Portable Grinder
Amoladora recta
!"#$%&
GP 2
HANDLING INSTRUCTIONS
INSTRUCCIONES DE MANEJO
!"
Read through carefully and understand these instructions before use.
Leer cuidadosamente y comprender estas instrucciones antes del uso.
!"#$%&
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Tapered portion
Collet chuck
Spindle
Tighten
Collet chuck
Wear limit
No. of carbon brush
Parte cónica
Boquilla de mordazas
Husillo
Apretar
Boquilla de mordazas
Límite de desgaste
No. de escobilla de carbón
12
3
12 mm
5 mm
21
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GENERAL OPERATIONAL PRECAUTIONS
WARNING! When using electric tools, basic safety
precautions should always be followed to reduce the
risk of fire, electric shock and personal injury, including
the following.
Read all these instructions before operating this product
and save these instructions.
For safe operations:
1. Keep work area clean. Cluttered areas and benches
invite injuries.
2. Consider work area environment. Do not expose
power tools to rain. Do not use power tools in
damp or wet locations. Keep work area well lit.
Do not use power tools where there is risk to cause
fire or explosion.
3. Guard against electric shock. Avoid body contact
with earthed or grounded surfaces (e.g. pipes,
radiators, ranges, refrigerators).
4. Keep children and infirm persons away. Do not let
visitors touch the tool or extension cord. All visitors
should be kept away from work area.
5. Store idle tools. When not in use, tools should be
stored in a dry, high or locked up place, out of reach
of children and infirm persons.
6. Do not force the tool. It will do the job better and
safer at the rate for which it was intended.
7. Use the right tool. Do not force small tools or
attachments to do the job of a heavy duty tool. Do
not use tools for purposes not intended; for example,
do not use circular saw to cut tree limbs or logs.
8. Dress properly. Do not wear loose clothing or
jewelry, they can be caught in moving parts. Rubber
gloves and non-skid footwear are recommended
when working outdoors. Wear protecting hair
covering to contain long hair.
9. Use eye protection. Also use face or dust mask if
the cutting operation is dusty.
10. Connect dust extraction equipment.
If devices are provided for the connection of dust
extraction and collection facilities ensure these are
connected and properly used.
11. Do not abuse the cord. Never carry the tool by the
cord or yank it to disconnect it from the receptacle.
Keep the cord away from heat, oil and sharp edges.
12. Secure work. Use clamps or a vise to hold the work.
It is safer than using your hand and it frees both
hands to operate tool.
13. Do not overreach. Keep proper footing and balance
at all times.
14. Maintain tools with care. Keep cutting tools sharp
and clean for better and safer performance. Follow
instructions for lubrication and changing
accessories. Inspect tool cords periodically and if
damaged, have it repaired by authorized service
center. Inspect extension cords periodically and
replace, if damaged. Keep handles dry, clean, and
free from oil and grease.
15. Disconnect tools. When not in use, before servicing,
and when changing accessories such as blades,
bits and cutters.
16. Remove adjusting keys and wrenches. Form the
habit of checking to see that keys and adjusting
wrenches are removed from the tool before turning
it on.
17. Avoid unintentional starting. Do not carry a plugged-
in tool with a finger on the switch. Ensure switch is
off when plugging in.
18. Use outdoor extension leads. When tool is used
outdoors, use only extension cords intended for
outdoor use.
19. Stay alert. Watch what you are doing. Use common
sense. Do not operate tool when you are tired.
20. Check damaged parts. Before further use of the
tool, a guard or other part that is damaged should
be carefully checked to determine that it will operate
properly and perform its intended function. Check
for alignment of moving parts, free running of
moving parts, breakage of parts, mounting and any
other conditions that may affect its operation. A
guard or other part that is damaged should be
properly repaired or replaced by an authorized
service center unless otherwise indicated in this
handling instructions. Have defective switches
replaced by an authorized service center. Do not
use the tool if the switch does not turn it on and off.
21. Warning
The use of any accessory or attachment, other than
those recommended in this handling instructions,
may present a risk of personal injury.
22. Have your tool repaired by a qualified person.
This electric tool is in accordance with the relevant
safety requirements. Repairs should only be carried
out by qualified persons using original spare parts.
Otherwise this may result in considerable danger
to the user.
SPECIFICATIONS
* Be sure to check the nameplate on product as it is subject to change by areas.
** This varies depending on the area.
Voltage (by areas)* (110V, 115V, 120V, 127V, 220V, 230V, 240V)
Input* 520 W
No-Load Speed* 25000 / min
Max. Wheel Diam.* 25 mm
Collet chuck Capacity** 6 mm
Weight (without cord) 1.75 kg
English
08.6.2, 10:28 AM2
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English
STANDARD ACCESSORIES
(1) Wrench (17 mm) ....................................................... 1
(2) Wrench (12 mm) ....................................................... 1
Standard accessories are subject to change without
notice.
OPTIONAL ACCESSORIES (sold separately)
䡬 Collet chuck
for 3 mm shaft
for 3.175 mm(1/8”) shaft
for 6.35 mm (1/4”) shaft
for 8 mm shaft
Dimensions and handling methods other than the
shaft hole are the same as those for the 6mm collet
chuck.
䡬 Wheels with 6 mm shaft
All wheels are provided with WA grain, 60 granding,
and P bonding and are suitable for grinding general
and special steel materials.
KA-4 KA-5 KA-8 KA-12 KA-13
䡬 Wheels with 3 mm shaft
All wheels are provided with WA grain, 80 granding
and P bonding and are suitable for grinding general
and special steel materials.
KA-20 KC-20 KC-22 KC-23 KC-24
䡬 Dresser
䡬 Case
Optional accessories are subject to change without notice.
APPLICATIONS
䡬 Finishing of dies for press working, die casting and
moulding.
䡬 Finishing of thread cutting dies, tools and other small
parts.
䡬 Internal grinding of tools and machine parts.
PRIOR TO OPERATION
1. Power source
Ensure that the power source to be utilized conforms
to the power requirements specified on the product
nameplate.
2. Power switch
Ensure that the power switch is in the OFF position. If
the plug is connected to a receptacle while the power
switch is in the ON position, the power tool will start
operating immediately, which could cause a serious
accident.
3. Extension cord
When the work area is removed from the power
source, use an extension cord of sufficient thickness
and rated capacity. The extension cord should be
kept as short as practicable.
4. Installing a wheel
Install the wheel so that length is less than 15 mm.
If is longer, abnormal vibration will occur, and the
machine is not only negatively affected, but there is a
possibility of a serious accident.
Make the as small as possible.
When d = 6 mm, 6.35 mm (1/4”), 8 mm, D of the
wheel should be less than 25 mm. If a wheel with D
more than 25 mm is used, the circumference speed
exceeds the safety limit and the wheel will break.
Never use such a wheel.
Distance L varies for D. Determine L referring to the
table below.
When d = 3 mm, 3.175 mm (1/8”), D should be less
than 10 mm. Determine L referring to the table below.
Wheels can be simply attached and detached by
using the two wrenches (Fig. 2).
NOTE
䡬 Do not tighten the collet chuck by inserting a shaft
thinner than the regular shaft diameter (6 mm) in the
chuck or in an empty condition. This practice will
damage the collet chuck.
䡬 When installing a wheel with shaft, tighten the collet
chuck after applying a small quantity of spindle oil
(or sewing machine oil) to the tapered portion
indicated in Fig. 1.
(when = 15 mm)
d3 mm, 3.175 mm (1/8”) 6 mm, 6.35 mm (1/4”) 8 mm
D5 mm6 mm 8 mm 10 mm 13 mm 16 mm 20 mm 25 mm 25 mm
L 10 mm 13 mm 16 mm 13 mm 40 mm 40 mm 25 mm 25 mm 32 mm
01Eng_GP2_ChT 6/2/08, 10:02 AM3
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English
HOW TO USE
1. Switching operation
(1) When moving the switch lever to the right (ON side),
power is applied; when moving it to the left (OFF
side), power is switched off.
(2) When first turning on the switch after installing a
new wheel, hold the grider away from your body to
avoid any danger of a wheel shattering due to an
imperfection.
(3) Before starting, test the machine with the wheel
pointed in a safe direction.
2. Precautions on operation
(1) Lightly press the wheel to the material to be ground.
When grinding materials, high-speed revolution is
necessary. Use a hand grinder with high-speed
revolution, minimizing the pressing force.
(2) Dressing the wheel
After attaching a wheel, correct deflection of the wheel
center by using a dresser. If the wheel center is
eccentric, not only precise finishing cannot be
achieved but also grinder vibration increases,
lowering grinder accuracy and durability.
A clogged or worn wheel will spoil the finishing
surface or lower grinding efficiency. Occasionally
dress the wheel by applying the dresser.
WHEEL SELECTING METHOD
Types of wheels are varied according to the materials to
be ground. Select a wheel appropriate for the material to
be ground.
The following table is an out line of wheels and materials
to be ground.
Materials to be ground Grain Grading
Bonding degree
Structure Bonding agent
Mild steel, hard steel,
WA 60 ~ 80 P m V
forged steel
Cast iron C 36 M - O m V
Brass, bronze, aluminium C 36 J - K m V
Ceramic WA 60 ~ 80 M m V
Synthetic resin C 36 K - M m V
Small-scaled wheels with shaft are prepared for grinding
small surfaces. Their dimensions and shapes are shown
in “OPTIONAL ACCESSORIES”.
Since wheel shaft diameter is 3 mm, use the collet chuck
for 3 mm shaft sold separately by your HITACHI dealer
as an optional accessory.
MAINTENANCE AND INSPECTION
1. Inspecting the wheel
Ensure that the wheel is free of cracks and surface
defects.
2. Inspecting the mounting screws
Regularly inspect all mounting screws and ensure
that they are properly tightened. Should any of the
screws be loose, retighten them immediately. Failure
to do so could result in serious hazard.
3. Maintenance of the motor
The motor unit winding is the very “heart” of the
power tool.
Exercise due care to ensure the winding does not
become damaged and/or wet with oil or water.
4. Inspecting the carbon brushes (Fig. 3)
The motor employs carbon brushes which are
consumable parts. Since an excessively worn carbon
brush can result in motor trouble, replace the carbon
brushes with new ones having the same carbon brush
No. shown in the figure when it becomes worn to or
near the “wear limit”. In addition, always keep carbon
brushes clean and ensue that they slide freely within
the brush holders.
5. Replacing carbon brushes
Disassemble the brush caps with a slotted-head
screwdriver. The carbon brushes can then be easily
removed.
6. Service parts list
A: Item No.
B: Code No.
C: No. Used
D: Remarks
CAUTION
Repair, modification and inspection of Hitachi Power
Tools must be carried out by an Hitachi Authorized
Service Center.
This Parts List will be helpful if presented with the
tool to the Hitachi Authorized Service Center when
requesting repair or other maintenance.
In the operation and maintenance of power tools, the
safety regulations and standards prescribed in each
country must be observed.
MODIFICATIONS
Hitachi Power Tools are constantly being improved
and modified to incorporate the latest technological
advancements.
Accordingly, some parts (i.e. code numbers and/or
design) may be changed without prior notice.
NOTE:
Due to HITACHI’s continuing program of research and
development, the specifications herein are subject to
change without prior notice.
01Eng_GP2_ChT 6/2/08, 10:02 AM4
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806
Code No. 99472632 N
Printed in Japan
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