MTD Yard Machines LT31 User manual

Category
Grass trimmers
Type
User manual
Operator’s Manual
IMPORTANT: Read safety rules and instructions carefully before operating equipment.
PRINTED IN U.S.A.
PART NO. 769-01389 (12/04)
LT31, LT31C
2-Cycle Petrol
Trimmers
LT31CS
Trimmer /
Brushcutter
2
INTRODUCTION
TABLE OF CONTENTS
Service Information . . . . . . . . . . . . . . . . . . . . . . . . .2
Rules for Safe Operation . . . . . . . . . . . . . . . . . . . . .3
Know Your Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Assembly Instructions . . . . . . . . . . . . . . . . . . . . . .10
Oil and Petrol Information . . . . . . . . . . . . . . . . . . .15
Starting/Stopping Instructions . . . . . . . . . . . . . . . .16
Operating Instructions . . . . . . . . . . . . . . . . . . . . . .17
Maintenance and Repair Instructions . . . . . . . . . . .19
Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . .30
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Copy the serial number
here:
THANK YOU
Thank you for buying this quality product. This modern
outdoor power tool will provide many hours of useful
service. You will find it to be a great labor-saving device.
This operator’s manual provides you with easy-to-
understand operating instructions. Read the whole
manual and follow all the instructions to keep your new
outdoor power tool in top operating condition.
PRODUCT REFERENCES, ILLUSTRATIONS
AND SPECIFICATIONS
All information, illustrations, and specifications in this
manual are based on the latest product information
available at the time of printing. We reserve the right to
make changes at any time without notice.
Copyright© 2004 MTD SOUTHWEST INC, All Rights
Reserved.
SERVICE INFORMATION
Service on this unit both within and after the warranty
period should be performed only by an authorized and
approved service dealer.
DO NOT RETURN THE UNIT TO THE RETAILER.
PROOF OF PURCHASE WILL BE REQUIRED FOR
WARRANTY SERVICE.
Before beginning, locate the unit’s model plate. It lists
the model and serial numbers of your unit. Refer to the
sample plate below and copy the information for future
reference.
S/N :
ITEM :
MODEL :
Make sure you carefully read and understand this manual before starting or operating this equipment.
THIS PRODUCT IS COVERED BY ONE OR MORE U.S. PATENTS. OTHER PATENTS PENDING.
Copy the model and parent
part number here:
3
RULES FOR SAFE OPERATION
READ ALL INSTRUCTIONS
BEFORE OPERATING
Read the instructions carefully. Be familiar with the
controls and proper use of the unit.
Do not operate this unit when tired, ill, or under the
influence of alcohol, drugs, or medication.
Children and teens under the age of 15 must not use
the unit, except for teens guided by an adult.
All guards and safety attachments must be installed
properly before operating the unit.
Inspect the unit before use. Replace damaged parts.
Check for petrol leaks. Make sure all fasteners are in
place and secure. Replace parts that are cracked,
chipped, or damaged in any way. Do not operate the
unit with loose or damaged parts.
Carefully inspect the area before starting the unit.
Remove all debris and hard or sharp objects such as
glass, wire, etc.
Be aware of the risk of injury to the head, hands and
feet.
Clear the area of children, bystanders, and pets. At a
minimum, keep all children, bystanders, and pets
outside a 15 m (50 foot) radius; there still may be a risk
to bystanders from thrown objects. Bystanders should
be encouraged to wear eye protection. If you are
approached, stop the unit immediately.
•Use only
2.41mm, 0.095 inch (for the brushcutter
LT31CS), or 2.03 mm, 0.080 inch (for trimmers
LT31 & LT31C), diameter original equipment
manufacturer replacement line. Never use metal-
reinforced line, wire or rope. These can break off and
become dangerous projectiles.
Squeeze the throttle control and check that it returns
automatically to the idle position. Make all adjustments
or repairs before using unit.
Trimmer models LT31 & LT31C only: These units
was not designed to be used as a brushcutter. Do not
attach or operate these units with any type of
brushcutting blade or brushcutting attachment.
SAFETY WARNINGS FOR PETROL UNITS
Store petrol only in containers specifically designed
and approved for the storage of such materials.
Avoid creating a source of ignition for spilled petrol.
Do not start the engine until petrol vapors dissipate.
SYMBOL MEANING
The purpose of safety symbols is to attract your
attention to possible dangers. The safety symbols,
and their explanations, deserve your careful attention
and understanding. The safety warnings do not by
themselves eliminate any danger. The instructions or
warnings they give are not substitutes for proper
accident prevention measures.
NOTE: Advises you of information or instructions vital to
the operation or maintenance of the equipment.
SYMBOL MEANING
When using the unit,
you must follow the
safety rules. Please read these instructions
before operating the unit in order to ensure
the safety of the operator and any bystanders.
Please keep these instructions for later use.
WARNING:
• IMPORTANT SAFETY INSTRUCTIONS •
Failure to obey a
safety warning can
result in injury to yourself and others.
Always follow the safety precautions to
reduce the risk of fire, electric shock and
personal injury.
WARNING:
Failure to obey a
safety warning will
result in serious injury to yourself or to
others. Always follow the safety precautions
to reduce the risk of fire, electric shock and
personal injury.
DANGER:
Failure to obey a
safety warning may
result in property damage or personal injury
to yourself or to others. Always follow the
safety precautions to reduce the risk of fire,
electric shock and personal injury.
CAUTION:
Indicates
danger,
warning or caution. Attention is required in
order to avoid serious personal injury. May
be used in conjunction with other symbols
or pictographs.
SAFETY ALERT:
Petrol is highly
flammable, and its
vapors can explode if ignited. Take the
following precautions:
WARNING:
Read the Operator’s Manual(s) and follow all
warnings and safety instructions.
Failure to do so can result in serious injury to the
operator and/or bystanders.
4
Always stop the engine and allow it to cool before
filling the feul tank. Never remove the feul tank cap or
add fuel when the engine is hot. Never operate the unit
without the fuel cap securely in place. Loosen the fuel
tank cap slowly to relieve any pressure in the tank.
Add fuel in a clean, well-ventilated outdoor area where
there are no sparks or flames. Remove the fuel cap
slowly, and only after the engine stops. Do not smoke
while fueling or mixing fuel. Wipe up any spilled fuel
from the unit immediately.
Avoid creating a source of ignition for spilled fuel. Do
not start the engine until fuel vapors dissipate.
Move the unit at least 9.1 m (30 feet) from the fueling
source and site before starting the engine. Do not
smoke. Keep sparks and open flames away from the
area while adding fuel or operating the unit.
WHILE OPERATING
Never start or run the unit inside a closed room or
building. Breathing exhaust fumes can be fatal.
Operate this unit only in a well-ventilated outdoor area.
Wear safety glasses or goggles that meet ANSI Z87.1
standards and are marked as such. Wear ear/hearing
protection when operating this unit. Wear a face or
dust mask if the operation is dusty.
Wear heavy long pants, boots, gloves and a long
sleeve shirt. Do not wear loose clothing, jewelry, short
pants, sandals or go barefoot. Secure hair above
shoulder level.
The cutting attachment shield must always be in place
while operating the unit as a trimmer. Do not operate
unit without both trimming lines extended, and the
proper line installed. Do not extend the trimming line
beyond the length of the shield.
CLUTCH:
LT31: This unit does not have a clutch. The cutting
attachment continues rotating when the engine is
idling. If it does not, have the unit adjusted by an
authorized service technician.
LT31C & LT31CS: These units have a clutch. The
cutting attachment remains stationary when the engine
is idling. If it does not, have the unit adjusted by an
authorized service technician.
Adjust the handle to your size in order to provide the
best grip.
Be sure the cutting attachment is not in contact with
anything before starting the unit.
Use the unit only in daylight or good artificial light.
Avoid accidental starting. Be in the starting position
whenever pulling the starter rope. The operator and
unit must be in a stable position while starting. Refer
to Starting/Stopping Instructions.
Use the right tool. Only use this tool for its intended
purpose.
Do not overreach. Always keep proper footing and
balance.
Always hold the unit with both hands when operating.
Keep a firm grip on both handles or grips.
Keep hands, face, and feet at a distance from all
moving parts. Do not touch or try to stop the cutting
attachment when it rotates.
Do not touch the engine, gear housing or muffler.
These parts get extremely hot from operation, even
after the unit is turned off.
Do not operate the engine faster than the speed
needed to cut, trim or edge. Do not run the engine at
high speed when not cutting.
Always stop the engine when cutting is delayed or
when walking from one cutting location to another.
If you strike or become entangled with a foreign
object, stop the engine immediately and check for
damage. Do not operate before repairing damage. Do
not operate the unit with loose or damaged parts.
Stop the unit, switch the engine to off, and disconnect
the spark plug for maintenance or repair.
Use only original equipment manufacturer replacement
parts and accessories for this unit. These are available
from your authorized service dealer. Use of any
unauthorized parts or accessories could lead to
serious injury to the user, or damage to the unit, and
void your warranty.
Keep unit clean of vegetation and other materials.
They may become lodged between the cutting
attachment and shield.
To reduce fire hazard, replace a faulty muffler and
spark arrestor. Keep the engine and muffler free from
grass, leaves, excessive grease or carbon build up.
BRUSHCUTTER LT31CS ONLY:
WHILE
OPERATING WITH CUTTING BLADE
Read and understand all safety warnings before
operating this unit.
Always use the shoulder harness when using the
brush blade accessory.
Keep the J-handle between the operator and cutting
attachment or blade at all times.
NEVER cut when the cutting blade is 76 cm (30
inches) or more above the ground level.
Blade thrust may occur when the spinning blade
contacts an object that it does not immediately cut.
Blade thrust can be violent enough to propel the unit
and/or operator in any direction, possibly causing a
loss of control. Blade thrust can occur without warning
if the blade snags, stalls or binds. This is more likely to
occur in areas where it is difficult to see the material
being cut.
For operation with the brush blade, do not cut
anything thicker than 1/2 inch or a violent kickback
could occur.
RULES FOR SAFE OPERATION
5
Do not attempt to touch or stop the blade when it is
rotating.
•A coasting blade can cause injury while it continues to
spin after the engine is stopped or the throttle trigger
is released. Maintain proper control until the blade has
completely stopped rotating.
Do not run the unit at high speed when not cutting.
If you strike or become entangled with a foreign
object, stop the engine immediately and check for
damage. Have any damage repaired before attempting
further operations. Do not operate unit with a bent,
cracked or dull blade. Discard blades that are bent,
warped, cracked or broken.
Do not sharpen the cutting blade. Sharpening the blade
can cause the blade tip to break off while in use. This
can result in severe personal injury. Replace the blade.
Do not use the cutting blade for edging or as an edger;
severe personal injury to yourself or others may incur.
Use the cutting blade only for the purpose described
in this manual.
Stop the engine IMMEDIATELY if you feel excessive
vibration. Vibration is a sign of trouble. Inspect
thoroughly for loose nuts, bolts or damage before
continuing. Repair or replace affected parts as
necessary.
RULES FOR SAFE OPERATION
After Use
Clean cutting blades with a household cleaner to
remove any gum buildup. Oil the blade with machine
oil to prevent rust.
Lock up and store the cutting blade in an appropriate
area to protect the blade from unauthorized use or
damage.
OTHER SAFETY WARNINGS
Never store a fueled unit inside a building where fumes
may reach an open flame or spark.
Allow the engine to cool before storing or transporting.
Be sure to secure the unit while transporting.
Store the unit in a dry area, locked up or up high to
prevent unauthorized use or damage, out of the reach
of children.
Never douse or squirt the unit with water or any other
liquid. Keep handles dry, clean and free from debris.
Clean after each use, see Cleaning and Storage
instructions.
Keep these instructions. Refer to them often and use
them to instruct other users. If you loan someone this
unit, also loan them these instructions.
SAVE THESE
INSTRUCTIONS
6
SAFETY AND INTERNATIONAL SYMBOLS
This operator's manual describes safety and international symbols and pictographs that may appear on this product.
Read the operator's manual for complete safety, assembly, operating and maintenance and repair information.
RULES FOR SAFE OPERATION
SYMBOL MEANING
WEAR HEAD PROTECTION
WARNING: Falling objects can
cause severe head injury. Wear head
protection when operating this unit.
ON/OFF STOP CONTROL
ON / START / RUN
ON/OFF STOP CONTROL
OFF or STOP
•HOT SURFACE WARNING
Do not touch a hot muffler or cylinder.
You may get burned. These parts get
extremely hot from operation. They
remain hot for a short time even after
the unit is turned off.
SHARP BLADE
WARNING: Sharp blade on cutting
head guard. To prevent serious
injury, do not touch line cutting blade.
LT31CS ONLY: Bruscutters
Replace dull blade
Do not sharpen the cutting blade.
Sharpening the blade can cause the
blade tip to break off while in use. This
can result in severe personal injury.
CHOKE CONTROL
1. FULL choke position.
2. PARTIAL choke position.
3. RUN position.
LT31CS ONLY: TRIMMER/
BRUSHCUTTER SAFETY
WARNING: Thrown objects and
rotating cutter can cause severe injury.
Keep bystanders, especially children
and pets, at least 15 meters (50 ft.)
away from the cutting area. The cutting
head guard must be used when using
the trimmer cutting head.
SYMBOL MEANING
SAFETY ALERT SYMBOL
Indicates danger, warning, or
caution. May be used in conjunction
with other symbols or pictographs.
•WARNING - READ
OPERATOR'S MANUAL
Read the Operator’s Manual(s) and
follow all warnings and safety
instructions. Failure to do so can result
in serious injury to the operator and/or
bystanders.
WEAR EYE AND HEARING
PROTECTION
WARNING:
Thrown objects and loud
noise can cause severe eye injury and
hearing loss. Wear eye protection
meeting ANSI Z87.1-1989 standards and
ear protection when operating this unit.
Use a full face shield when needed.
KEEP BYSTANDERS AWAY
WARNING: Keep all bystanders,
especially children and pets, at least
50 feet (15 m) from the operating area.
PRIMER
Push primer bulb, fully and slowly,
10 times.
UNLEADED PETROL
Always use clean, fresh unleaded
petrol.
•OIL
Refer to operator's manual for the
proper type of oil.
THROWN OBJECTS CAN
CAUSE SEVERE INJURY
WARNING: Keep clear of blower
outlet. Never point the blower at
yourself or others. Objects can be
thrown from blower. Do not operate
unit without proper attachments and
guards in place.
12
3
7
KNOW YOUR UNIT
APPLICATIONS
As a trimmer:
Cutting grass and light weeds
Edging
Decorative trimming around trees, fences, etc.
Fuel Cap
Throttle
Control
D-Handle
Shaft
Grip
Primer
Bulb
Blue Choke
Lever
Air Filter/Muffler
Cover
Shaft
Tube
Starter
Rope Grip
Line Cutting Blade
Muffler
On/Off Stop
Control
Cutting Attachment
Trimmer Model
LT31
Take the time to identify the configuration of your unit, which is either a
LT31, LT31C or LT31CS. Use this page, and the two that follow, to
identify which unit is yours, then familiarize yourself with it.
8
APPLICATIONS
As a trimmer:
Cutting grass and light weeds
Edging
Decorative trimming around trees, fences, etc.
Cutting
Attachment
Shield
Fuel Cap
Throttle
Control
D-Handle
Cutting Attachment
Shaft Grip
Primer
Bulb
Air Filter/Muffler
Cover
Spark Plug
On/Off Stop Control
Shaft
Housing
Starter Rope
Grip
Line Cutting
Blade
Muffler
Support Fitting
Throttle Control
Blue Choke
Lever
KNOW YOUR UNIT
Trimmer Model
LT31C
9
KNOW YOUR UNIT
APPLICATIONS
As a trimmer:
Cutting grass and light weeds
Edging
Decorative trimming around trees, fences, etc.
As a brushcutter:
Cutting weeds and light bush of up to 1/2 inch in diameter
Cutting
Attachment
Shield
Fuel Cap
Throttle
Control
J-Handle
Cutting Attachment
Gear Housing
Shaft Grip
Primer Bulb
Air Filter/Muffler
Cover
Spark Plug
On/Off Stop Control
Shaft
Housing
Starter Rope
Grip
Blade Shield /
Shield Mount
Cutting Blade
Line Cutting
Blade
Muffler
Support Fitting
Throttle Lock-Out
Throttle Control
Blue Choke
Lever
Brushcutter
Model
LT31CS
10
ASSEMBLY INSTRUCTIONS
LT31CS:
J-handle
1. Place the J-handle between the top and middle
clamp pieces (Fig. 3).
(4) Screws
Top Clamp
J-Handle
Middle Clamp
Bottom Clamp
Nuts
2. While holding the three pieces together, install the four
(4) screws through the top clamp and into middle clamp.
NOTE: The holes in the top and middle clamp will line up
only when assembled correctly.
3. Place the clamps and the J-handle over the shaft
housing and onto the bottom clamp.
4. Hold each hex nut in the bottom clamp recess with a
finger. Start screws with a large Phillips screwdriver.
Do not tighten until you make the handle adjustment.
5. Slide the J-handle in or out until the arrow/white line on
the decal touches the clamp assembly (Fig. 4). You must
first loosen the screws if the handle is pre-installed.
Fig. 3
Fig. 4
6. While holding the unit in the operating position (Fig.
27), position the J-handle to the location that provides
you the best grip.
7. Tighten the clamp screws evenly, until the J-handle
is secure.
Decal
INSTALL AND ADJUST THE HANDLE
Use the following information to install or adjust the
handle onto your trimmer. Follow the instructions that
apply to your type of handle.
LT31:
Small D-handle
1. Push the D-handle down onto the shaft housing so
that the handle slants towards the shaft grip (Fig. 1).
The squared bolt hole in the handle is to the right.
2. Insert the shoulder bolt into the squared hole in the
handle and push through. On the left side of the
handle, place the washer on the bolt, then screw the
wing nut onto the bolt. Do not tighten until you make
the handle adjustment.
3. Rotate the D-handle to place the grip above the top
of the shaft housing. Place it a minimum of 15.24 cm
(6 inches) from the end of the shaft grip.
4. While holding the unit in the operating position
(Fig. 27), position the D-handle to the location that
provides you the best grip.
5. Tighten the wing nut until the D-handle is secure.
Fig. 1
Bolt
Washer
Wing Nut
Tighten
Shaft Grip
D-Handle
Minimum 6 inches
(15.24 cm)
Shaft Housing
LT31C: Large D-handle
1. Remove the screws and bottom clamp piece that
were installed on the D-handle for shipping.
2. Place D-handle the over the shaft housing and onto
the bottom clamp (Fig. 2). Place it a minimum of
15.24 cm (6 inches) from the end of the shaft grip.
(4) Screws
Shaft
Housing
D-Handle
Bottom Clamp
Shaft Grip
Minimum 6 inches
(15.24 cm)
Fig. 2
3. Start screws with a large Flat-head or T-25 Torx
screwdriver. Do not tighten until you make the
handle adjustment.
4. If the D-handle was pre-installed, loosen the screws
on the handle just enough to move it.
5. While holding the unit in the operating position
(Fig. 27), maneuver the D-handle to the location that
provides you the best grip.
6. Tighten the clamp screws evenly, until the D-handle
is secure.
11
ASSEMBLY INSTRUCTIONS
INSTALL CUTTING ATTACHMENT SHIELD
Use the following instructions if the cutting attachment
shield on your unit is not installed. Use only the
instructions that apply to the type of shaft and shield that
your unit is equipped with.
LT31
1. Place the cutting attachment shield onto the shaft
housing. Be sure the guard mounting bracket slides
into the slot on the edge of the cutting shield. Rotate
the shield into place, counterclockwise. The holes in
the guard mounting bracket and cutting attachment
shield will line up (Fig. 5).
To prevent serious
personal injury,
never operate the trimmer without the
cutting attachment shield in place.
WARNING:
2. From inside the cutting attachment shield, push the square
bolt through the hole until the threaded end protrudes
through the guard mounting bracket (Fig. 6).
Guard
Mounting
Bracket
Shaft Housing
Square Bolt
Cutting Attachment
Shield
3. Put the washer on the bolt, then screw the wing nut
onto the bolt and tighten. Figure 7 shows the
installation process from underneath the unit.
Guard Mounting Bracket
Wing Nut
Cutting Attachment and Shield: Underside View
Cutting
Attachment
Shield
Wing Nut
Washer
Square Bolt
Washer
Hole
Fig. 5
Fig. 6
Fig. 7
LT31C
1. Place the cutting attachment shield onto the shaft
housing above the clamp assembly (Fig. 8).
2. Push the cutting attachment shield down to the top of
the cutting attachment assembly and then rotate the
cutting attachment shield until the screw holes align and
the guard fits into the recessed pocket (Fig. 9)
.
3. Install the four (4) screws with a Phillips screwdriver
(Fig. 10).
Shaft Housing
(4) Screws
Clamp
Assembly
Cutting
Attachment
Assembly
Cutting Attachment
Shield
Recessed
Pocket
Fig. 8
Fig. 9
Fig. 10
12
Install the cutting attachment shield when using
the unit as a grass trimmer
Install the cutting attachment shield on the shield mount
by inserting the three (3) screws into the shield mount.
Tighten securely with a flat blade screwdriver (Fig. 14).
LT31CS ONLY:
REMOVE THE CUTTING
ATTACHMENT AND INSTALL THE CUTTING
BLADE
NOTE: To make cutting blade removal and installation easier,
place the unit on the ground or on a work bench
.
Remove the Cutting Attachment Shield
See Remove and Install the Cutting Attachment Shield.
(3) Screws
Cutting
Attachment
Shield
Shield Mount
Gear Housing
Fig. 14
The gear housing
gets hot with use. It
can result in injury to the operator. The
housing remains hot for a short time even
after the unit is turned off. Do not touch the
gear housing until it has cooled.
WARNING:
To avoid serious
personal injury, the
cutting attachment shield MUST be in place
at all times while operating the unit as a
grass trimmer.
WARNING:
LT31CS ONLY: INSTALL THE HARNESS
1. Push the strap through the center of the buckle.
2. Pull the strap over the cross bar and down through
the slot in the buckle (Fig. 11).
3. Put the harness on over head and onto shoulder.
Snap it on to the support fitting (Fig. 12).
4. Adjust length to fit the operator’s size. Pull tab to
lengthen, pull strap to shorten (Fig 13).
Support Fitting
Fig. 11
Fig. 12
Fig. 13
LT31CS ONLY: REMOVE AND INSTALL THE
CUTTING ATTACHMENT SHIELD
Remove the cutting attachment shield when
using the unit as a brushcutter
Remove the cutting attachment shield from the shield
mount by removing the three (3) screws with a flat blade
screwdriver (Fig. 14). Store parts for future use.
The cutting
attachment shield
should NOT be installed when operating the
unit with a blade. Remove the cutting
attachment shield before removing or
installing the blade.
WARNING:
Always use the
shoulder harness
when using the cutting blade to avoid
serious personal injury.
WARNING:
BRUSHCUTTER ASSEMBLY INSTRUCTIONS
13
BRUSHCUTTER ASSEMBLY INSTRUCTIONS
Cutting Attachment
Locking Rod
Slot
Locking Rod
Shaft Bushing Hole
Locking Rod Slot
Output Shaft
Bushing
Locking Rod
Output Shaft
2. Hold the locking rod in place by grasping it next to
the boom of the unit (Fig. 16).
3. While holding the locking rod, remove the cutting
attachment by turning it clockwise off of the output shaft
(Fig. 17). Store the cutting attachment for future use.
NOTE: The blade retainer under the cutting attachment
will be used when installing the cutting blade.
Fig. 15
Fig. 17
Fig. 16
Install the Cutting Blade
4. Place the cutting blade on the output shaft bushing
(Fig. 18).
Shield
Mount
Locking Rod
Cutting
Blade
Blade Retainer
Nut
Output Shaft
Bushing
Pilot Hole
Fig. 18
To avoid serious
personal injury,
always wear gloves while handling or
installing the blade.
WARNING:
Remove the Cutting Attachment
1.
Align the shaft bushing hole with the locking rod slot and
insert the locking rod into the shaft bushing hole (Fig. 15).
Fig. 19
Pilot Step
5. Make sure that the cutting blade is centered on the
pilot step and sitting flat against the output shaft
bushing (Fig. 19).
If the cutting blade
is off-center, the
unit will vibrate and the blade may fly off,
causing possible serious personal injury.
WARNING:
14
Fig. 22
LT31CS ONLY: REMOVE THE CUTTING
BLADE AND INSTALL THE CUTTING
ATTACHMENT
Remove the Cutting Blade
1. Align the shaft bushing hole with the locking rod slot
and insert the locking rod into the bushing hole (Fig. 15).
Fig. 20
9. Remove the locking rod from the locking rod slot.
1/4-1/2 turn
Counterclockwise
6. Align the shaft bushing hole with the locking rod
slot and insert the locking rod into the bushing hole
(Fig. 15).
7. Put the blade retainer and nut on the output shaft.
Make sure that the blade is installed correctly.
8. Tighten nut counterclockwise against the blade while
holding the locking rod:
If using a torque wrench and an 5/8 inch socket tighten
to: 37 - 38 N•m, 27 - 28 ft.•lb, 325 - 335 in•lb.
•Without a torque wrench, use a 5/8 inch closed-end or
socket wrench, turning the nut until the blade retainer
is snug against the shaft bushing. Make sure that the
blade is installed correctly, then rotate the nut an
additional 1/4 to 1/2 turn counterclockwise (Fig. 20).
Cutting Attachment
Locking Rod
Clockwise
6. Remove the locking rod.
7. Install the cutting attachment shield. Refer to Remove
and Install the Cutting Attachment Shield.
Blade Retainer
Output Shaft
Bushing
Fig. 21
BRUSHCUTTER ASSEMBLY INSTRUCTIONS
4. Remove the nut, blade retainer and blade. Store the
nut and blade together for future use in a secure
place. Store out of children’s reach.
Install the Cutting Attachment
5.
Align the shaft bushing hole with the locking rod slot and
insert the locking rod into the shaft bushing hole (Fig. 15).
Place the blade retainer on the output shaft with the flat
surface against the output shaft bushing (Fig. 22). Screw
the cutting attachment counterclockwise onto the output
shaft. Tighten securely.
NOTE: The blade retainer must be installed on the output
shaft in the position shown for the cutting
attachment to work correctly.
To avoid serious
personal injury,
always wear gloves while handling or
installing the blade.
WARNING:
Do not sharpen the
cutting blade.
Sharpening the blade can cause the blade tip
to break off while in use. This can result in
severe personal injury. Replace the blade.
WARNING:
To avoid serious
personal injury or
damage to the unit, do not start or operate this
unit with the locking rod in the locking rod slot.
WARNING:
To avoid serious
personal injury, the
cutting attachment shield MUST be in place at
all times while operating the unit as a trimmer.
WARNING:
2. Hold the locking rod in place by grasping it next to
the boom of the unit (Fig. 21).
3. While holding the locking rod, loosen the nut on the
blade by turning it clockwise with a 5/8 inch closed-
end or socket wrench (Fig. 21).
15
OIL AND PETROL INFORMATION
NOTE: Dispose of the old petrol/oil mix in accordance to
Federal, State and Local regulations.
OIL AND PETROL MIXING INSTRUCTIONS
Old and/or improperly mixed fuel are the main reasons
for the unit not running properly. Be sure to use fresh,
clean unleaded petrol. Follow the instructions carefully
for the proper petrol/oil mixture.
Definition of Blended Petrols
Today's petrols are often a blend of petrol and
oxygenates such as ethanol, methanol, or MTBE (ether).
Alcohol-blended petrol absorbs water. As little as 1%
water in the petrol can make petrol and oil separate. It
forms acids when stored. When using alcohol-blended
petrol, use fresh petrol (less than 60 days old).
Using Blended Petrols
If you choose to use a blended petrol, or its use is
unavoidable, follow recommended precautions:
Always use the fresh fuel mix explained in your
operator's manual
Always agitate the fuel mix before fueling the unit
Drain the tank and run the engine dry before storing
the unit
Using Fuel Additives
The bottle of 2-cycle oil that came with your unit
contains a fuel additive which will help inhibit corrosion
and minimize the formation of gum deposits. It is
recommended that you use our 2-cycle oil with this unit.
If unavailable, use a good 2-cycle oil designed for
air-cooled engines along with a fuel additive, such as
STA-BIL
®
Petrol Stabilizer or an equivalent. Add 23 ml
(0.8 oz) of fuel additive per gallon of fuel according to the
instructions on the container. NEVER add fuel additives
directly to the unit's fuel tank.
Thoroughly mix the proper ratio of 2-cycle engine oil
with unleaded petrol in a separate fuel can. Use a 40:1
petrol/oil ratio. Do not mix them directly in the engine
fuel tank. See the table below for specific petrol and oil
mixing ratios.
NOTE: 3.8 liters (1 gallon) of unleaded petrol mixed with
one 95 ml (3.2 oz) bottle of 2-cycle oil makes a
40:1 petrol/oil ratio.
UNLEADED PETROL 2 CYCLE OIL
3.8 LITERS
1 GALLON US
95 ml
3.2 FL. OZ
1 LITER 25 ml
+
MIXING RATIO - 40:1
Add fuel in a clean,
well ventilated
outdoor area. Wipe up any spilled fuel
immediately. Avoid creating a source of
ignition for spilt fuel. Do not start the engine
until fuel vapors dissipate.
WARNING:
Petrol is extremely
flammable. Ignited
Vapors may explode. Always stop the
engine and allow it to cool before filling the
fuel tank. Do not smoke while filling the
tank. Keep sparks and open flames at a
distance from the area.
WARNING:
Remove fuel cap
slowly to avoid injury
from fuel spray. Never operate the unit
without the fuel cap securely in place
.
WARNING:
For proper engine
operation and
maximum reliability, pay strict attention to
the oil and petrol mixing instructions on the
2-cycle oil container. Using improperly mixed
fuel can severely damage the engine.
CAUTION:
16
STARTING/STOPPING INSTRUCTIONS
Operate this unit only in a
well- ventilated outdoor
area. Carbon monoxide exhaust fumes can be lethal in
a confined area.
WARNING:
Avoid accidental starting.
Make sure you are in the
starting position when pulling the starter rope
(Fig. 26).
To avoid serious injury, the operator and unit
must be in a stable position while starting.
WARNING:
Start/On (I)
Stop/Off (O)
Fig. 25
Blue Choke Lever
Position 1
Position 3
Position 2
Primer Bulb
STARTING INSTRUCTIONS
STOPPING INSTRUCTIONS
1. Release your hand from the throttle control. Allow the engine
to cool down by idling.
2. Put the On/Off Stop Control in the OFF (O) position.
1. Mix petrol with oil. Fill fuel tank with petrol/oil mixture.
See Oil and Petrol Mixing Instructions.
2. Make sure the On/Off Stop Control in the ON ( I )
position (Fig. 23 or Fig. 24).
3. Fully press and release the primer bulb 10 times,
slowly. Some amount of fuel should be visible in the
primer bulb and fuel lines (Fig. 25). If you can’t see fuel
in the bulb, press and release the bulb as many times
as it takes before you can see fuel in it.
4. Place the blue choke lever in Position 1 (Fig. 25).
5. Crouch in the starting position (Fig. 26) and squeeze the
throttle control. Pull the starter rope 5 times.
6. Place the blue choke lever in Position 2.
7. While squeezing the throttle control (hold the throttle
lock-out also for the LT31CS model), pull the starter
rope out with a controlled and steady motion 1 to 4
times to start the engine.
NOTE: The unit uses Advanced Starting Technology™,
which significantly reduces the effort required to start
the engine. You must pull the starter rope out far
enough to hear the engine attempt to start. There is
no need to pull the rope briskly-- there is no harsh
resistance when pulling. Be aware that this starting
method is vastly different from (and much easier
than) what you may be used to.
8. Keep the throttle squeezed and allow the engine to
warm up for 15 to 30 seconds.
9. Place the blue choke lever in Position 3. The unit is
ready for use.
IF... The engine does not start, go back to step 3.
IF... The engine fails to start after a few attempts, place
the choke lever in Position 3 and squeeze the throttle
control. Pull the starter rope briskly 3 to 8 times. The
engine should start. If not, repeat.
IF WARM... If the engine is already warm, make sure the
On/Off Stop control is in the ON position and start the
unit with the blue choke lever in Position 2. After the
unit starts, move the blue choke lever to Position 3.
Fig. 26
Start/On (I) Stop/Off (O)
Throttle
Lock-Out
(LT31CS Only)
Throttle
Control
Fig. 24
Throttle Control
(Squeeze during a
standard start)
Trimmer
Equipped With
Advanced Starting
Technology™
Fig. 23
LT31
LT31C &
LT31CS
17
HOLDING THE TRIMMER
Before operating the unit, stand in the operating position
(Fig. 27). Check for the following:
The operator is wearing eye protection and proper
clothing
With a slightly-bent right arm, the operator’s right hand
is holding the shaft grip
The operator’s left arm is straight, the left hand holding
the handle
The unit is at waist level
The cutting attachment is parallel to the ground and
easily contacts the grass without the need to bend over
After you start the unit and once you are in the operating
position, hook the shoulder strap to the unit (LT31CS only).
OPERATING INSTRUCTIONS
Fig. 27
ADJUSTING TRIMMING LINE LENGTH
The Bump Head™ cutting attachment allows you to
release trimming line without stopping the engine. To
release more line, lightly tap the cutting attachment on the
ground (Fig. 28) while operating the trimmer at high speed.
NOTE: Always keep the trimming line fully extended.
Line release becomes more difficult as the cutting
line becomes shorter.
Each time the head is bumped, about 1 inch (25.4 mm) of
trimming line is released. A blade in the cutting
attachment shield will cut the line to the proper length if
excess line is released.
For best results, tap the Bump Head™ on bare ground or
hard soil. If line release is attempted in tall grass, the
engine may stall. Always keep the trimming line fully
extended. Line release becomes more difficult as the
cutting line becomes shorter.
NOTE: Do not rest the Bump Head™ on the ground
while the unit is running.
Fig. 28
Some line breakage will occur from:
Entanglement with foreign matter
Normal line fatigue
Attempting to cut thick, stalky weeds
Forcing the line into objects such as walls or fence posts
TIPS FOR BEST TRIMMING RESULTS
For best trimming results, operate unit at full throttle.
Keep the cutting attachment parallel to the ground.
Do not force the cutting attachment. Allow the tip of
the line to do the cutting, especially along walls.
Cutting with more than the tip will reduce cutting
efficiency and may overload the engine.
Cut grass over 8 inches (200 mm) by working from top
to bottom in small increments to avoid premature line
wear or engine drag.
Cut in the following manner, depending on your unit.
This improves the unit's cutting efficiency. Clippings
are thrown away from the operator.
• LT31CS: cut from left to right
LT31 & LT31C: cut from right to left
Slowly move the trimmer into and out of the cutting
area at the desired height. Move either in a forward-
backward or side-to-side motion. Cutting shorter
lengths produces the best results.
Trim only when grass and weeds are dry.
The life of your cutting line is dependent upon:
Proper adherence of explained trimming techniques
What vegetation is cut
Where vegetation is cut
For example, the line will wear faster when trimming against
a foundation wall as opposed to trimming around a tree.
Do not remove or alter
the line cutting blade
assembly. Excessive line length will make the
clutch overheat. This may lead to serious
personal injury or damage to the unit.
CAUTION:
Always wear eye,
hearing, foot and
body protection to reduce the risk of injury
when operating this unit.
WARNING:
Trimmer
Brushcutter
18
Fig. 29
Fig. 30
DECORATIVE TRIMMING
Decorative trimming is accomplished by removing all
vegetation around trees, posts, fences and more.
Rotate the whole unit so that the cutting attachment is at
a 30° angle to the ground (Fig. 29).
LT31CS ONLY: USING THE CUTTING
BLADE
Before operating the unit with the cutting blade, stand in
the operating position (Fig. 30). Refer to Holding the
Trimmer.
Cutting Blade Operating Tips
To establish a rhythmic cutting procedure:
Plant feet firmly, comfortably apart.
Bring the engine to full throttle before entering the
material to be cut. At full throttle the blade has
maximum cutting power and is less likely to bind, stall
or cause blade thrust (which can result in serious
personal injury to the operator or others).
Cut while swinging the upper part of your body from
left to right.
Always release the throttle trigger and allow the engine
to return to idle speed when not cutting.
When you are finished, always unsnap the unit from
the harness before taking off the harness.
Swing the unit in the opposite direction as the blade
spins, which increases the cutting action.
After the return swing, move forward to the next area
to be cut plant your feet again.
The cutting blade is designed with a second cutting
edge. You can use it by removing the blade, turning it
upside down, and reinstalling it.
To reduce the chance of material wrapping around the
blade, follow these steps:
Cut at full throttle
Swing the unit into material to be cut from your left to
your right (Fig. 30)
Avoid the material just cut as you make the return swing
OPERATING INSTRUCTIONS
Always wear eye,
hearing, foot, body
protection and the shoulder strap to reduce the
risk of injury when operating this unit.
WARNING:
Do not use the
cutting blade for
edging or as an edger. Severe personal injury
to yourself or others can result.
WARNING:
The blade continues
to spin after the
engine is turned off. The coasting blade can
seriously cut you if accidentally touched.
WARNING:
Do not sharpen the
cutting blade.
Sharpening the blade can cause the blade tip
to break off while in use. This can result in
severe personal injury to yourself or others.
Replace the blade.
WARNING:
Bl
ade thrust may
occur when the
spinning blade contacts an object that it does
not immediately cut. Blade thrust can be violent
enough to cause the unit and/or operator to be
propelled in any direction, and possibly lose
control of the unit. Blade thrust can occur
without warning if the blade snags, stalls or
binds. This is more likely to occur in areas where
it is difficult to see the material being cut.
WARNING:
Do not clear away
any cut material with
the engine running or blade turning. To avoid
serious personal injury, turn off the engine.
Allow the blade to stop before removing
materials wrapped around the blade shaft.
WARNING:
19
MAINTENANCE SCHEDULE
Perform these required maintenance procedures at the
frequency stated in the table. These procedures should
also be a part of any seasonal tune-up.
NOTE: Some maintenance procedures may require
special tools or skills. If you are unsure about
these procedures take your unit to any non-road
engine repair establishment, individual or
authorized service dealer.
NOTE: Maintenance, replacement, or repair of the
emission control devices and system may be
performed by any non-road engine repair
establishment, individual or authorized service
dealer.
In order to assure peak performance of your engine,
inspection of the engine exhaust port may be necessary
after 50 hours of operation. If you notice lost RPM, poor
performance or general lack of acceleration, this service
may be required. If you feel your engine is in need of this
inspection, refer service to any non-road engine repair
establishment, individual or authorized service dealer for
repair. DO NOT attempt to perform this process yourself
as engine damage may result from contaminants
involved in the cleaning process for the port.
FREQUENCY MAINTENANCE REQUIRED REFER TO
Before starting engine Fill fuel tank with fresh fuel Page 15
Every 10 hours Clean and re-oil air filter Page 26
Every 25 hours
Check and clean spark arrestor
Check spark plug condition and gap
Page 27
Page 28
Every 50 hours
Inspect exhaust port and spark arrestor screen for clogging or
obstruction to assure maximum performance levels
Page 27
MAINTENANCE AND REPAIR INSTRUCTIONS
To prevent serious
injury, never perform
maintenance or repairs with unit running.
Always service and repair a cool unit.
Disconnect the spark plug wire to ensure that
the unit cannot start.
WARNING:
This section covers both SplitLine™ and standard single
line installation.
Always use original equipment manufacturer 2.03 mm
(0.080 in) replacement line. Line other than the specified
may make the engine overheat or fail.
There are two methods to replace the trimming line:
• Wind the inner reel with new line
• Install a prewound inner reel
Winding the Existing Inner Reel
1. Hold the outer spool with one hand and unscrew the
Bump Knob™ counterclockwise (Fig. 31). Inspect the
bolt inside the Bump Knob to make sure it moves
freely. Replace the Bump Knob if damaged.
2. Remove the inner reel from the outer spool (Fig. 32).
Bump Knob™
Bolt
Fig. 31
Inner Reel
Spring
Outer Spool
Indexing Teeth
Fig. 33
Fig. 32
Never use metal-
reinforced line, wire,
chain or rope. These can break off and
become dangerous projectiles.
WARNING:
LINE INSTALLATION
Your trimmer is equipped with one of three cutting
attachments. Refer only to the section that applies to the
type of cutting attachment that your unit is equipped with.
LT31 LINE INSTALLATION: SMALL BUMP HEAD
20
3. Remove spring from the inner reel (Fig. 32).
4. Use a clean cloth to clean the the inner reel, spring,
shaft, and inner surface of the outer spool.
5. Check the indexing teeth on the inner reel and outer
spool for wear (Fig. 33). If necessary, remove burrs
or replace the reel and spool.
MAINTENANCE AND REPAIR INSTRUCTIONS
Fig. 38
Fig. 34
NOTE: SplitLine™ can only be used with the inner reel
with the slotted holes. Single line can be used on
either type of inner reel. Use Figure 34 to identify
the inner reel you have.
NOTE: Always use the correct line length when installing
trimming line on the unit. The line may not release
properly if the line is too long.
Single Line Installation
Go To Step 8 for SplitLine™ Installation
6. Take approximately 6 m (20 feet) of new trimming
line, loop it into two equal lengths. Insert each end of
the line through one of the two holes in the inner reel
(Fig. 35). Pull the line through the inner reel so that
the loop is as small as possible.
7. Wind the lines in tight even layers, onto the reel
(Fig. 36). Wind the line in the direction indicated on
the inner reel. Place your index finger between the
two lines to stop the lines from overlapping. Do not
overlap the ends of the line. Proceed to step 11.
SplitLine™ Installation
8. Take approximately 3 m (10 feet) of new trimming
line. Insert one end of the line through one of the two
holes in the inner reel (Fig. 37). Pull the line through
the inner reel until only about 4 inches is left out.
9. Insert the end of the line into the open hole in the
inner reel and pull the line tight to make the loop as
small as possible (Fig. 37).
10. Before winding, split the line back about 6 inches.
11. Wind the line in tight even layers in the direction
indicated on the inner reel.
NOTE: Failure to wind the line in the direction indicated will
cause the cutting attachment to operate incorrectly.
Slotted
Holes
For Use with SplitLine™
or Single Line
For Use with Single
Line ONLY
Holding Slots
12. Insert the ends of the line into the two holding slots
(Fig. 38).
13. Insert the ends of the line through the eyelets in the
outer spool and place inner reel with spring inside the
outer spool (Fig. 39). Push the inner reel and outer
spool together. While holding the inner reel and outer
spool, grasp the ends and pull firmly to release the
line from the holding slots in the reel.
Loop
Fig. 35
Fig. 36
Loop
Fig. 37
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MTD Yard Machines LT31 User manual

Category
Grass trimmers
Type
User manual

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