CONTROL PANEL
FOR 230 V GEARMOTORS
Installation manual
ZF2
EN
319T53EN
The data and information provided in this manual are subject to change at any time without prior notice.
Page 2 - Manual code: 319T53 vers. 3.0 11/2012 © CAME cancelli automatici s.p.a.
EN
Key
This symbol indicates parts to read carefully.
This symbol indicates parts about safety.
This symbol tells you what to say to the end users.
Description
Designed and built by CAME Cancelli Automatici S.p.A.
230 V AC power supply on the L and N terminals.
The panel is protected by a 5 A line fuse while the low
voltage accessories (24 V) are protected by a 1.6 A fuse.
Caution! The total power consumption of the accessories
(24 V) should not exceed 20 W.
All the connections are protected by quick fuses, see table.
The card manages and controls the following functions:
- automatic closing after an opening command;
- hold-to-run command.
It is possible to define the following command modes:
- opening/closing;
- total stop.
After detecting an obstacle, the photocells may trigger:
- reopening if the gate is closing;
- total stop.
Special trimmers adjust:
- the automatic closing intervention time;
- the delay time for closing the 2nd gearmotor;
- the working time.
It is also possible to connect:
- gate open warning lamp
Caution! Before intervening on the control panel, discon-
nect mains power.
“IMPORTANT SAFETY INSTRUCTIONS FOR INSTALLATION”
“CAUTION: IMPROPER INSTALLATION CAN CAUSE SERIOUS DAMAGE: FOLLOW ALL THE INSTALLATION INSTRUCTIONS”
“THIS MANUAL IS INTENDED FOR PROFESSIONAL INSTALLATION TECHNICIANS OR AUTHORISED PERSONS ONLY”
Page 3 - Manual code: 319T53 vers. 3.0 11/2012 © CAME cancelli automatici s.p.a.
The data and information provided in this manual are subject to change at any time without prior notice.
EN
Intended use
Limitations of use
The ZF2 control panel is designed to control 230 V swing gate operators.
Any use other than that described above and installations that differ from what is set out in this technical manual are
forbidden.
Technical data
TECHNICAL DATA
Protection rating IP54
Power supply 230 V AC (50/60 Hz)
Container material ABS
Current draw when idle 40 mA
Power 320 W
Max accessory power 20 W
Insulation class
Duty cycle (%) intensive use
Operating temperature (°C) -20 - +55
The overall power of the gearmotor connected must not exceed 320 W.
FUSE TABLE
Line fuse 5 A-F
Accessory fuse 1.6 A-F
75 mm
180 mm
46 mm
CAME
115 mm 87 mm
225 mm
24
ZF2
AF
QUADRO COMANDO
FUSIBILE ACCES. 1,6A
12 0
L1T
L2T
CT
-T.R.2.M.+ -T.C.A.+ -T.L.+
FUSIBILE
LINEA
5A
10 11 1 2 5 7 C1
UVW X Y E
LN
PROG.
The data and information provided in this manual are subject to change at any time without prior notice.
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EN
Dimensions
(mm)
24
ZF2
AF
QUADRO COMANDO
FUSIBILE ACCES. 1,6A
12 0
L1T
L2T
CT
-T.R.2.M.+ -T.C.A.+ -T.L.+
FUSIBILE
LINEA
5A
10 11 1 2 5 7 C1
UVW X Y E
LN
PROG.
1
2
3
4
5
11
6
7
8
9
10
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The data and information provided in this manual are subject to change at any time without prior notice.
EN
Main components
Caution! Before working on the equipment, disconnect mains
power and remove the emergency batteries (if fitted).
1. Transformer
2. Trimmer for adjusting the closing delay of the 2nd gearmotor
3. Trimmer for adjusting the automatic closing time
4. 5 A line fuse
5. 1.6 A accessory fuse
6. Trimmer for adjusting the working time
7. LED
8. Radiofrequency card socket
9. Radio code storage button
10. Connection terminal block
11. Cable for increasing the motor torque (to use it, disconnect and
insulate the black cable and insert the brown cable into the CT
terminal)
Connect the wires protruding from the card to the capacitor
connectors.
BLUE
WHITE
BLACK
PINK
PURPLE
RED
The data and information provided in this manual are subject to change at any time without prior notice.
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EN
Tools and materials
Make sure you have all the tools and materials you will need for the installation at hand to work in total safety and com-
pliance with current standards and regulations. The figure shows some examples of installer’s tools.
Installation
Preliminary checks
Installation must be carried out by qualified and experienced personnel in compliance with applicable regulations.
Before starting installation:
• Make sure that the point where the electrical panel is mounted is protected against impacts, and that the surfaces are
solid and that proper tools and materials (i.e. screws, wall plugs, etc.) are used for mounting.
• Provide a suitable single-pole disconnection device, with a maximum of 3 mm between the contacts, to disconnect the
power supply
• Make sure that any connections within the container (made to ensure the continuity of the protection circuit) are
fitted with additional insulation compared to the other internal conductor parts.
• Prepare suitable piping and ducts for routing the electrical cables, ensuring protection against mechanical damage.
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The data and information provided in this manual are subject to change at any time without prior notice.
EN
Box fi xing measurements
The data and information provided in this manual are subject to change at any time without prior notice.
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EN
Types of cables and minimum thicknesses
N.B.: If the cables differ in length compared to what is shown in the table, the cable cross-section is determined according
to the actual current draw of the devices connected and according to the provisions of the IEC EN 60204-1 standard.
For connections that require several, sequential loads, the sizes given on the table must be re-evaluated based on actual
power draw and distances. When connecting products that are not specified in this manual, please refer to the documen-
tation provided with said products.
Connection Type of
cable Cable length
1 < 10 m Cable length
10 < 20 m Cable length
20 < 30 m
Control panel power supply 230V
FROR CEI
20-22
IEC EN
50267-2-1
3G x 1.5 mm² 3G x 2.5 mm² 3G x 4 mm²
Motor power supply 230V 4G x 1 mm² 4G x 1.5 mm² 4G x 2.5 mm²
Flashing light 2 x 0.5 mm² 2 x 1 mm² 2 x 1.5 mm²
Photocell transmitters 2 x 0.5 mm² 2 x 0.5 mm² 2 x 0.5 mm²
Photocell receivers 4 x 0.5 mm² 4 x 0.5 mm² 4 x 0.5 mm²
Accessory power supply 2 x 0.5 mm² 2 x 0.5 mm² 2 x 1 mm²
Control and security devices 2 x 0.5 mm² 2 x 0.5 mm² 2 x 0.5 mm²
Antenna connection RG58 max. 10 m
UVW X Y E
KRONO
ATI
FAST
FERNI
KRONO
ATI
FAST
FERNI
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The data and information provided in this manual are subject to change at any time without prior notice.
EN
Electrical connections
Gearmotor 1 delayed during opening
Gearmotor
Gearmotor 2 delayed during closing
10 11
LN
10 11 1 2 5 7 C1
UVW X Y E
The data and information provided in this manual are subject to change at any time without prior notice.
Page 10 - Manual code: 319T53 vers. 3.0 11/2012 © CAME cancelli automatici s.p.a.
EN
Control panel power
supply 230 V AC 50/60
Hz
Terminals for powering the accessories at
24 V AC. Overall power permitted: 20 W
Gate open indicator light
on (Contact rated for: 24
V - 3 W max.)
Warns of open gate
position, goes off when
gate is closed.
Flashing light (Contact
rated for: 230 V AC -
25 W max.) Flashes
during gate opening and
closing.
Power supply
Warning devices
10 11 1 2 5 7 C1
10 11 1 2 5 7 C1
TX
RX
TX
./ # .#
RX
DIR Delta-S
Delta
#
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The data and information provided in this manual are subject to change at any time without prior notice.
EN
Safety devices
C1 = Contact (NC) for reopening during closing
- Input for safety devices such as photocells,
sensitive edges and other devices compliant
with the EN 12978 standard. While the gate
is closing, the opening of the contact causes
the reversal of the direction of movement until
completely open.
If not used, short circuit the 2-C1 contact.
C1 = Contact (N.C.) for reopening during
closing
if not used
10 11 1 2 5 7 C1
The data and information provided in this manual are subject to change at any time without prior notice.
Page 12 - Manual code: 319T53 vers. 3.0 11/2012 © CAME cancelli automatici s.p.a.
EN
Control devices
Stop button (NC contact)
- Gate stop button excluding the automatic closing
cycle. To resume movement, press the button or the
transmitter key.
If not used, short circuit the 1-2 contact.
Key selector switch and/or button for commands (NO contact)
- Commands for opening and closing the gate, pressing the
button or turning the key in the selector switch.
if not used
T.R.2.M
AF
L1T
L2T
CT
-T.R.2.M.+ -T.C.A.+ -T.L.+
FUSIBILE
LINEA
5A
PROG.
T.C.A. T.L.
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The data and information provided in this manual are subject to change at any time without prior notice.
EN
T.R.2.M. trimmer= Adjusting the delay time of the 2nd gearmotor from min 1 second to max 10 seconds.
T.C.A. trimmer = Adjusting the automatic closing time from min 0 seconds to max 120 seconds. (Note: setting
the trimmer to the maximum excludes the automatic closing function).
T.L. trimmer = Adjusting the working time from min 15 seconds to max 120 seconds. (Note: setting the
working time to the minimum enables the hold-to-run command function).
Adjustments
CAME
CAME CAME
ATOMO
AT01 • AT02
AT04
The data and information provided in this manual are subject to change at any time without prior notice.
Page 14 - Manual code: 319T53 vers. 3.0 11/2012 © CAME cancelli automatici s.p.a.
EN
Transmitters
see instruction sheet in the
AF43SR radiofrequency card pack
Connect the RG58 cable on the antenna to
the special terminals.
Antenna
Activating the radio control
CAME
CAME
CAME
CAME
CAME
CAME
CAME
CAME
CAME
CAME
CAME
CAME
CAME
TOP
TOP-432NA • TOP-434NA
TOP-862NA • TOP 864NA
TOP-432S
TOUCH
TCH 4024 • TCH 4048
TOP
TOP-432A • TOP-434A
TOP-302A • TOP-304A
TAM
T432 • T434 • T438
TAM-432SA
TFM
T132 • T134 • T138
T152 • T154 • T158
TWIN
TWIN 2 • TWIN 4
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The data and information provided in this manual are subject to change at any time without prior notice.
EN
see instructions on pack
TOP TAM
The data and information provided in this manual are subject to change at any time without prior notice.
Page 16 - Manual code: 319T53 vers. 3.0 11/2012 © CAME cancelli automatici s.p.a.
EN
For the AF43S / AF43SM radiofrequency cards only:
- position the jumper as illustrated according to the series of transmitters used.
Radiofrequency card
Frequency
MHz Radiofrequency
card Series
of transmitters
FM 26.995 AF130 TFM
FM 30.900 AF150 TFM
AM 26.995 AF26 TOP
AM 30.900 AF30 TOP
AM 433.92 AF43S / AF43SM TAM / TOP
AM 433.92 AF43TW TWIN (KeyBlock)
AM 433.92 AF43SR ATOMO
AM 40.685 AF40 TOUCH
AM 863.35 AF868 TOP
24
ZF2
AF
QUADRO COMANDO
FUSIBILE ACCES. 1,6A
12 0
L1T
L2T
CT
-T.R.2.M.+ -T.C.A.+ -T.L.+
FUSIBILE
LINEA
5A
10 11 1 2 5 7 C1
UVW X Y E
LN
PROG.
Page 17 - Manual code: 319T53 vers. 3.0 11/2012 © CAME cancelli automatici s.p.a.
The data and information provided in this manual are subject to change at any time without prior notice.
EN
Fit the radiofrequency card to the electro-
nic board AFTER DISCONNECTING POWER
(and removing the batteries if inserted).
N.B.: The electronic board only recognises the
radio frequency card when it is powered. “AF” card
Base card
ZF2
AF
QUADRO COMANDO
L1T
L2T
CT
-T.R.2.M.+ -T.C.A.+ -T.L.+
FUSIBILE
LINEA
5A
10 11 1 2 5 7 C1
UVW X Y E
LN
PROG.
ZF2
AF
QUADRO COMANDO
L1T
L2T
CT
-T.R.2.M.+ -T.C.A.+ -T.L.+
FUSIBILE
LINEA
5A
10 11 1 2 5 7 C1
UVW X Y E
LN
PROG.
The data and information provided in this manual are subject to change at any time without prior notice.
Page 18 - Manual code: 319T53 vers. 3.0 11/2012 © CAME cancelli automatici s.p.a.
EN
1) Hold down the “PROG” on the base
card (the LED flashes).
Memorisation
Intermittent LED
AF radiofrequency card
2) Send the code using a key on the transmitter: the
LED will remain lit to indicate that memorisation has
taken place.
LED on
Page 19 - Manual code: 319T53 vers. 3.0 11/2012 © CAME cancelli automatici s.p.a.
The data and information provided in this manual are subject to change at any time without prior notice.
EN
CAME cancelli automatici S.p.A. implements an EN ISO 14001 certified and compliant Environmental Management
System at its plants, to ensure environmental protection.
Please continue our efforts to protect the environment, something that CAME considers to be one of the foundations in
developing its business and market strategies, simply by observing brief recommendations as regards disposal:
DISPOSAL OF PACKAGING
Packaging components (cardboard, plastic etc.) can be disposed of together with normal household waste without any
difficulty, by simply separating the different types of waste and recycling them.
Before proceeding, it is always advisable to check specific regulations in force in the place of installation.
DISPOSE OF PROPERLY!
DISPOSAL OF THE PRODUCT
Our products are made with different materials. Most of them (aluminium, plastic, iron, electrical cables) can be disposed
of together with normal household waste. They can be recycled if collected,
sorted and sent to authorised centres.
Other components (circuit boards, remote control batteries etc.), on the other hand, may contain pollutants.
They should therefore be removed and handed over to companies authorised to recover and recycle them.
Before proceeding, it is always advisable to check specific regulations in force in the place of disposal.
DISPOSE OF PROPERLY!
Dismantling and disposal
Declaration of conformity
Declaration - Came Cancelli Automatici S.p.A. declares that this device complies with the essential requirements and
other relevant provisions established in Directives 2014/30/UE and 2006/95/EC.
Reference code for requesting a true copy: DDC L Z002
CAME Cancelli Automatici S.p.a.
CAME Cancelli Automatici S.p.a.
Via Martiri Della Libertà, 15
31030
Dosson Di Casier
Dosson Di Casier (Tv)
(+39) 0422 4940
(+39) 0422 4941
Assistenza Tecnica/Numero Verde 800 295830
Assistenza Tecnica/Numero Verde 800 295830
www. came.com
www. came.com
English
English - Manual code:
319T53
319T53 vers.
3.0
3.0 11/2012
© CAME cancelli automatici s.p.a. - The data and information provided in
this manual are subject to change at any time without prior notice.
For any other information about the company, products and service in your language:
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