Eclipse EC-11-xxx40 User manual

Category
Measuring, testing & control
Type
User manual
ECLIPSE
EC-11-xxx40
Advanced Line Scan Cameras
Camera User’s Manual
03-32-00418
rev 05
Printed 4/20/2005 9:26:00 AM
2 EC-11User’s Manual
03-32-00418-05 DALSA Corp.
© 2005 DALSA. All information provided in this manual is believed to be accurate and reliable. No
responsibility is assumed by DALSA for its use. DALSA reserves the right to make changes to this
information without notice. Reproduction of this manual in whole or in part, by any means, is prohibited
without prior permission having been obtained from DALSA.
About DALSA
DALSA is an international high performance semiconductor and electronics company that designs,
develops, manufactures, and markets digital imaging products and solutions, in addition to providing
wafer foundry services. DALSA’s core competencies are in specialized integrated circuit and electronics
technology, and highly engineered semiconductor wafer processing. Products include image sensor
components; electronic digital cameras; and semiconductor wafer foundry services for use in MEMS,
power semiconductors, image sensors and mixed signal CMOS chips.
DALSA is a public company listed on the Toronto Stock Exchange under the symbol “DSA”. Based in
Waterloo, ON. Canada, the company has operations in Bromont, PQ; Colorado Springs, CO; Eindhoven,
NL; Munich, Germany and Tokyo, Japan.
All DALSA products are manufactured using the latest state-of-the-art equipment to ensure product
reliability.
For further information not included in this manual, or for information on DALSA’s extensive line of
image sensing products, please call:
DALSA Sales Offices
Waterloo Europe Asia Pacific
605 McMurray Rd
Waterloo, ON N2V 2E9
Canada
Tel: 519 886 6000
Fax: 519 886 8023
www.dalsa.com
Breslauer Str. 34
D-82194 Gröbenzell (Munich)
Germany
Tel: +49 - 8142 – 46770
Fax: +49 - 8142 – 467746
www.dalsa.com
Space G1 Building, 4F
2-40-2 Ikebukuro
Toshima-ku, Tokyo 171-0014
Japan
+81 3 5960 6353 (phone)
+81 3 5960 6354 (fax)
www.dalsa.com
DALSA Worldwide Operations
Waterloo Colorado Springs Europe Asia Pacific
605 McMurray Rd
Waterloo, ON N2V 2E9
Canada
Tel: 519 886 6000
Fax: 519 886 8023
www.dalsa.com
4820 Centennial Blvd., Suite 115
Colorado Springs, CO 80919
USA
Tel: 719 599 7700
Fax: 719 599 7775
www.dalsa.com
Breslauer Str. 34
D-82194 Gröbenzell (Munich)
Germany
Tel: +49 - 8142 – 46770
Fax: +49 - 8142 – 467746
www.dalsa.com
Space G1 Building, 4F
2-40-2 Ikebukuro
Toshima-ku, Tokyo 171-0014
Japan
+81 3 5960 6353 (phone)
+81 3 5960 6354 (fax)
www.dalsa.com
Camera Link is a trademark registered by the Automated Imaging Association, as chair of a committee of
industry members including DALSA.
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Contents
Introduction___________________________________________________________ 5
1.1 Camera Highlights.......................................................................................................................................................5
1.2 Image Sensors .............................................................................................................................................................6
1.3 Camera Performance Specifications ............................................................................................................................7
1.4 CCD Camera Primer.....................................................................................................................................................9
Camera Hardware Interface________________________________________________ 11
2.1 Installation Overview...................................................................................................................................................11
2.1 Input/Output................................................................................................................................................................12
2.3 Connectors, Pinouts, and Cables..................................................................................................................................12
2.4 Power Supplies............................................................................................................................................................13
2.5 Control Inputs..............................................................................................................................................................13
2.6 Data Bus ......................................................................................................................................................................14
2.7 Timing .........................................................................................................................................................................15
2.8 Multi-Camera Operation .............................................................................................................................................16
2.9 Serial Interface ............................................................................................................................................................17
Optical and Mechanical Considerations ________________________________________ 19
3.1 Mechanical Interface....................................................................................................................................................19
3.2 Optical Interface ..........................................................................................................................................................22
Troubleshooting________________________________________________________ 25
4.1 Common Solutions.......................................................................................................................................................25
4.2 Troubleshooting Using the Serial Interface.................................................................................................................26
4.3 Specific Solutions.........................................................................................................................................................27
4.4 Product Support...........................................................................................................................................................30
EMC Declaration of Conformity______________________________________________ 35
Software Interface: How to Control the Camera __________________________________ 37
C1 Overview.......................................................................................................................................................................37
C2 Processing Chain...........................................................................................................................................................37
C3 Startup..........................................................................................................................................................................38
C4 Saving and Restoring Settings......................................................................................................................................38
C5 Setting Direction...........................................................................................................................................................39
C6 Setting Line Rate (EXSYNC)..........................................................................................................................................39
C7 Setting Data Rate (EXRCLK).........................................................................................................................................40
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C8 Setting Gains ................................................................................................................................................................40
C9 Calibrating the Camera: Overview...............................................................................................................................41
C10 Increasing Sensitivity with Binning.............................................................................................................................44
C11 Generating Test Patterns............................................................................................................................................44
C12 Returning Video Information .....................................................................................................................................44
C13 Monitoring the Camera ..............................................................................................................................................45
C14 Rebooting the Camera................................................................................................................................................45
C15 Setting the Pre-trigger ...............................................................................................................................................45
C16 Setting and Reading FPN Coefficients........................................................................................................................45
C17 Setting and Reading PRNU Coefficients.....................................................................................................................46
Communications Protocol _________________________________________________ 47
D1 Protocol Overview ........................................................................................................................................................47
D2 Protocol Features.........................................................................................................................................................47
D3 Command Format........................................................................................................................................................47
D4 Networking Mode.........................................................................................................................................................48
D5 Examples......................................................................................................................................................................48
D6 Error Handling.............................................................................................................................................................48
D7 Commands ...................................................................................................................................................................49
Revision History ________________________________________________________ 53
Index _______________________________________________________________ 55
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1
Introduction
1.1 Camera Highlights
Responsivity
1950 DN/(nJ/cm
2
) nominal responsivity
100x more responsive than standard line scan cameras
Ideal for applications with low-intensity, low-cost lighting
Size
Small form factor: 50mm x 50mm x 88mm, <350g
C-mount optics for 512 & 1024; F-mount for 2048
Performance
40MHz single output data rate
8-bit output from 10-bit digitization
512, 1024 and 2048 pixels, 13µm x 13µm, 100% fill factor
Line rates up to 64kHz
96 TDI stages
Bidirectional
RS-644 (LVDS) data format
Programmability
Simple ASCII protocol controls binning, gain, offset, line and data rates, trigger mode,
direction, pixel correction, test pattern output, and camera diagnostics.
RS-232 interface (ASCII, 9600 baud)
Usability
Programmable gains, offsets, and camera controls
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End-of-line sequence and test pattern output for debugging
Single input supply (+12V to +15V)
Compliant with CE and MIL-STD-810E (shock and vibration)
Multiple camera synchronization
The EC-11 cameras use DALSA’s newest compact modular architecture. Within the
camera, driver circuits provide bias voltages and clocks to the CCD image sensor, timing
circuits generate internal timing, and A/D circuits process the video and digitize it for
output.
Description
The EC-11 is an incredibly responsive—100 times greater responsivity than standard line
scan cameras, fast—up to 64.1kHz, easy-to-use—programmable pixel-to-pixel correction,
line rate, gain and more, and compact—50mm x 50mm x 88mm, <350g., advanced line
scan camera.
With unmatched sensitivity, performance, size, and an unprecedented array of
programmable diagnostic and signal processing features, the EC-11-xxx40 is a truly
remarkable camera.
The camera’s simple ASCII communications protocol allows you to configure and
program virtually all camera functions through an RS232 serial interface.
To speed setup and system debugging, the camera can output a test pattern and end-of-
line sequence to help track the path of data through an acquisition system.
Applications
The EC-11 is ideal for space-constrained applications demanding low-light or cost-
effective lighting.
1.2 Image Sensors
The EC-11-xxx40 uses the IT-F7 family of image sensors, and is available in 512, 1024 and
2048 pixel models with 13µm square pixels and 100% fill factor.
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Figure 1: IT-F7 Image Sensor
1.3 Camera Performance Specifications
Table 1: EC-11-xxx40 Performance Specifications
Physical Characteristics Units Notes
Power Dissipation W Typ
512 5
1024 5.2
2048 5.4
Time to calibrate sec. Typ
512 10
1024 17
2048 30
Time to power up, typ sec. >10
Forward/Reverse Switching Time,
typ
ms 150
Sensor Alignment x, y
z-axis
Θz
Parallelism/Tilt
mm
mm
mm
µm
±0.18
17.52 ±0.18 C-mount
46.50 ±0.18 F-mount
±0.6
<100
Operating Ranges Units Min Max Notes
Data Rate MHz 10 40 3
Line Rate 512 kHz 3.5 64.1
1024 kHz 3.5 34.8
2048 kHz 3.5 17.4
Forward CCD Readout Shift Register
CR2S-1F
CR2B-1F
CR2B-2F
TCKF
I
TDI Col. 1
TDI Col. 2
TDI Col. N-1
TDI Col. N
4 I
4 S
4 I
4 S
TDI Imaging Region
13µm x 13µm Pixels
96 TDI Rows
Reverse CCD Readout Shift Register
CR2B-2R
CR1B-1R
CR1S-1R
TCKR
4 Isolation Columns (2.5 light shielded +1.5 non-shielded)
4 I
I
CI1
CI2
CI3
CI4
N = 512, 1024 or 2048
4S 4 Light Shielded Columns (Dark Reference)
1.5 Isolation Rows
1.25 Isolation Rows
VBB
OS1R
CR1B-2R
CR2B-1R
CR2S-1R
CR1S-1F
CR1B-1F
I
I
I
9 Dummy Pixels & 1 White Reference
CRLast-R
CRLast-F
CR1B-2F
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Operating Ranges Units Min Max Notes
Temperature °C 0 50
Temperature drift before
recalibration, recommendation
°C 10
RS232 Data Rate kbps 9.6
(onl
y)
Photoresponse Variation across field
of view (combining light source
variation and lens vignetting)
DN 128
(7
bits)
2
Electro-Optic Specifications Units Min Typ Max Notes
Average Broadband Responsivity,
typ
DN/(nJ/cm
2
)
730 1950 5850
Dynamic Range Ratio 1
Minimum Gain 272:
1
500:1
0dB Gain 174:
1
350:1
Maximum Gain 63:1 120:1
Pk-Pk Noise, max DN 4 8 24 1
RMS Noise, max DN 0.9 1.4 3.8 1
FPN uncorrected, max DN 6 15 46 1
FPN corrected, max DN 2 4 10 1,4
PRNU uncorrected, max DN 14 23 54 1
PRNU corrected, max DN 4 6 12 1,4
DC Offset, max DN 3 5 7 1,5
Power Supply Current - Vin @ 12V mA 1
512 420 480
1024 430 500
2048 450 540
Notes:
DN = Digital Numbers (0-255); also known as gray levels.
1. Min, Typ, and Max are maximum values at the minimum, 0dB, and maximum gain
levels. Tungsten halogen light source, 3200K bulb temp., and 750nm cutoff filter.
2. This specification represents the amount of variance across the field of view that the
camera can compensate for with its FPN and PRNU correction algorithms.
3. Internal clock: Camera is selectable between 40, 20 and 10MHz data rates. External
clock (EXRCLK): Range between 10-40MHz.
4. This is the value the specification can meet when the camera is calibrated and
remains at the calibrated temperature. It is recommended that after a >10°C
temperature change the camera is re-calibrated because DC Offset, FPN and PRNU
vary with temperature.
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5. DC Offset needs to be set at calibrated gain setting. Digital gain correction may be
required to achieve maximum values.
Figure 2: EC-11 Spectral Responsivity
1.4 CCD Camera Primer
How CCD Image Sensors Work
A CCD image sensor converts photons (light) into electrons (charge). When photons hit
an image sensor, the sensor accumulates electrons. This is called charge integration. The
brighter your light source, the more photons available for the sensor to integrate, and the
smaller the amount of time required to collect a given amount of light energy.
The way photosensitive
elements (pixels) on CCD
image sensors collect
charge has often been
compared to wells or
buckets filling with
water. From this analogy
comes the term "full-well
capacity," meaning the
maximum charge (number of electrons) a pixel well can hold without "spilling" charge
onto adjacent pixels.
As an image sweeps over a line of pixels, the pixels collect charge. At certain intervals, the
sensor transfers its collected charge to one or more readout registers, which feed each
pixel’s charge from the image sensor into an output node that converts the charges into
voltages.
EC-11 Typical Spectral Responsivity
0
500
1000
1500
2000
2500
450 550 650 750 850 950 1050
Wavelength (nm)
Responsivity DN/(nJ/cm²)
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After this transfer
and conversion, the
voltages are
amplified to become
the camera’s analog
output. In digital
output cameras, the
camera’s analog-to-
digital (A/D) board
converts voltages to
digital numbers (0-
255 for 8-bit
cameras, 0-4095 for
12-bit cameras). These digital numbers are what the camera outputs as data to a frame
grabber.
For more information on terms and concepts from the digital imaging industry, see DALSA’s
current Databook Glossary, CCD Technology Primer, and Application Notes.
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2
Camera Hardware
Interface
2.1 Installation Overview
In order to set up your camera, you should take these steps:
1. Data
2. STROBE
3. LVAL
4. R232 port
5. Power connect
You must also set up the other components of your system, including light sources, frame
grabbers, camera mounts, heat sinks, host computers, optics, encoders, and so on.
EXSYNC (optional)
EXRCLK (optional)
FORWARD (optional)
+12V to +15V and Ground
STROBE
8 BIT Data
RS232 Serial
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!
2.1 Input/Output
WARNING: It is extremely important that you apply the appropriate voltages to your camera. Incorrect
voltages will damage the camera. See section 2.4 for more details.
2.3 Connectors, Pinouts, and Cables
The camera uses a high-density 36-pin MDR36 connector for control, and data signals, a
6-pin Hirose connector for power, and a DB9 connector for serial communications.
MDR36 Female
1
19
18
36
Mating Part
: 3M 10136-6000EC series
Cable:
26AWG 100 W shielded twisted pair
Hirose 6-pin Circular Male
5
4
6
2
3
1
Mating Part: HIROSE
HR10A-7P-6S
DB9 Female
15
9
6
"straight-through"
9-pin serial cable
Pin Description Pin Description Pin Description Pin Description
1 N/U 19 N/U 1 +12V to +15V 1 Data Carrier Detect, N/U
2 N/U 20 N/U 2 +12V to +15V 2
Received Data
3 Future Use 21 Future Use 3 +12V to +15V 3
Tran sm it te d D ata
4
Future Use 22 Future Use 4 GND 4 Data Term inal Ready, N/U
5 EXRCLK 23 EXRCLKB 5 GND 5 GND
6 FORWARD 24 FORWARDB 6 GND 6 Data Set Ready, N /U
7 EXSYNC 25 EXSYNCB 7 Ready To Send, N/U
8
Future Use 26 Future Use 8 Clear To Send, N/U
9 D7 27 D7B 9 Ring Indicator, N/U
10 D6 28 D6B
11 D5 29 D5B
12
D4 30 D4B
13 D3 31 D3B
14 D2 32 D2B
15 D1 33 D1B
16
D0 34 D0B
17 STROBE 35 STROBEB
18 LVAL 36 LVALB
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!
2.4 Power Supplies
The camera requires a single input (+12V to +15V). The camera meets all performance
specifications using standard switching power supplies, although well-regulated linear
supplies provide optimum performance. See the Performance Specifications for current
requirements.
When setting up the camera’s power supplies follow these guidelines:
Protect the camera with a fast-blow fuse between power supply and camera.
Do not use the shield on a multi-conductor cable for ground.
Keep leads as short as possible to reduce voltage drop.
See section 1.3 for power requirements.
WARNING: It is extremely important that you apply the appropriate voltages to your
camera. Incorrect voltages will damage the camera. Protect the camera with a fast-blow
fuse between power supply and camera.
The companies listed below make power supplies that meet the camera’s requirements,
but they should not be considered the only choices. Many high quality supplies are
available from other vendors. DALSA assumes no responsibility for the use of these
supplies.
Uniforce, 408-946-3864 (CA, USA) Power-One, 805-987-8741 (CA, USA)
Vision 1, 406-585-7225 (MT, USA) Tectrol Inc., 416-630-4026 (ON, CAN)
Xantrex, 206-671-2966 (WA, USA)
2.5 Control Inputs
The camera accepts control inputs through an MDR36F connector. All inputs are
optional. The camera ships in default, logic HIGH. The camera defaults (no external
input required) to maximum data rate, forward direction, maximum line rate, and
internal sync to trigger readout. Line rate can be set internally using the RS232 interface.
External control signals, EXSYNC, EXRCLK, and FORWARD, are optional and enabled
through the RS232 interface.
Control signals use EIA-644 (LVDS) format, which requires twisted pair cable. DALSA
recommends shielded cables. Maximum cable length depends on environmental factors
and EIA-644 limitations. See Appendix A. Control signals are differential, requiring
complements denoted with a “B” suffix (e.g. BIN, BINB).
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EXRCLK
EXRCLK is an optional input signal used to control readout timing. EXRCLK is applied to
the read portion of a FIFO and directly drives STROBE and LVAL. EXRCLK is required
for multisync operations.
EXSYNC (Triggers Line Readout)
EXSYNC is an optional input signal that can be used to trigger the line readout rate. This
camera uses the falling edge of EXSYNC to trigger line readout.
Note: EXSYNC must not be clocked faster than the camera’s specified maximum line rate.
Notes on Free Run Mode
When the camera is powered on for the first time, it defaults (no external input required)
to free run mode (maximum data rate, forward direction, maximum line rate, and internal
Sync to trigger readout). Subsequently it will load user settings.
FORWARD
FORWARD is an optional input signal supporting bidirectional camera functionality.
“Logic high” for forward direction. “Logic low” for reverse. Eclipse defaults to “logic
high”, forward.
2.6 Data Bus
These signals indicate when data is valid, allowing you to clock the data from the camera
to your acquisition system:
Clocking Signal Indicates
LVAL (high) Outputting valid line
STROBE (rising edge) Valid data
IMPORTANT: This camera’s data should be sampled on the rising edge of STROBE.
Digital Data
The camera digitizes to 10-bit ADCs and outputs the most significant 8 bits in LVDS
format. To clock digital data into a frame grabber, the camera outputs clocking signals
STROBE and LVAL.
The camera digitizes internally to 10 bits and outputs the most significant 8 bits in LVDS
format on a MDR36F connector.
Test Pattern Pixels and End-of-line Sequence
To facilitate system-level debugging and verification of data path integrity, the camera
can generate both a test pattern and an end-of-line sequence.
See section 2.3 for
pinouts.
IMPORTANT:
This camera uses the
falling edge of EXSYNC
to trigger line readout,
unlike previous DALSA
cameras, which used the
rising edge.
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The test pattern is a ramp from 0 to 255DN, then starts at 0 again. Use the test pattern to
verify the proper timing and connections between the camera and the frame grabber.
The end-of-line sequence outputs “aa”, “55”, “line counter”, “line average”, “pixels above
threshold”, “pixels below threshold”.
2.7 Timing
Figure 3. EC-11-xxx40 Timing
Table 2: Timing Definition
Symbol Parameter Unit Min. Nom. Max.
T
LVAL
Strobe to LVAL ns 12 15 18
T
DATA
Strobe to Data ns 5 10 20
T
STROBE
Strobe period ns 25 25 100
Notes:
T
LVAL
and T
DATA
measured at 40MHz.
T
DATA
T
LVAL
T
STROBE
STROBE
Data
LVAL
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2.8 Multi-Camera Operation
Multisync is used to connect two or more cameras to the frame grabber and receive all of
the camera’s output synchronously. The camera switches to multisync mode when both
EXSYNC and EXRCLK are applied. You may need to compensate for cable lengths and
nominal delays.
Multi-Camera Sync
If your frame grabber is capable of receiving 16 or more bits, you can connect two or more
cameras to the frame grabber and receive all of the cameras’ output synchronously to
image a wider web. However, since most frame grabbers accept only one set of clocking
signals, you must synchronize the outputs by configuring your system to meet these
requirements:
1. All cameras must receive identical, synchronous EXRCLK and EXSYNC signals (max.
external EXRCLK = 40 MHz. EXRCLK:Pixel Clock ratio is 1:1). Compensate for
different cable lengths and nominal delays.
2. The timing relationship between the rising edge of EXSYNC and the rising edge of
MCLK must meet the requirements in the diagram below:
3. Data and control cabling must be separate for each camera. Although each camera will
get the same EXRCLK and EXSYNC signals, the control signals must come from
separate differential pairs of a LVDS line driver.
Because the cameras’ output will be synchronized, use the data clocking signals (LVAL,
STROBE) from just one of the cameras to clock all the others.
EXSYNC
EXRCLK
T
T
min 2ns
min 6ns
hold
T
hold
setup
T
setup
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2.9 Serial Interface
Camera features can be controlled through the serial interface (RS232, 9600 baud). The
serial interface uses simple ASCII-based protocol and the camera does not require any
custom software. The complete protocol is described later in the manual (Appendix C and
D). Functions available include:
Controlling basic camera functions such as binning (horizontal and vertical), gain,
offset, line and data rate, and direction
Pixel-by-pixel FPN and PRNU correction and balancing
Measuring sensor temperature, supply voltages
Capturing video and line statistics
Generating end-of-line sequencing (line counter, line average, pixels above/below
threshold) and test patterns for debugging
For quick help, the camera can return all available commands and parameters through
the serial interface.
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!
3
Optical and Mechanical
Considerations
3.1 Mechanical Interface
The camera’s electronics are housed in a ruggedized lightweight aluminum case. See
Figure 4.
Mounting
The camera can be mounted using the M3 holes (metric-threaded) on its base or top.
IMPORTANT: The mounting of the camera is critical. Improper mounting may affect alignment. All sensor
measurements are based on alignment with the front plate of the camera. Refer to Figure 3. Mechanical
Interface.
Environment
The camera and cables should be shielded from environmental noise sources for best
operation. The camera should also be kept as cool as possible. Specified operating
temperature is 0-50° C. Mounting holes (see above) allow you to attach heat sinking.
Periscope Configuration
To give users more mechanical flexibility, this camera is available in a periscope
configuration that reduces the z-axis space required to mount the camera, allowing you to
regain up to several inches of working space by channeling the camera body and cabling
perpendicular to the optical axis.
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Figure 4. Mechanical Interface
512, 1024
2048 Lens
Mount Detail
14.5
12.1
8.1
15.5
2048
Relative
position of
pixel 1 (forward)
Relative
position of
pixel 1 (forward)
25 ±0.18mm
25 ±0.18mm
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Eclipse EC-11-xxx40 User manual

Category
Measuring, testing & control
Type
User manual

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