8825762V 0.1
Please read and understand all instructions before use.
Retain this manual for future reference.
Owners Manual
Table of Contents
Specifications ……………………
2
Operating …………………………
8
Safety ……………………………….
3
Parts List ……………………………
13
Assembly ………………………….
6
880 Lb 24V Electric
Flat Cart
1
Size: 53in(L) x 30in(W) x 35in
adjustable to 39in(H)
Frame Surface Treatment: Powder Coated
Weight: 180 lbs including battery
Carrier Deck Material: Aluminum Alloy
Speed: High Speed/Low Speed
Switchable
Front Tire (2):
Rear Tire (2):
13x5.00-6 Pneumatic
3.00-4 No-Flat Caster
High Speed:
Low Speed:
5km/h (fwd) 3km/h (rev)
3.5km/h(fwd) 2km/h(rev)
Minimum Turning Radius: 27in
Max Load Capacity: 880 lbs (400kg)
Battery: 24VDC, 24AH
Encapsulated Lead-Acid
Max Climbing
Angle:
12° at low speed setting,
max load
Power Switch Key: 3 included
Carrier Deck Size: 44in adjustable to 52in(L) x
30in adjustable to 38in(W)
Grip Throttle Control Infinitely adjustable
with automatic return
Carrier Deck Height 15in
Drive-Shift Switch: Forward/Reverse
Control
Motor 350W/80RPM Wheel Motor
with Overcurrent Protection
Battery Indicator:
Indicates battery charge
in 20% increments
Brake system: Handlebar Lever operated
Disc Brake with Parking Lock
Rapid Charging Function: Charge time is 8 hours
Frame Material: Low Carbon Steel
Charger: Input: 100V to 240V, 50
or 60 Hz
Output: 29VDC, 3.5A
SPECIFICATIONS
Read this manual and labels on the machine to understand its limitations and potential
hazards.
Thoroughly familiarize yourself with the controls and their proper operation, and know how to
stop the machine and disengage the controls quickly.
Keep children, pets, and other people not using the unit away from the work area. Be alert,
shut off the unit, and remove the keys to prevent accidental start.
If the machine is to be used by someone other than the original purchaser, loaned, rented,
or sold, always provide this manual and any needed safety training before operation. The
user can prevent, and is responsible for, accidents, injuries, and damage that may occur to
themselves, other people, and property.
Do not force the machine or use the machine for applications for which it was not designed.
Use the correct machine for your application.
UNDERSTAND YOUR MACHINE BEFORE USE
880 Lb 24V Electric
Flat Cart
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V 0.18825762
1. This cart is not a toy. Do not permit children to operate this machine at any time.
2. Do not operate the machine while under the influence of drugs, alcohol, or any
medication that could affect your ability to use it properly.
3. Dress properly. Wear heavy long pants, boots, and gloves. Do not wear loose clothing,
short pants, or jewelry of any kind. Secure long hair so it is above shoulder level. Keep
your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long
hair can be caught in moving parts.
4. Do not operate the machine while barefoot or when wearing sandals or similar
lightweight footwear. Wear protective footwear that will protect your feet and improve
your footing on slippery surfaces. Keep proper footing and balance at all times. This
enables better control of the machine in unexpected situations.
5. Always keep hands and feet away from all moving parts during operation. Moving parts
can cut or crush body parts.
6. Always keep hands and feet away from all pinch points.
7. Stay alert, watch what you are doing, and use common sense when operating the
machine.
8. Turn off the power switch key and use the parking brake lock when loading or
unloading the cart, when leaving the cart unattended, or whenever performing
maintenance or repair.
9. Do not exceed the overall maximum load capacity of 880 lbs (400 kg). The weight
rating is based on an evenly distributed load.
SAFETY
8825762V 0.1
WARNING! Read and understand all instructions before using this device. The operator must follow
basic precautions to reduce the risk of personal injury and/or damage to the equipment.
Keep this manual for safety warnings, precautions, operating or inspection and maintenance instructions.
Information which is particularly important is distinguished in this manual by the following notations:
FAILURE TO FOLLOW WARNING INSTRUCTIONS COULD RESULT IN
SEVERE INJURY OR DEATH TO THE OPERATOR OR PASSENGER, A
BYSTANDER OR A PERSON INSPECTING OR REPAIRING THE PRODUCT.
CAUTION INSTRUCTIONS ARE PROCEDURES TO PREVENT DAMAGE TO
THE VEHICLE OR INJURY TO THE OPERATOR OR PASSENGER, A
BYSTANDER OR A PERSON INSPECTING OR REPAIRING THE PRODUCT.
A NOTE provides key information to make procedures easier or clearer.NOTE:
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11. Do not load items on the top edges of the carrier deck rails. Remove the rail tubes
before loading oversized items.
12. Distribute the load evenly over the surface of the carrier deck and use a tiedown when
appropriate.
13. Do not stack items excessively high on the carrier deck. Ensure there is sufficient
clearance for both the width and height of the load before entering a passage or
doorway.
14. Do not use this cart for transporting passengers.
15. This cart is not intended for public highway, roadway, or sidewalk use.
16. Never operate the machine when it is need of repair or is in poor mechanical condition.
Replace damaged, missing or failed parts before operating. Use only original
replacement parts, including the battery, to keep the machine in safe working condition.
17. Do not use the battery charger on other products.
18. Do not use the cart on surfaces or for transporting objects that can cause damage to
the pneumatic tires or tubes. DO NOT INFLATE TIRES TO MORE THAN 30 PSI (2.07
BAR).
19. It is recommended that the cart be inspected for damage before each use.
20. Do not use the cart or its charger in water or wet environments. Long exposure to
moisture such as rain or snow may cause the electrical system to malfunction
potentially resulting in electric shock.
21. If it is necessary to handle the battery, wear appropriate personal protective equipment
(PPE).
22. Immediately turn the power switch key off if the machine produces smoke or emits a
burning smell. Do not attempt to operate the machine until repaired by a qualified
technician.
23. As a precautionary measure, keep a class C fire extinguisher on hand when operating
this electric cart.
SAFETY (cont’d)
1. Check your machine before starting it. Keep the Deck Rail tubing in place and in
working order. Make sure all nuts, bolts, etc., are securely tightened.
2. Never operate the machine when it is in need of repair or is in poor mechanical
condition. Replace damaged, missing, or failed parts before using it. Check that the
battery is charged. Keep the machine in safe working condition.
3. Avoid accidental starting. Be sure the power switch key is off before transporting the
machine or performing any maintenance or service on the unit. Transporting or
performing maintenance or service on a machine with its switch on invites accidents.
PRE-OPERATION SAFETY
4
PRE-OPERATION SAFETY (Cont’d)
8825762V 0.1
4. Thoroughly inspect the area to be worked, keep the working area clean and free of
debris to prevent tripping. Operate on a flat level ground.
5. Never place any part of your body where it would be in danger if movement should
occur during assembly, installation, and operation, maintenance, repairing or moving.
6. Keep all bystanders, children, and pets at least 25 feet (7.5m) away. If you are
approached, stop the unit immediately.
7. Do not mount anything on the carrier deck and never carry passengers.
8. Do not overload the machine capacity.
9. Never park the machine in a place with unstable ground which could give way,
particularly when it is full.
10. Engage the brake when turning the power switch key to the ON position.
11. Operate the throttle slowly and carefully according to instructions and with feet away
from the moving parts. Use the throttle to ensure a comfortable speed, let the motor do
the work
12. Drive at a safe speed, adjust the speed to the slope of the land, the surface conditions
of the road, and the weight of the load.
13. Never leave the operating position when the motor throttle is operated.
14. Always hold the unit with both hands when operating. Keep a firm grip on the
handlebars. Be aware that the machine may unexpectedly bounce upward or jump
forward if the machine should strike buried obstacles such as large rocks or roots.
15. Use extreme caution when in reverse or pulling the machine towards you.
16. Exercise extreme caution when operating on or crossing gravel drives, walks, or roads.
Stay alert for hidden hazards or traffic.
17. On soft ground, use the low speed setting. Do not rapidly accelerate, turn sharply or
stop.
18. Pay the utmost attention when working on frozen ground as the machine may tend to
skid.
19. Do not operate the machine in confined areas where there may be a risk of crushing
the operator between the machine and another object.
20. Never operate the machine on slopes where angle is over 15°.
21. When operating on a slope, whether moving forward or in reverse, always make certain
that the weight is evenly balanced.
22. Always move in directions parallel with the slope. Maintain a slow and steady speed.
23. When unloading the carrier deck, the center of gravity will change continuously and the
ground conditions will be essential for the stability of the machine. Use extra caution
and control when unloading the carrier deck on soft surfaces.
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ASSEMBLY
1 Front Frame 7 Front Wheel 13 Disc Brake
2 Front Carrier Deck Plate 8 Drive Unit 14 Brake Caliper
3 Rear Frame 9 Drive Lever 15 Front Carrier Rail Tube
4 Rear Carrier Deck Plate 10 Rear Caster Wheel 16 Right and Left Carrier Rail
Tubes
5 Throttle/Right Handle 11 Battery Box 17 Deck Rail Tightening Knob
6 Left Handle 12 Controller Box 18 Charging Port
This cart is mostly assembled at the factory however there are still some steps that remain
to be completed prior to use. Follow the unpacking and assembly steps below to complete
the assembly.
Unpackaging
• Unpacking and assembly should be done on a clean, well-lighted, and LEVEL surface.
• Allow sufficient workspace so the packaging and other parts may be easily organized.
• Assembly should only be performed by a competent adult who is familiar with basic safety and tools required
for assembly.
• Review this assembly procedure and familiarize yourself with the cart parts before attempting assembly
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8825762V 0.1
The cart and its parts are wrapped in bubble wrap and packaged in a corrugated box for
shipment. Use a sharp object to cut through the tape on the top of the box while taking care
not to cut too deep as this may scratch the powder coated parts, polished carrier deck, or
cut through loose brake or electrical cables.
Step Description
1. Remove the contents of the box and check that
everything is included:
2. The handles will be lying flat on the carrier deck plate as
shown. Lift the handle frame into position and attach it
with the four bolts and nuts bolts.
3. Locate the two Handle Adjustment Knobs that were
packed in the box. Turn the handles to face outwards.
The handles have three height settings. After selecting
your desired height, secure the handles in place with the
Handle Adjustment Knobs.
4. Attach the drive actuator box to the frame using the two
screws. Place the Drive Lever onto the stud of the Drive
Actuator Box and secure it in place by tightening the bolt
on the bottom of the lever.
5. Locate the 10 Rail Tightening Knobs and five Carrier Deck
Rails that were packed in the box. Install the Carrier Deck
Rails and fasten in place with the Rail Tightening Knobs
6. Raise the Carrier Deck Plates and check that the battery
is strapped in place and that the battery connector is
connected.
7. Check that the Deck Slide Knobs on both sides of the
frame are tight.
8. Close the Carrier Deck Plates and plug the Charger
output cable into the Charging Port.
9. Plug the Charger into an outlet and let the battery
charge for at least 8 hours.
10. Read the instructions regarding OPERATING prior to
using the cart.
ASSEMBLY (Cont’d)
Handle Fastening Bolts (on frame)
Handle Adjustment Knob
Drive Actuator Box
Drive Lever
Open the Carrier
Deck Plates
Battery
Charging Port
Deck Slide Knobs
7
Cart Main Body 1pc Battery Charger 1pc
Carrier Deck Rails 5pcs Handle Bolts and Nuts 4pcs
Drive Lever 1pc Drive Actuator Screws 2pcs
Handle Adjustment Knobs 2 pcs Keys 3pcs
Rail Tightening Knobs 10pcs Tool Set 1set
Plastic zip tie 4pcs Owners Manual 1
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OPERATING
READ AND UNDERSTAND ALL WARNINGS BEFORE OPERATING THIS EQUIPMENT.
This cart is not a toy. Do not permit children to operate this machine at any time.
Brake Lever
Parking Brake Lock
Forward/Reverse Switch
Battery Indicator
Power Switch
Key
Throttle Grip
Brake Lever
Throttle
Drive Lever
Brake Lever – The brake lever is located on the left
handle bar. Squeezing this lever will engage the disc
brake to stop the machine. Be sure to release the
throttle when braking. To engage the parking brake lock,
squeeze the lever and engage the lock. Squeeze the
brake lever again to release the lock. When turning the
power switch key on, squeeze the brake lever to prevent
the machine from moving.
Throttle – The right handle bar has the throttle grip and
also includes the power switch key, forward/reverse
switch and the battery indicator. Turning the power
switch key to the ON position will activate the machine,
and the battery indicator will display the amount of
battery power in 20% increments. Recharge the battery
when the indicator is red. To set the direction of travel,
use the forward/reverse rocker switch. Do not operate
this switch unless the machine is stopped and throttle is
disengaged. The drive motor will automatically turn off if
it is switched while moving. Rotate the throttle grip
slowly to energize the motor and begin moving. The
throttle grip is spring loaded and will return to the 0
position de-energizing the motor when released.
Drive Lever – The drive lever is located on the left side
of the carrier deck frame. This lever is used to engage
and disengage the motor and the drive gearbox. When it
is in the OFF position, the gearbox is disengaged
(neutral) and the machine may be pushed by hand. In
the ON (Drive) position, the gearbox is engaged to the
motor and may be operated normally.
Speed Switch – The speed switch is located underneath
the carrier deck plate next to the battery on the left
side. Use this switch to change between low and high
speed setting. Do not attempt to change speeds while
the machine is moving. Be sure that the machine is
stopped and the parking brake lock is engaged before
changing the speed setting.
Low/High Speed Switch
Speed Switch
Introduction
8
8825762V 0.1
OPERATING (Cont’d)
Loading the Carrier Deck – When loading the carrier
deck, ensure the load is evenly distributed and centered.
Failure to center the load may cause the machine to be
unbalanced and may tip over. The carrier frames are
there to help prevent a load from shifting. Tiedown
straps are always recommended. Be sure that the
weight of the load is not directly on the carrier frame.
This may cause the frame to bend or become damaged.
Expanding the Carrier Rails – The carrier rails can be
extended outward up to 10 CM (4in). Always adjust the
rails to be as close to the load as possible and be sure to
tighten the carrier Rail Tightening knobs. To expand the
carrier rails, loosen the carrier Rail Tightening knobs,
move the rail outward, and ensure the tightening knob
screw engages on the carrier frame tube before
tightening the knob. Do not over-tighten.
Extending the Carrier Deck – The carrier deck can be
expanded lengthwise up to 20 CM (8in).
NEVER try to expand the deck with a load on the
machine. Remove everything from the deck prior to
expanding.
The carrier deck is extended by loosening the two deck
slide knobs on the left and right sides of the rear frame.
Set the forward/reverse switch into the forward
position, and while holding tight to the handles, and
operate the throttle until the deck extends fully and the
extension deck plate becomes visible. Once the deck is
extended, do not forget to re-tighten both deck slide
knobs.
Retracting the Carrier Deck – The carrier deck can be
retracted by loosening the two deck slide knobs on the
left and right sides of the rear frame. Never Squeeze the
brake lever or engage the parking brake lock and push
the rear frame forward until the two deck plates cover
the extension deck plate.
Using the drive motor in reverse to retract the deck is
not recommended because the machine may back into
the operator.
Deck Slide Knob
20 CM(8in)
20 CM(8in)
Extension Frame
Extension Frame
Extension Deck Plate
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OPERATING (Cont’d)
Handle Adjustments – The handles may be adjusted for
comfort. The handles may be rotated to a storage
position as shown in order to save space, they may also
be rotated outwards to a comfortable position for the
operator. To rotate the handles, loosen the handle
adjustment knobs and rotate the handles into the
desired position. Tighten the adjustment knobs to
secure in place.
The height of the handles can be adjusted in three 6 CM
(2-3/8in) steps. To adjust the height of the handles,
loosen the handle adjustment knobs enough so the
handles can be freely moved up or down. Each step on
the handle tube has an indicator groove and a clamping
groove. Move the handle so that the indicator groove is
aligned with the top of the tube socket, and tighten the
adjustment knob so the handle does not move.
Tires – There are two pneumatic tires on the front of the
vehicle, and two no-flat casters on the rear. The front
tire size is 13x5.00-6 and has an inflatable tube inside.
Check the tire air pressure often and do not exceed the
maximum tire pressure of 30 PSI. Always ensure both
tires have the same pressure. Improperly inflated tires
will affect the load capacity and handling.
Brake System – The brake system consists of a pair of
hydraulically operated disc brakes which are
mechanically actuated by a brake hand lever. The
braking force is set at the factory, however after
extended use it may be necessary to adjust it. To adjust
the braking force, tighten the brake cable by extending
the adjusting nut on the brake handle.
Never operate a machine that has a braking problem.
Contact the dealer or a qualified brake mechanic if the
problem cannot be remedied yourself.
Avoid using the machine in wet or damp environments
as this will affect braking. Always test for proper brake
operation prior to using the machine.
Handle Height
Adjustment
Handle
Adjustment Knob
Indicator groove
Clamping groove
Handle Rotation
Brake Caliper
Brake Disc
Brake Adjusting Nut
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8825762V 0.1
OPERATING (Cont’d)
Drivetrain – The drivetrain consists of a DC powered
drive motor, a speed reduction gearbox, and a
differential gear. This system is adjusted at the factory
and should not need repair or adjustment. The speed
reduction gearbox can be disengaged and engaged by
shifting the drive lever mounted on the left side of the
rear frame. Disengaging the drive will allow the machine
to be pushed manually.
Do not engage or disengage the drive while the machine
is on. This may damage the drive motor or the speed
reduction gearbox. Always stop the machine, engage the
brake, and turn the power switch key into the off
position prior to shifting the drive lever.
Drive Motor
Reduction Gearbox
Drive Motor Power Cable
Drive Actuator Cable
Differential
Brake Tube
Brake Caliper
Brake Disc
3-Prong Connector
Do not attempt to open or repair the battery. Use only original replacement parts by contacting the distributor.
Used batteries should be disposed of properly, contact the local government for information regarding
disposal.
POISON - CAUSES SEVERE BURNS
The battery electrolyte contains sulfuric acid. Avoid contact with skin, eyes, or clothing.
To prevent accidents, neutralize excess acid with baking soda and thoroughly rinse the area with water.
In case of:
SKIN CONTACT: rinse with water, remove and wash wetted clothing.
INHALATION OF ACID MIST: inhale fresh air, seek advice of a medical doctor.
CONTACT WITH THE EYES: rinse under running water for several minutes, seek immediate medical
attention.
SWALLOWING or INGESTION: drink large quantities of milk or water, followed by milk of magnesia,
vegetable oil, raw beaten eggs, or swallow activated carbon, do not induce vomiting. Call a poison
control center or doctor immediately.
Battery – The battery is a rechargeable 24VDC, 24AH
Encapsulated Lead-Acid Battery which does not require
maintenance or adjustment. It may be removed from
the machine for charging by opening the deck plates,
unplugging the 3-prong connector, and undoing the hook and pile strap. It is recommended that the
battery be charged in the machine, however if charging externally, the charging port and 3-prong
connection may also be removed from the machine. Contact the distributor if additional batteries
or connectors are desired. Batteries will naturally loose their charge while not in use for extended
periods, always charge the battery fully before use and every two months when in storage. The
battery life deteriorates over time and may need to be replaced when the output voltage becomes
too low. When this occurs, contact the distributor for a replacement battery.
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OPERATING (Cont’d)
Charger – The charger operates with an input voltage
between 100VAC and 240VAC, and either 50 or 60 Hz
without needing to adjust. Its output is 29VDC, 3.5A.
The charger should not be used to charge other
products. Doing so may result in damage to the charger
or the other product.
To use the charger, plug the charger output cable into
the charging port on the machine, then plug the charger
AC cable into a suitable AC receptacle. The charge
indicator light will illuminate RED when the battery is
charging, and will illuminate GREEN when the battery is
fully charged. Allow up to 8 hours to fully charge a
battery. If the lamp fails to illuminate, or if the charge
indicator light does not turn GREEN after 12 hours,
unplug the AC cable and check to see if the battery or
charger needs replacement.
Charge Indicator Light
Charger Output Cable
Charger AC Cable
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8825762V 0.1
PARTS LIST
PARTS LIST (Refer to the parts drawing earlier in this manual)
Always use original replacement parts
Item
Number
Item Name Part Number Quantity
① Front Frame ZH4-013 1
② Front Carrier Deck Plate ZH4-013-1 1
③ Rear Frame ZH4-014 1
④ Rear Carrier Deck Plate ZH4-014-1 1
⑤ Right Handle ZH001-4000 1
● Throttle Unit ZH001-4006 1
● Power Switch ZH001-4006-1 1
● Forward/Reverse Switch ZH001-4007 1
● Battery Indicator ZH001-4006-2 1
⑥ Left Handle ZH001-4003 1
● Brake Lever ZH001-4003-1 1
● Brake Cable ZH001-4004 1
⑦ Front Wheel ZH4-007 2
⑧ Drive Unit ZH-002 1
● Motor ZH-002-1 1
● Speed Reduction Gearbox ZH4-003 1
● Differential ZH4-003-1 1
⑨ Drive Lever ZH4-011 1
● Drive Actuator Cable ZH4-011-01 1
⑩ Rear No-Flat Caster ZH-3002-01 2
⑪ Battery ZH001-6000 1
● Battery Harness ZH001-6000-01 1
● Battery Charger ZH001-6000-02 1
⑫ Controller Box ZH001-7000 1
⑬ Brake Disc ZH001-0005 2
⑭ Brake Caliper ZH001-0003 1
⑮ Front Carrier Frame ZH4-006 1
⑯ Right and Left Carrier Frame ZH4-005 2
⑰ Rail Tightening Knob ZH010-8007 10
⑱ Charging Port Connector ZH4-012 1
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