPERATOR ALERTS_______________________________________________________

The electronic controller monitors vital machine systems. It

uses an audible alarm and warning lights to alert the operator of

conditions requiring immediate action. When an alert occurs

follow the general guidelines listed in the chart below, and any

specific actions outlined by the grounds superintendent or

service manager.

To test alarm system:

Turn ignition switch to RUN. All lights will come on for one

second or more and the alarm will sound for 5 seconds, then

beep once every three seconds until the engine is started.

This system monitors:

1. Hydraulic fluid level.

2. Engine oil pressure.

3. Engine coolant temperature.

4. Hydraulic oil filter.

5. Battery voltage.

6. Dual activation of brake and traction pedal.

Figure 4C

LF004

Alert Action

1. Hydraulic fluid level - alarm

sounds for 5 seconds, then beeps

once every three seconds

and

hydraulic fluid warning light comes

on. Hydraulic fluid is below

recommended level.

Stop mower immediately, lower implements and shut off engine! Visually

inspect mower for obvious signs of leaks around connections, hoses and hydraulic

components. Return mower to service area for maintenance.

CAUTION: Hydraulic fluid is under pressure. Turn engine off and allow fluid

to cool before checking fluid level or adding oil to hydraulic tank.

2. Engine Oil Pressure - alarm

sounds for 5 seconds, then beeps

once every three seconds

and oil

pressure light comes ON. Oil

pressure low.

Stop mower immediately, lower implements and shut off engine! Inspect oil

level in engine. If oil light remains ON with oil at proper level, shut off engine and tow or

trailer mower back to a service area. NEVER operate engine with oil light ON. Severe

damage to the engine can occur.

3. Engine Coolant Temperature

Alarm sounds for 5 seconds, then

beeps once every three seconds

Engine coolant temperature high.

Stop mower immediately, lower implements and shut off engine! Remove

debris such as leaves and grass clippings that may be restricting air flow through rear

screen on hood and area between radiator and oil cooler. If engine continues to run

hot, return mower to a service area.

CAUTION: Engine coolant is under pressure. Turn engine off and allow fluid

to cool before checking fluid level or adding coolant to radiator.

4. Hydraulic oil filter - Oil filter

warning light remains on after

starting or alarm sounds

for 5

seconds, then beeps once every

three seconds and light comes on

Return mower to a service area as soon as possible. Change hydraulic oil

filters.

5. Battery Voltage - Warning light

comes on.

Return mower to a service area as soon as possible. Inspect battery and

battery charging system.

6. Driving with brake on - Alarm

Sounds

Disengage parking brake, or remove foot pressure from either pedal.

Continued operation with both brake and traction pedal depressed will cause engine

to stop in 10 - 60 seconds, depending on the order of pedal application.

OPERATION 5

en-15

5 OPERATION

5.1 DAILY INSPECTION ________________________________________________________

1. Perform a visual inspection of the entire unit, look for signs

of wear, loose hardware, and missing or damaged

components. Check for fuel or oil leaks to ensure

connections are tight and hoses and tubes are in good

condition.

2. Check the fuel supply, radiator coolant level, crankcase oil

and air cleaner indicator. All fluids must be at the full level

mark with engine cold.

3. Make sure all mowers are adjusted to the same cutting

height.

4. Visually check tires for proper inflation.

5. Test the interlock system.

Note: For more detailed maintenance information,

adjustments and maintenance/lube charts, see the

Parts & Maintenance manual.

5.2 INTERLOCK SYSTEM ______________________________________________________

1. The interlock system prevents the engine from starting

unless the parking brake is engaged, the traction pedal is

in neutral and the PTO switch is OFF. The system also

stops the engine if the operator leaves the seat with the

PTO switch ON, traction pedal out of NEUTRAL, or

parking brake DISENGAGED.

2. Perform each of the following tests to insure the interlock

system is functioning properly. Stop the test and have the

system inspected and repaired if any of the tests

fail as

listed below:

l the engine does not start in test 1;

l the engine does start during tests 2,3 or 4;

l the engine continues to run during tests 5 or 6.

3. Refer to the chart below for each test and follow the check

(

) marks across the chart. Shut engine off between each

test.

Test 1: Represents normal starting procedure. The

operator is seated, parking brake is engaged, the

operator’s feet are off the pedals, and the PTO switch is

OFF. The engine should start.

Test 2: The engine must not start if the PTO switch is ON.

Test 3: The engine must not start if the parking brake is

DISENGAGED.

Test 4: The engine must not start if the traction pedal is

pressed.

Test 5: Start the engine in the normal manner then turn

PTO switch ON and lift your weight off the seat. +

Test 6: Start the engine in the normal manner then

disengage parking brake and lift your weight off the seat. +

+ Lift your weight off seat. The cutting units must stop rotating within seven (7) seconds.

CAUTION

The daily inspection should be performed only when the

engine is OFF and all fluids are cold. Lower mowers to

the ground, engage the parking brake, stop engine, and

remove ignition key.

WARNING

Never operate equipment with the Interlock System

disconnected or malfunctioning. Do not disconnect

or bypass any switch.

Interlock System Check

Test

Operator

Seated

Parking

Brake

Traction Pedal

in Neutral

PTO

Switch

Engine

Starts

Yes No On Off Yes No On Off Yes No

1  

2  

3 

4  

5 



6 

 

5 OPERATION

en-16

5.3 OPERATING PROCEDURES_________________________________________________

1. Under no circumstances should the engine be started

without the operator seated on the mower. Never start

the engine with operator or bystanders standing behind

a discharge chute.

2. Never run the engine in an enclosed area.

3. Keep hands and feet away from moving parts and cutting

units. If possible, do not make adjustments with the engine

running.

4. Do not operate mower or attachments with loose,

damaged or missing components. Whenever possible

mow when grass is dry.

5. First mow in a test area to become thoroughly familiar

with the operation of the mower and control levers.

6. Study the area to determine the best and safest

operating procedure. Consider the height of the grass,

type of terrain, and condition of the surface. Each

condition will require certain adjustments or

precautions.

7. Be aware of mower discharge direction and never

direct discharge of material toward bystanders. Never

allow anyone near the machine while in operation. The

owner/operator is responsible for injuries inflicted to

bystanders and/or damage to their property.

8. Use discretion when mowing near gravel areas

(roadway, parking areas, cart paths, etc.). Stones

discharged from the implement may cause serious

injuries to bystanders and/or damage the equipment.

9. Always turn PTO switch OFF to stop blades when not

mowing.

10. Disengage the drive motors, raise the mowers and

slow down when crossing paths or roadways. Look out

for traffic.

11. Stop and inspect the equipment for damage

immediately after striking an obstruction, or if the

machine begins to vibrate abnormally. Have the

equipment repaired before resuming operation.

12. Slow down and use extra care on hillsides. Read

Section 5.10. Use caution when operating near drop

offs.

13. Look behind and down before backing up to be sure the

path is clear. Use care when approaching blind

corners, shrubs, trees or other objects that may

obscure vision.

14. Never use your hands to clean cutting units. Use a

brush to remove grass clippings from blades. Blades

are extremely sharp and can cause serious injuries.

WARNING

A Roll Over Protection Structure (ROPS) is included with this mower. Seat belts must be worn whenever operating a

mower with a ROPS. Always keep seat belt snugly adjusted. DO NOT use seat belts on a mower without a ROPS.

If the mower is overturning, hold onto the steering wheel. Do not attempt to jump out or leave the seat.

CAUTION

To prevent injury, always wear safety glasses, leather work shoes or boots, a hard hat, and ear protection.

CAUTION

Before mowing, pick up all debris such as rocks, toys,

and wire which can be thrown by the machine. Enter a

new area cautiously. Always operate at speeds that

allow you to have complete control of the mower.

WARNING

Before you clean, adjust, or repair this equipment,

always disengage all drives, lower implements to the

ground, engage parking brake, stop engine, and remove

key from ignition switch to prevent injuries.

OPERATION 5

en-17

5.4 STARTING________________________________________________________________

1. Sit in operator’s seat, make sure the PTO switch (Q) is OFF

(down) and the parking brake is engaged. Remove feet

from pedals. Always use the seat belt when operating

mowers equipped with a ROPS.

2. Set throttle lever (T) to half throttle and check that alarm

switch (O) is ON.

3. Turn ignition switch (V) to ON ( ) position.

Note: At this time the warning lights (N, Y) on the

instrument panel will come on. Check that lights are

operating.

Wait until glow plug light goes out, then immediately turn

ignition key to “START” ( ) position. Release as soon as

engine starts. Allow 30 seconds between start-up

attempts to allow time for engine starter motor to cool.

All warning lights should go off after engine starts.Allow

engine to gradually become warm before operating at high

RPM.

Figure 5A

5.5 STOPPING / PARKING______________________________________________________

To stop:

Remove your foot from traction pedal.

The mower will

automatically brake when the traction pedal returns to

Neutral.

Always engage parking brake, shut off engine, and

remove key before leaving operator seat for any reason.

To park the mower under normal conditions:

1. Disengage the PTO switch (Q) then raise and lock the

implements in the transport position and move away from

the area of operation.

2. Select a flat and level area to park.

a. Release traction pedal to bring the mower to a

complete stop.

b. Disengage all drives, lower implements to the ground,

engage parking brake, reduce throttle to idle, and

allow engine to operate at no load for three to five min-

utes.

3. Engage parking brake, stop the engine, and always

remove the ignition key.

If an emergency arises and the mower must be parked in the

area of operation, follow the guidelines outlined by the grounds

superintendent. If the mower is parked on an incline, chock or

block the wheels.

NOTICE

IMPORTANT: Do not use starting assist fluids. Use of

such fluids in the air intake system may be potentially

explosive or cause a “Runaway” engine condition and could

result in serious engine damage.

WARNING

To prevent injuries, sit in the seat, engage parking brake,

place traction pedal in Neutral, and PTO switch in OFF

position before attempting to start the engine.

NOTICE

Do not hold key in “START” position for more than 10

seconds at a time. After 10 seconds the starting circuit will

shut down and must be reset by returning the key to the OFF

position.

TC-O/I

110

° C

170

200

230

° F

WARNING

1. Read operators manual,

do not allow untrained

operators to use machine.

2. Keep shields in place

and hardware securely

fastened.

3. Before you clean, adjust

or repair this equiptment,

disengage all drives,

engage parking brake

and stop engine.

4. Keep hands, feet and

clothing away from

moving parts.

5. Never carry passengers.

6. Keep bystanders away.

7. Inspect hoses and fabric

covers daily. If worn or

damage, replace with

original quality parts.

8. Do not use on slopes

greater than 22 °.

4131828

Total Hours

0 0 0 0 0

NOTICE

Permanent damage to the turbocharger may occur if the

engine is shut down without allowing the turbocharger

time to cool.

To prevent damage, operate the engine at idle with no

load for 3 to 5 minutes before shutting off engine.

5 OPERATION

en-18

5.6 TO DRIVE / TRANSPORT____________________________________________________

Read and follow all safety notes contained in this manual when

driving or transporting mower. When operating in reverse look

behind you to ensure you have a clear path.

Important: If this mower is driven on public roads, it must

comply with federal, state and local ordinances. Contact local

authorities for regulations and equipment requirements.

To raise mowers to their transport position:

Set PTO switch to OFF. Pull mower lever back. Hold lever until

mowers are up and lift arms are in their fully raised (transport)

position.

Important: The mow switch should be OFF while transporting

mower.

5.7 MOWING_________________________________________________________________

To mow:

1. Set PTO switch to its ON (Up) position. This also sets the

mower lever to automatic mode. [See 4.3].

2. Press mower lever forward momentarily to lower mowers.

Mowers will begin turning automatically when cutting units

have lowered.

3. To lift mowers, pull mower lever back and release.

Mowers will stop turning and raise to their crosscut

position. To lift mowers to their transport position continue

to hold lever until mowers are completely raised.

4. Activate traction control (S) as required to improve weight

distribution between decks and mower. [See 4.3].

Always mow with the engine at full throttle.

To install mulching plate:

An optional mulching plate can be used instead of the rear

discharge chute. Do not operate mower without rear discharge

chute or mulching plate installed.

1. Place PTO switch in OFF (down) position, lower mowers to

the ground, engage parking brake and stop engine.

2. Remove three nuts securing discharge chute to mower

housing.

3. Remove discharge chute and assemble mulching plate.

Secure with three nuts removed previously. Store the

discharge chute in a safe location for future use.

5.8 MOWING SPEED __________________________________________________________

Cutting quality is better at speeds well below the transport

speed of the mower. An initial mow speed of 6 to 7 MPH (10 to

11 kph) is set at the factory and should be satisfactory for most

cutting conditions. Local turf conditions, however, may

respond better to a different speed. If an adjustment is needed,

refer to the Parts & Maintenance manual.

WARNING

To prevent serious injuries, keep hands, feet, and

clothing away from cutting unit when the blades are

moving.

NEVER use your hands to clean cutting units. Use a

brush to remove grass clippings from blades. Blades can

be sharp and could cause injuries.

DO NOT operate mowers without rear discharge chutes

or mulching plate installed.

OPERATION 5

en-19

5.9 TOWING / TRAILERING _____________________________________________________

If the mower experiences problems and must be shut down and

removed from the area, it should be loaded onto a trailer for

transport. If a trailer is not available, the unit can be towed

slowly for short distances.

Use care when loading and unloading mower. Fasten mower to

trailer to prevent mower from rolling or shifting during transport.

Long Distance Trailering / Transport. If the mower is to

be trailered on the highway, before strapping to trailer, close

fuel shut off valve and inflate tires to maximum pressure

listed on side of tire. Reduce tire pressure to normal after

removing from trailer. [See 5.10].

Before towing, open tow valve. The tow valve permits moving

the mower without starting the engine and prevents possible

damage to hydraulic components.

The tow valve (A), is located on the hydraulic drive pump

beneath the operators seat. Remove cover from floor in front of

operator’s seat. To open valve, use a wrench or insert a pin or

small screw driver into the small hole in the valve stem. Turn the

valve counterclockwise one full turn.

Before towing make sure cutting units are raised. If they cannot

be raised, remove them from the mower.

Close valve completely and replace cover after towing.

Figure 5B

5.10 HILLSIDE OPERATION _____________________________________________________

The mower has been designed for good traction and stability

under normal mowing conditions. Use caution when operating

on slopes, especially when the grass is wet. Wet grass reduces

traction and steering control.

1. Always mow with the engine at full throttle, but reduce

forward speed to maintain the proper cutting frequency.

2. Activate traction control (S) as required to improve weight

distribution between decks and mower. [See 4.3].

3. If the mower tends to slide or the tires begin to mark the

turf, angle mower into a less steep grade until traction is

regained or tire marking stops.

4. If mower continues to slide or mark the turf, the grade is too

steep for safe operation. Do not make another attempt to

climb, and back down slowly.

5. When descending a steep slope, always lower

implements to the ground to reduce the risk of mower

overturning.

Correct tire pressure is essential for maximum traction.

Front ......................... 16 psi (111 kPa)

Rear .......................... 12 psi (86 kPa)

NOTICE

Do not exceed 2 MPH (3.2 KPH) while towing. Long

distance towing is not recommended

LF006

WARNING

To minimize the possibility of overturning, the safest

method for operating on hills and terraces is to travel up and

down the face of the slope (vertically), not across the face

(horizontally). Avoid unnecessary turns, travel at reduced

speeds, and stay alert for hidden hazards.

CAUTION

Do not operate this mower on slopes greater than 20°.

5 OPERATION

en-20

5.11 DAILY MAINTENANCE _____________________________________________________

Important: For more detailed maintenance information,

adjustments and maintenance/lubrication charts, see the

Parts & Maintenance manual.

1. Park the mower on a flat, level surface. Fully lower the

implements to the ground, engage parking brake, stop

the engine and remove key from ignition switch.

2. Grease and lubricate all points if required. To prevent

fires, wash the cutting units and mower after each use.

a. Use only fresh water for cleaning your equipment.

b. Do not use high pressure spray.

c. Do not spray water directly at the instrument panel,

or any electrical components.

d. Do not spray water into the cooling air intake or the

engine air intake.

3. Fill mower’s fuel tank at the end of each operating day to

full mark on fuel gauge.

Always use clean, fresh #2 diesel fuel. Minimum

Cetane Rating 45.

4. Handle fuel with care - it is highly flammable. Use

an approved container; the spout must fit inside the fuel

filler neck. Avoid using cans and funnels to transfer fuel.

5. Store fuel according to local, state or federal ordinances

and recommendations from your fuel supplier.

6. Never overfill or allow the tank to become empty.

7. Inspect hydraulic hoses and tubes daily. Look for wet

hoses or oil spots and replace worn or damaged hoses

and tubes before operating the machine.

8. Check the engine oil and hydraulic oil at the start of

each day, before starting the engine. If the oil level is

low, remove the oil filler cap and add oil as required. Do

not overfill.

9. After engine has cooled, check coolant level.

Radiator

should be full and recovery bottle should be up to the cold

mark.

10. Park machine in designated area. Engage parking

brake and remove key. Place key in a secure location to

prevent unauthorized use of equipment.

11. Check the engine oil and hydraulic oil at the start and

end of each day. If the oil level is low, remove the oil filler

cap and add oil as required. Do not overfill.

NOTICE

Do not wash a hot or running engine. Use compressed

air to clean the mower, engine and radiator fins to reduce

the potential for corrosion and moisture contamination.

WARNING

Never remove the fuel cap from the fuel tank, or add fuel,

when the engine is running or while the engine is hot.

Do not smoke when handling fuel. Never fill or drain the fuel

tank indoors.

Do not spill fuel. Clean spilled fuel immediately.

Never handle or store fuel containers near an open flame or

any device that may create sparks and ignite the fuel or fuel

vapors.

Be sure to reinstall and tighten fuel cap securely.

WARNING

To prevent serious injury from hot, high pressure oil,

never use your hands to check for oil leaks; use paper or

cardboard.

Hydraulic fluid escaping under pressure can have

sufficient force to penetrate skin. If fluid is injected into

the skin, it must be surgically removed within a few hours

by a doctor familiar with this form of injury or gangrene

may result.

WARNING

To prevent serious bodily injury from hot coolant or

steam blow-out, never attempt to remove the radiator

cap while the engine is running. Stop the engine and wait

until it is cool. Even then, use extreme care when

removing the cap.

Do not pour cold water into a hot radiator. Do not operate

engine without a proper coolant mixture. Install cap and

tighten securely.

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Ransomes 68098 Owner's manual

Brand: Ransomes

Model: 68098

Category: Lawnmowers

Type: Owner's manual

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Ransomes 68098 Owner's manual

Ransomes 68098 Owner's manual

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