Chicago Electric Item 61610 Owner's manual

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Ta b l e o f Co n t e n t s

Safety ......................................................... 3

Specifications ............................................. 5

Operation .................................................... 6

Maintenance and Servicing ........................ 9

Parts List and Diagram .............................. 10

Warranty .................................................... 12

W ARNING SYMB OL S AND D EFINITIONS

This is the safety alert symbol. It is used to alert you to potential

personal injury hazards. Obey all safety messages that

follow this symbol to avoid possible injury or death.

Indicates a hazardous situation which, if not avoided,

will result in death or serious injury.

Indicates a hazardous situation which, if not avoided,

could result in death or serious injury.

Indicates a hazardous situation which, if not avoided,

could result in minor or moderate injury.

Addresses practices not related to personal injury.

SAFETY OPERATION MAINTENANCESPECIFICATIONS

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IMPORTANT SAFETY INFORMATION

W h e n u s i n g h e l m e t , b a s i c s a f e t y p r e c a u t i o n s s h o u l d a l w a y s b e f o l l o w e d t o

r e d u c e t h e r i s k o f p e r s o n a l i n j u r y a n d d a m a g e t o e q u i p m e n t .

Th e w a r n i n g s , c a u t i o n s , a n d i n s t r u c t i o n s d i s c u s s e d i n t h i s i n s t r u c t i o n m a n u a l c a n n o t c o v e r a l l p o s s i b l e

c o n d i t i o n s a n d s i t u a t i o n s t h a t m a y o c c u r . It m u s t b e u n d e r s t o o d b y t h e o p e r a t o r t h a t c o m m o n s e n s e

a n d c a u t i o n a r e f a c t o r s w h i c h c a n n o t b e b u i l t i n t o t h i s p r o d u c t , b u t m u s t b e s u p p l i e d b y t h e o p e r a t o r .

Re a d a l l i n s t r u c t i o n s b e f o r e u s i n g t h i s h e l m e t !

W ARNING

INH AL ATION H AZ ARD :

W e l d i n g a n d Pl a s m a Cu t t i n g Pr o d u c e

TOX IC FU MES.

Exposure to welding or cutting exhaust

fumes can increase the risk of developing

certain cancers, such as cancer of the

larynx and lung cancer. Also, some

diseases that may be linked to exposure

to welding or plasma cutting exhaust

fumes are:

• Early onset of Parkinson’s Disease

• Heart disease • Ulcers

• Damage to the reproductive organs

•Inammationofthesmallintestineor

stomach • Kidney damage

• Respiratory diseases such as

emphysema, bronchitis, or pneumonia

Use natural or forced air ventilation and

wear a respirator approved by NIOSH to

protect against the fumes produced to

reduce the risk of developing the above

illnesses.

1. D o n o t u s e t h e W e l d i n g H e l m e t i f t h e l e n s i s

c r a c k e d , i f t h e l e n s o r s e n s o r s a r e d i r t y , o r i f

t h e l e n s o r f r o n t r e t a i n i n g f r a m e i s l o o s e .

2. K e e p w o r k a r e a c l e a n . Cluttered

areas invite injuries.

3. Ob s e r v e w o r k a r e a c o n d i t i o n s . Do not use

welding helmets in damp or wet locations.

Do not expose to rain. Keep work area well

lit. Do not use auto-darkening helmets in the

presence of flammable gases or liquids.

4. K e e p c h i l d r e n a w a y . Children must never

be allowed in the work area. Do not let them

handle this helmet. Dress properly. Do not

wear loose clothing or jewelry. Keep your hair,

clothing and gloves away from moving parts.

5. St o r e i d l e e q u i p m e n t . When not in use,

helmets must be stored in a dry location

to inhibit rust. Always lock up helmets

and keep out of reach of children.

6. D r e s s p r o p e r l y . Do not wear loose clothing

or jewelry as they can be caught in moving

parts. Protective gear is essential to protect

against welding rays, some examples are: a

leather welding apron, welding sleeves, jeans

without cuffs, work boots. Wear restrictive

hair covering to contain long hair.

7. U s e e y e a n d e a r p r o t e c t i o n . When welding,

wear ANSI-approved impact safety goggles under

the Welding Helmet. Wear a NIOSH-approved

respirator and hearing protection when welding.

8. St a y a l e r t . Watch what you are doing, use

common sense. Do not weld when you are tired.

9. Ch e c k f o r d a m a g e d p a r t s . Before using any

helmet, any part that appears damaged should be

carefully checked to determine that it will operate

properly and perform its intended function. Check

for alignment and binding of moving parts; any

broken parts or mounting fixtures; and any other

condition that may affect proper operation. Any

part that is damaged should be properly repaired

or replaced by a qualified technician. Do not use

the helmet if any switch does not operate properly.

10. Re p l a c e m e n t p a r t s a n d a c c e s s o r i e s . When

servicing, use only identical replacement parts.

Use of any other parts can render helmet ineffective,

possibly causing eye damage, and will void the

warranty. Only use accessories intended for

use with this helmet. Approved accessories

are available from Harbor Freight Tools.

11. D o n o t w e l d i f u n d e r t h e i n f l u e n c e o f

a l c o h o l o r d r u g s . Read warning labels on

prescriptions to determine if your judgment

or reflexes are impaired while taking drugs.

If there is any doubt, do not weld.

SAFETYOPERATIONMAINTENANCE SPECIFICATIONS

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12. Ma i n t e n a n c e . For your safety, service

and maintenance should be performed

regularly only by a qualified technician.

13. Th i s h e l m e t p r o v i d e s p r o t e c t i o n f o r i n t e n d e d

p u r p o s e s o n l y . There are certain applications

for which this helmet was designed. Do not

modify this helmet and do not use this helmet

for a purpose for which it was not intended:

a. Th e W e l d i n g H e l m e t is not suitable

for laser welding or Oxyacetylene

Welding/Cutting processes.

b. Th e W e l d i n g H e l m e t will not protect

against severe impact hazards.

c. Th e W e l d i n g H e l m e t will not protect against

explosive devices or corrosive liquids.

14. U s e o n l y a t t e m p e r a t u r e s w i t h i n t h e o p e r a t i n g

r a n g e f o r y o u r m o d e l a s s t a t e d o n t h e

s p e c i f i c a t i o n s c h a r t i n t h i s m a n u a l .

15. Maintain the helmet and lens correctly

to help ensure reliable protection:

a. Clean filter’s surfaces regularly. Keep sensors

and solar cells clean using a clean lint-

free tissue/cloth. Do not use any solvents

on filter’s screen or helmet components.

Protect filter from liquid and dirt contact.

Do not immerse the filter in water.

b. Should the Auto-Darkening Welding Helmet

not darken upon striking an arc, stop

welding immediately and have the helmet

checked by a qualified service technician.

c. Regularly replace the Front Lens Cover

if it becomes cracked, scratched,

pitted, or otherwise damaged.

d. Do not make any modifications to either the

Auto-Darkening Filter or the rest of the helmet,

other than those specified in this manual. Do

not use any replacement parts other than

those specified in this manual. Unauthorized

modifications and replacement parts will

void the warranty and expose the user to

the risk of personal injury. Do not open or

tamper with the Auto-Darkening Filter.

16. Do not place the Welding Helmet’s Auto-

Darkening Filter on a hot surface.

17. SEV ERE PERSONAL INJ U RY a n d / o r

B L IND NESS m a y o c c u r i f t h e u s e r f a i l s t o

f o l l o w t h e a f o r e m e n t i o n e d w a r n i n g s a n d / o r

f a i l s t o f o l l o w t h e o p e r a t i o n i n s t r u c t i o n s .

18. Maintain labels and nameplates on the tool.

These carry important safety information.

If unreadable or missing, contact

Harbor Freight Tools for a replacement.

SAV E TH ESE INSTRU CTIONS.

SAFETY OPERATION MAINTENANCESPECIFICATIONS

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Sp e c i f i c a t i o n s

Description Auto-Darkening Welding Helmet

Power Source Solar powered cells with battery

assistance (not rechargeable)

Operating Temperature 14° to 149° F

Resting Shade Shade# 4

Shade Range 9 to 13

UV/IR Protection Up to DIN 16 at all times

Lens Type ANSI Z87.1-2010 approved

Viewing Area 3-3/4" x 1-2/3"

Welding Protection

Types

For all arc welding processes including MIG/Flux

welding, stick welding, TIG welding (10+ amps), plasma

arc welding/cutting and air carbon cutting. Not for

Laser Welding or Oxyacetylene Welding/Cutting

Lens Switching Speed (Clear to Dark) 1/25,000 second

Sensitivity Adjustment Min – Max adjustable

Grinding Mode Transforms helmet to grinding shield

without shade flickering

Power ON / OFF Fully Automatic

Shell Material High Impact-Resistant Plastic Polyamide Nylon

Storage Temperature - 4°to158°F

Features Ratcheting headband with replaceable padded

sweatband, 2 independent arc sensors which

reduce the risk of blocked sensors during out-of-

position welding, variable Shade Control Knob

adjusts from #9 to #13 with a #4 resting shade,

Delay Control Knob, Sensitivity Control Knob

Sh a d e G u i d e Ch a r t

W e l d i n g

Pr o c e s s

Ar c Cu r r e n t ( Am p e r e s )

10 20 40 80 125 175 250 300 450

5 15 30 60 100 150 225 275 350 500

Stick/Arc 9 10 11 12 13

Mild Steel MIG

(argon shielded)

10 11 12 13

Mild Steel MIG,

(CO

shielded)

10 11 12 13

Aluminum MIG 10 11 12 13

TIG 10 11 12 13

Flux Core 10 11 12 13

Plasma Cutting 11 12 13

Plasma Welding 9 10 11 12 13

SAFETYOPERATIONMAINTENANCE SPECIFICATIONS

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Op e r a t i n g In s t r u c t i o n s

Re a d t h e ENTIRE IMPORTANT SAFETY INFORMATION s e c t i o n a t t h e b e g i n n i n g o f t h i s

m a n u a l i n c l u d i n g a l l t e x t u n d e r s u b h e a d i n g s t h e r e i n b e f o r e s e t u p o r u s e o f t h i s p r o d u c t .

Fu n c t i o n

The Auto-Darkening Welding Helmet is designed to protect the eyes and face from sparks, splatter, and

harmful radiation under normal welding conditions. The Auto-Darkening Filter automatically changes from

a clear state to a dark state when an arc is struck, and it returns to the clear state when welding stops.

B e f o r e W e l d i n g

The Auto-Darkening Welding Helmet comes ready for

use. Prior to first use, remove the protective film from

both sides of the lens (if not already done), adjust the

position of the headband, select the correct shade

number for the welding application, and test the helmet

for proper operation as described below.

Check the Front Lens Cover to make sure that it is

clean, and that no dirt is covering the two sensors

on the front of the Filter Cartridge. Also check the

Inside Lens Cover and the Lens Retaining Frame,

and make sure that they are secured in place.

Inspect all operating parts before each use for signs

of wear or damage. Any scratched, cracked, or

pitted parts should be replaced immediately before

using again to avoid severe personal injury.

Fi g u r e A

Sh a d e Nu m b e r a n d G r i n d i n g Mo d e Se l e c t i o n

1. Select the shade number required (see Shade

Guide Chart on the previous page) by turning

the Shade Control Knob. Be sure that the

shade number of the Welding Helmet is the

correct shade number for your application.

No t e : If a selection of shades are recommended

for your application, try the darkest setting first.

2. The shade number can be set from 9 to 13 by

turning the Shade Control Knob until the arrow

points to the desired shade number. See Figure B.

3. Remember to check with the Shade Guide

Chart on the previous page to determine the

proper shade number for your application.

Im p o r t a n t : Test the helmet auto-darkening filter lens

before welding. While wearing the helmet, briefly

strike an arc, keeping your face and eyes turned

slightly away, and to one side. The lens should darken

evenly when not directly facing the arc. If it does not

darken properly, do not use the Welding Helmet.

G r i n d Mo d e Se t t i n g

To c h a n g e t o G r i n d i n g Mo d e , r o t a t e t h e

Sh a d e Co n t r o l K n o b c o u n t e r c l o c k w i s e t o

G r i n d . Th i s t u r n s o f f t h e s h a d e f u n c t i o n s o

t h e h e l m e t l e n s s t a y s c l e a r . U s e t h i s f u n c t i o n

t o p r o v i d e p r o t e c t i o n w h i l e g r i n d i n g .

CAU TION! Se t t h e h e l m e t t o t h e p r o p e r

s h a d e s e t t i n g b e f o r e w e l d i n g a g a i n .

Fi g u r e B

Sh a d e

Co n t r o l

K n o b

Te n s i o n

Ad j u s t m e n t

K n o b

SAFETY OPERATION MAINTENANCESPECIFICATIONS

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Ad j u s t i n g H e a d b a n d

Adjust the Headband so that the helmet

is seated securely on your head as low

as possible and close to your face.

Adjust the Headband width by turning the

Headband Adjustment Knob to make sure the

Front Lens Cover is aligned with your eyes.

Adjust the Headband height by tightening or loosening

the top strap until the Helmet fits snug on your head.

Once the Headband is properly adjusted, lower the

Helmet over your face until the proper angle is found.

Then turn the Tension Adjustment Knobs on either side

of the helmet, locking the helmet’s angle in place.

Te n s i o n

Ad j u s t m e n t

K n o b

H e a d b a n d

Ad j u s t m e n t

K n o b

To p St r a p

Fi g u r e C

Ti m e D e l a y a n d Se n s i t i v i t y

At the moment the welding operation is started, the

filter screen automatically changes from clear to dark.

The operator can vary the amount of time it takes

the filter to return to a clear state and the sensitivity

of the sensor using the controls inside the helmet.

The Sensitivity setting changes the amount

of light needed to make the filter react.

D a r k t o Cl e a r Ad j u s t m e n t K n o b

Adjusts the speed the lens changes.

Minimum: 0.1 seconds

Maximum: 0.9 seconds

Se n s i t i v i t y Ad j u s t m e n t K n o b

Adjusts the amount of light needed

to activate the lens to darken.

ANSI Z87.1-2010 Variable Shade 4/9-13 Item 61610

61610

Fi g u r e D

So l a r Ce l l s

This Welding Helmet utilizes high performance solar

cells as its power supply, and has a built-in 3V lithium

battery as power backup. No change of battery is

needed. Under normal welding conditions, users

can expect a battery lifetime of more than 6 years.

Sh a d e s

User-selectable variable shades from 9 to 13 are

adjusted with the Shade Control Knob (shade variable).

This product is in full conformity with related DIN, ISO,

EN379 safety standards and ANSI Z87.1-2010 standard.

Fi l t e r s

The ultra high performance of UV and IR

Auto-Darkening filters provides the user’s eyes and face

with full protection against UV and IR radiation during

the entire welding process, even in clear state. The

UV/IR protection level is up to shade 16 at all times.

Ma g n i f y i n g Ch e a t e r L e n s

To attach a magnifying cheater lens (sold separately)

to the inside of the helmet, slide the cheater lens

into place underneath the tabs located on the lower

right and left sides of the Lens Retaining Frame.

SAFETYOPERATIONMAINTENANCE SPECIFICATIONS

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Co m m o n Pr o b l e m s a n d Re m e d i e s

1. Ir r e g u l a r D a r k e n i n g Or D i m m i n g

a. Headband has been set unevenly on both sides of helmet (unequal distances from the eyes to filter’s lens).

b. Reset Headband to reduce difference in distances to filter, if necessary.

2. Au t o - D a r k e n i n g Fi l t e r D o e s No t D a r k e n Or Fl i c k e r s

a. Front Lens Cover is soiled or damaged (change the cover).

b. Sensors are soiled (clean surface of the sensors).

c. Welding current is too low (turn Sensitivity Adjustment Knob to the “MAX” position, if necessary).

3. Sl o w Re s p o n s e

a. Operating temperature is too low (do not use at temperatures below 14° F).

4. Po o r V i s i o n

a. Front/Inside Lens Cover and/or Filter soiled (change it).

b. Insufficient ambient light.

c. Shade number is incorrectly set (reset shade number).

5. W e l d i n g H e l m e t Sl i p s

a. Headband is not adjusted properly (must be lowered).

St o p u s i n g t h e H e l m e t i m m e d i a t e l y i f a n y o f t h e m e n t i o n e d p r o b l e m s c a n n o t b e c o r r e c t e d .

SAFETY OPERATION MAINTENANCESPECIFICATIONS

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Ma i n t e n a n c e a n d Se r v i c i n g

Pr o c e d u r e s n o t s p e c i f i c a l l y e x p l a i n e d

i n t h i s m a n u a l m u s t b e p e r f o r m e d

o n l y b y a q u a l i f i e d t e c h n i c i a n .

TO PREV ENT SERIOU S INJ U RY FROM TOOL FAIL U RE:

D o n o t u s e d a m a g e d e q u i p m e n t . If a b n o r m a l n o i s e o r v i b r a t i o n

o c c u r s , h a v e t h e p r o b l e m c o r r e c t e d b e f o r e f u r t h e r u s e .

L e n s a n d H e l m e t Ma i n t e n a n c e

Replace the Front Lens Cover if it is damaged

(cracked, scratched, soiled or pitted).

1. To Re p l a c e t h e Co v e r :

a. Remove the Front Lens Cover by gently

pulling up the central part of the Lens.

See Figure E. If the unit has a frame over

the front of the lens, lift up on the tab at the

bottom of the frame to access the lens cover.

b. Remove the protection film from both sides of

the new Lens if it comes with a film covering.

Place the new Lens into place by bending it

slightly and sliding it between the tabs at each

side of the lens until it snaps into place.

c. Make sure that the Lens is securely installed.

If the unit has a frame, make sure that the

frame is snapped securely into place.

2. Cl e a n t h e Fi l t e r L e n s with a clean

lint-free tissue or cotton cloth.

3. D o n o t i m m e r s e the lens in water or

any other liquid. Do not use abrasives,

solvents or oil based cleaners.

4. D o n o t r e m o v e the Auto-Darkening

Filter from the Auto-Darkening Welding

Helmet. Do not try to open the Filter.

5. Storage temperature: - 4° to 158° F.

Fi g u r e E

SAFETYOPERATIONMAINTENANCE SPECIFICATIONS

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Pa r t s L i s t a n d D i a g r a m

PL EASE READ TH E FOL L OW ING CAREFU L L Y

THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUAL

AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY

REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO

MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS

OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES

THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND

LICENSED TECHNICIANS AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY

ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS

THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.

Pa r t s L i s t

Pa r t D e s c r i p t i o n Q t y

1 Front Lens Cover 1

2 Shell (Welding Mask) 1

3 Tension Adjustment Knob 2

4 Auto-Darkening Filter 1

5 Inside Lens Cover 1

6 Lens Retaining Frame 1

7 Lens Retaining Frame Screw 2

Pa r t D e s c r i p t i o n Q t y

8 Headgear Screw 2

9 Headband Adjustment Knob 1

10 Ratcheting Headband 1

11 Positioning Plate 1

12 Sweatband 1

13 Shade Control Knob 1

Re c o r d Pr o d u c t ’ s Se r i a l Nu m b e r H e r e :

No t e : If product has no serial number, record month and year of purchase instead.

No t e : Some parts are listed and shown for illustration purposes only,

and are not available individually as replacement parts.

SAFETY OPERATION MAINTENANCESPECIFICATIONS

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As s e m b l y D i a g r a m

4 5

SAFETYOPERATIONMAINTENANCE SPECIFICATIONS

3 4 9 1 Mi s s i o n Oa k s B l v d . • PO B o x 6 0 0 9 • Ca m a r i l l o , CA 9 3 0 1 1 • 1 - 8 8 8 - 8 6 6 - 5 7 9 7

L i m i t e d 9 0 D a y W a r r a n t y

Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards,

and warrants to the original purchaser that this product is free from defects in materials and workmanship for the

period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly,

to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper

installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries

to persons or property, or for incidental, contingent, special or consequential damages arising from the use of

our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the

above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER

WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.

To take advantage of this warranty, the product or part must be returned to us with transportation charges

prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise.

If our inspection verifies the defect, we will either repair or replace the product at our election or we may

elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will

return repaired products at our expense, but if we determine there is no defect, or that the defect resulted

from causes not within the scope of our warranty, then you must bear the cost of returning the product.

This warranty gives you specific legal rights and you may also have other rights which vary from state to state.

Chicago Electric Item 61610, 61610 Owner's manual

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