CAME 002ZF2 Installation guide

Brand: CAME

Model: 002ZF2

Type: Installation guide

CONTROL PANEL

FOR 230 V GEARMOTORS

Installation manual

ZF2

319T53EN

The data and information provided in this manual are subject to change at any time without prior notice.

Page 2 - Manual code: 319T53 vers. 3.0 11/2012 © CAME cancelli automatici s.p.a.

Key

 This symbol indicates parts to read carefully.

This symbol indicates parts about safety.

This symbol tells you what to say to the end users.

Description

Designed and built by CAME Cancelli Automatici S.p.A.

230 V AC power supply on the L and N terminals.

The panel is protected by a 5 A line fuse while the low

voltage accessories (24 V) are protected by a 1.6 A fuse.

Caution! The total power consumption of the accessories

(24 V) should not exceed 20 W.

All the connections are protected by quick fuses, see table.

The card manages and controls the following functions:

- automatic closing after an opening command;

- hold-to-run command.

It is possible to define the following command modes:

- opening/closing;

- total stop.

After detecting an obstacle, the photocells may trigger:

- reopening if the gate is closing;

- total stop.

Special trimmers adjust:

- the automatic closing intervention time;

- the delay time for closing the 2nd gearmotor;

- the working time.

It is also possible to connect:

- gate open warning lamp

Caution! Before intervening on the control panel, discon-

nect mains power.

“IMPORTANT SAFETY INSTRUCTIONS FOR INSTALLATION”

“CAUTION: IMPROPER INSTALLATION CAN CAUSE SERIOUS DAMAGE: FOLLOW ALL THE INSTALLATION INSTRUCTIONS”

“THIS MANUAL IS INTENDED FOR PROFESSIONAL INSTALLATION TECHNICIANS OR AUTHORISED PERSONS ONLY”

Page 3 - Manual code: 319T53 vers. 3.0 11/2012 © CAME cancelli automatici s.p.a.

The data and information provided in this manual are subject to change at any time without prior notice.

Intended use

Limitations of use

The ZF2 control panel is designed to control 230 V swing gate operators.

 Any use other than that described above and installations that differ from what is set out in this technical manual are

forbidden.

Technical data

TECHNICAL DATA

Protection rating IP54

Power supply 230 V AC (50/60 Hz)

Container material ABS

Current draw when idle 40 mA

Power 320 W

Max accessory power 20 W

Insulation class

Duty cycle (%) intensive use

Operating temperature (°C) -20 - +55

The overall power of the gearmotor connected must not exceed 320 W.

FUSE TABLE

Line fuse 5 A-F

Accessory fuse 1.6 A-F

75 mm

180 mm

46 mm

CAME

115 mm 87 mm

225 mm

ZF2

QUADRO COMANDO

FUSIBILE ACCES. 1,6A

12 0

L1T

L2T

-T.R.2.M.+ -T.C.A.+ -T.L.+

FUSIBILE

LINEA

10 11 1 2 5 7 C1

UVW X Y E

PROG.

The data and information provided in this manual are subject to change at any time without prior notice.

Page 4 - Manual code: 319T53 vers. 3.0 11/2012 © CAME cancelli automatici s.p.a.

Dimensions

(mm)

ZF2

QUADRO COMANDO

FUSIBILE ACCES. 1,6A

12 0

L1T

L2T

-T.R.2.M.+ -T.C.A.+ -T.L.+

FUSIBILE

LINEA

10 11 1 2 5 7 C1

UVW X Y E

PROG.

Page 5 - Manual code: 319T53 vers. 3.0 11/2012 © CAME cancelli automatici s.p.a.

The data and information provided in this manual are subject to change at any time without prior notice.

Main components

Caution! Before working on the equipment, disconnect mains

power and remove the emergency batteries (if fitted).

1. Transformer

2. Trimmer for adjusting the closing delay of the 2nd gearmotor

3. Trimmer for adjusting the automatic closing time

4. 5 A line fuse

5. 1.6 A accessory fuse

6. Trimmer for adjusting the working time

7. LED

8. Radiofrequency card socket

9. Radio code storage button

10. Connection terminal block

11. Cable for increasing the motor torque (to use it, disconnect and

insulate the black cable and insert the brown cable into the CT

terminal)

Connect the wires protruding from the card to the capacitor

connectors.

BLUE

WHITE

BLACK

PINK

PURPLE

RED

The data and information provided in this manual are subject to change at any time without prior notice.

Page 6 - Manual code: 319T53 vers. 3.0 11/2012 © CAME cancelli automatici s.p.a.

Tools and materials

Make sure you have all the tools and materials you will need for the installation at hand to work in total safety and com-

pliance with current standards and regulations. The figure shows some examples of installer’s tools.

Installation

Preliminary checks

Installation must be carried out by qualified and experienced personnel in compliance with applicable regulations.

Before starting installation:

• Make sure that the point where the electrical panel is mounted is protected against impacts, and that the surfaces are

solid and that proper tools and materials (i.e. screws, wall plugs, etc.) are used for mounting.

• Provide a suitable single-pole disconnection device, with a maximum of 3 mm between the contacts, to disconnect the

power supply

• Make sure that any connections within the container (made to ensure the continuity of the protection circuit) are

fitted with additional insulation compared to the other internal conductor parts.

• Prepare suitable piping and ducts for routing the electrical cables, ensuring protection against mechanical damage.

Page 7 - Manual code: 319T53 vers. 3.0 11/2012 © CAME cancelli automatici s.p.a.

The data and information provided in this manual are subject to change at any time without prior notice.

Box ﬁ xing measurements

The data and information provided in this manual are subject to change at any time without prior notice.

Page 8 - Manual code: 319T53 vers. 3.0 11/2012 © CAME cancelli automatici s.p.a.

Types of cables and minimum thicknesses

N.B.: If the cables differ in length compared to what is shown in the table, the cable cross-section is determined according

to the actual current draw of the devices connected and according to the provisions of the IEC EN 60204-1 standard.

For connections that require several, sequential loads, the sizes given on the table must be re-evaluated based on actual

power draw and distances. When connecting products that are not specified in this manual, please refer to the documen-

tation provided with said products.

Connection Type of

cable Cable length

1 < 10 m Cable length

10 < 20 m Cable length

20 < 30 m

Control panel power supply 230V

FROR CEI

20-22

IEC EN

50267-2-1

3G x 1.5 mm² 3G x 2.5 mm² 3G x 4 mm²

Motor power supply 230V 4G x 1 mm² 4G x 1.5 mm² 4G x 2.5 mm²

Flashing light 2 x 0.5 mm² 2 x 1 mm² 2 x 1.5 mm²

Photocell transmitters 2 x 0.5 mm² 2 x 0.5 mm² 2 x 0.5 mm²

Photocell receivers 4 x 0.5 mm² 4 x 0.5 mm² 4 x 0.5 mm²

Accessory power supply 2 x 0.5 mm² 2 x 0.5 mm² 2 x 1 mm²

Control and security devices 2 x 0.5 mm² 2 x 0.5 mm² 2 x 0.5 mm²

Antenna connection RG58 max. 10 m

UVW X Y E

KRONO

ATI

FAST

FERNI

KRONO

ATI

FAST

FERNI

Page 9 - Manual code: 319T53 vers. 3.0 11/2012 © CAME cancelli automatici s.p.a.

The data and information provided in this manual are subject to change at any time without prior notice.

Electrical connections

Gearmotor 1 delayed during opening

Gearmotor

Gearmotor 2 delayed during closing

10 11

10 11 1 2 5 7 C1

UVW X Y E

The data and information provided in this manual are subject to change at any time without prior notice.

Page 10 - Manual code: 319T53 vers. 3.0 11/2012 © CAME cancelli automatici s.p.a.

Control panel power

supply 230 V AC 50/60

Terminals for powering the accessories at

24 V AC. Overall power permitted: 20 W

Gate open indicator light

on (Contact rated for: 24

V - 3 W max.)

Warns of open gate

position, goes off when

gate is closed.

Flashing light (Contact

rated for: 230 V AC -

25 W max.) Flashes

during gate opening and

closing.

Power supply

Warning devices

10 11 1 2 5 7 C1

./ # .#



DIR Delta-S

Delta

#

Page 11 - Manual code: 319T53 vers. 3.0 11/2012 © CAME cancelli automatici s.p.a.

The data and information provided in this manual are subject to change at any time without prior notice.

Safety devices

C1 = Contact (NC) for reopening during closing

- Input for safety devices such as photocells,

sensitive edges and other devices compliant

with the EN 12978 standard. While the gate

is closing, the opening of the contact causes

the reversal of the direction of movement until

completely open.

If not used, short circuit the 2-C1 contact.

C1 = Contact (N.C.) for reopening during

closing

if not used

10 11 1 2 5 7 C1





The data and information provided in this manual are subject to change at any time without prior notice.

Page 12 - Manual code: 319T53 vers. 3.0 11/2012 © CAME cancelli automatici s.p.a.

Control devices

Stop button (NC contact)

- Gate stop button excluding the automatic closing

cycle. To resume movement, press the button or the

transmitter key.

If not used, short circuit the 1-2 contact.

Key selector switch and/or button for commands (NO contact)

- Commands for opening and closing the gate, pressing the

button or turning the key in the selector switch.

if not used



T.R.2.M

L1T

L2T

-T.R.2.M.+ -T.C.A.+ -T.L.+

FUSIBILE

LINEA

PROG.







T.C.A. T.L.

Page 13 - Manual code: 319T53 vers. 3.0 11/2012 © CAME cancelli automatici s.p.a.

The data and information provided in this manual are subject to change at any time without prior notice.

T.R.2.M. trimmer= Adjusting the delay time of the 2nd gearmotor from min 1 second to max 10 seconds.

T.C.A. trimmer = Adjusting the automatic closing time from min 0 seconds to max 120 seconds. (Note: setting

the trimmer to the maximum excludes the automatic closing function).

T.L. trimmer = Adjusting the working time from min 15 seconds to max 120 seconds. (Note: setting the

working time to the minimum enables the hold-to-run command function).

Adjustments

CAME

CAME CAME

ATOMO

AT01 • AT02

AT04

The data and information provided in this manual are subject to change at any time without prior notice.

Page 14 - Manual code: 319T53 vers. 3.0 11/2012 © CAME cancelli automatici s.p.a.

Transmitters

see instruction sheet in the

AF43SR radiofrequency card pack

Connect the RG58 cable on the antenna to

the special terminals.

Antenna

Activating the radio control

CAME

TOP

TOP-432NA • TOP-434NA

TOP-862NA • TOP 864NA

TOP-432S

TOUCH

TCH 4024 • TCH 4048

TOP

TOP-432A • TOP-434A

TOP-302A • TOP-304A

TAM

T432 • T434 • T438

TAM-432SA

TFM

T132 • T134 • T138

T152 • T154 • T158

TWIN

TWIN 2 • TWIN 4

The data and information provided in this manual are subject to change at any time without prior notice.

see instructions on pack

TOP TAM

The data and information provided in this manual are subject to change at any time without prior notice.

For the AF43S / AF43SM radiofrequency cards only:

- position the jumper as illustrated according to the series of transmitters used.

Radiofrequency card

Frequency

MHz Radiofrequency

card Series

of transmitters

FM 26.995 AF130 TFM

FM 30.900 AF150 TFM

AM 26.995 AF26 TOP

AM 30.900 AF30 TOP

AM 433.92 AF43S / AF43SM TAM / TOP

AM 433.92 AF43TW TWIN (KeyBlock)

AM 433.92 AF43SR ATOMO

AM 40.685 AF40 TOUCH

AM 863.35 AF868 TOP

ZF2

QUADRO COMANDO

FUSIBILE ACCES. 1,6A

12 0

L1T

L2T

-T.R.2.M.+ -T.C.A.+ -T.L.+

FUSIBILE

LINEA

10 11 1 2 5 7 C1

UVW X Y E

PROG.

The data and information provided in this manual are subject to change at any time without prior notice.

Fit the radiofrequency card to the electro-

nic board AFTER DISCONNECTING POWER

(and removing the batteries if inserted).

N.B.: The electronic board only recognises the

radio frequency card when it is powered. “AF” card

Base card

ZF2

QUADRO COMANDO

L1T

L2T

-T.R.2.M.+ -T.C.A.+ -T.L.+

FUSIBILE

LINEA

10 11 1 2 5 7 C1

UVW X Y E

PROG.

ZF2

QUADRO COMANDO

L1T

L2T

-T.R.2.M.+ -T.C.A.+ -T.L.+

FUSIBILE

LINEA

10 11 1 2 5 7 C1

UVW X Y E

PROG.

The data and information provided in this manual are subject to change at any time without prior notice.

1) Hold down the “PROG” on the base

card (the LED flashes).

Memorisation

Intermittent LED

AF radiofrequency card

2) Send the code using a key on the transmitter: the

LED will remain lit to indicate that memorisation has

taken place.

LED on

The data and information provided in this manual are subject to change at any time without prior notice.

CAME cancelli automatici S.p.A. implements an EN ISO 14001 certified and compliant Environmental Management

System at its plants, to ensure environmental protection.

Please continue our efforts to protect the environment, something that CAME considers to be one of the foundations in

developing its business and market strategies, simply by observing brief recommendations as regards disposal:

DISPOSAL OF PACKAGING

Packaging components (cardboard, plastic etc.) can be disposed of together with normal household waste without any

difficulty, by simply separating the different types of waste and recycling them.

Before proceeding, it is always advisable to check specific regulations in force in the place of installation.

DISPOSE OF PROPERLY!

DISPOSAL OF THE PRODUCT

Our products are made with different materials. Most of them (aluminium, plastic, iron, electrical cables) can be disposed

of together with normal household waste. They can be recycled if collected,

sorted and sent to authorised centres.

Other components (circuit boards, remote control batteries etc.), on the other hand, may contain pollutants.

They should therefore be removed and handed over to companies authorised to recover and recycle them.

Before proceeding, it is always advisable to check specific regulations in force in the place of disposal.

DISPOSE OF PROPERLY!

Dismantling and disposal

Declaration of conformity

Declaration - Came Cancelli Automatici S.p.A. declares that this device complies with the essential requirements and

other relevant provisions established in Directives 2014/30/UE and 2006/95/EC.

Reference code for requesting a true copy: DDC L Z002

CAME Cancelli Automatici S.p.a.

Via Martiri Della Libertà, 15

31030

Dosson Di Casier

Dosson Di Casier (Tv)

(+39) 0422 4940

(+39) 0422 4941

Assistenza Tecnica/Numero Verde 800 295830

www. came.com

English

English - Manual code:

319T53

319T53 vers.

3.0

3.0 11/2012

this manual are subject to change at any time without prior notice.

For any other information about the company, products and service in your language:

CAME 002ZF2 Installation guide

CAME 002ZF2 Installation guide

CAME 002ZF2 Installation guide

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