JVC HX-Z1 User manual

SERVICE MANUAL

2002/08

HX-Z1

COMPACT COMPONENT SYSTEM

21111200208 HX-Z1

HX-Z1

2

TABLE OF CONTENTS

1 Important Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.1 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.2 Warning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.3 Caution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.4 Critical parts for safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.5 Preventing static electricity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.6 Handling the traverse unit (optical pickup) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.7 Attention when traverse unit is decomposed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.8 Important for laser products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2 Disassembly method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.1 Main board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.2 Front panel assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3 MECHANISM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

3.1 CDchanger Mechanism Type VC3 Section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

3.2 Cassette mechanism section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

4 Adjustment method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

4.1 Measurement Instruments Required for Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

4.2 Measurement conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

4.3 Radio Input signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

4.4 Tuner section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

4.5 Standard measurement position of volume. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

4.6 Arrangement of Adjusting Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

4.7 Flow of functional operation until TOC read . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

4.8 Maintenance of laser pickup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

4.9 Replacement of laser pickup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

5 Description of major ICs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

5.1 BU2092 (IC811) : Port expander. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

5.2 KIA7805API (IC360) : Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

5.3 BH3874AKS2 (IC434) : Audio sound processor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

5.4 KIA7808API (IC303) : Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

5.5 KIA7812API (IC240) : Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

5.6 NJM4580D (IC501, IC502, IC571) : LPF, Mic and H.phone amp.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

5.7 GP1UM271XK (IC951) : Receiver for remote . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

5.8 STK402-030 (IC602) : Power amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

5.9 STK412-010 (IC701) : Power amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

5.10 UPD784975AGF304 (IC810) : Main micon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

5.11 KIA7809API (IC305) : Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

5.12 AN22000A-W (IC601) : RF head amp.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

5.13 AN7317 (IC32) : R / P amp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

5.14 BA15218F-XE (IC602,IC652) : Dual operation amplifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

5.15 BA3126N (IC31) : R/P switc. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

5.16 BU4094BCF-X (IC33) : Shift / Store registor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

5.17 BU9253AS (IC901) : LPF & Echo mixer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

5.18 LA1838 (IC1): FM AM IF amp & Detector, FM MPX decoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

5.19 LA6541-X (IC801) : Servo driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

5.20 LB1641 (IC851,IC852) : DC motor driver. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

5.21 LC72136N (IC2) : PLL frequency synthesizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

5.22 MN35510AL (IC561) : Digital servo & Digital signal processor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

5.23 NJM4580L (IC902) : Dual operational amplifier. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

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SECTION 1

Important Safety Precautions

1.1 Safety Precautions

(1) This design of this product contains special hardware and

many circuits and components specially for safety purposes.

For continued protection, no changes should be made to the

original design unless authorized in writing by the

manufacturer. Replacement parts must be identical to

those used in the original circuits. Services should be

performed by qualified personnel only.

(2) Alterations of the design or circuitry of the product should

not be made. Any design alterations of the product should

not be made. Any design alterations or additions will void

the manufacturers warranty and will further relieve the

manufacture of responsibility for personal injury or property

damage resulting therefrom.

(3) Many electrical and mechanical parts in the products have

special safety-related characteristics. These characteris-

tics are often not evident from visual inspection nor can the

protection afforded by them necessarily be obtained by

using replacement components rated for higher voltage,

wattage, etc. Replacement parts which have these special

safety characteristics are identified in the Parts List of Service

Manual. Electrical components having such features are

identified by shading on the schematics and by ( )

on the Parts List in the Service Manual. The use of a sub-

stitute replacement which does not have the same safety

characteristics as the recommended replacement parts

shown in the Parts List of Service Manual may create

shock, fire, or other hazards.

(4) The leads in the products are routed and dressed with ties,

clamps, tubings, barriers and the like to be separated from

live parts, high temperature parts, moving parts and/or

sharp edges for the prevention of electric shock and fire

hazard. When service is required, the original lead routing

and dress should be observed, and it should be confirmed

that they have been returned to normal, after reassembling.

(5) Leakage shock hazard testing)

After reassembling the product, always perform an isolation

check on the exposed metal parts of the product (antenna

terminals, knobs, metal cabinet, screw heads, headphone

jack, control shafts, etc.) to be sure the product is safe to

operate without danger of electrical shock.

Do not use a line isolation transformer during this check.

• Plug the AC line cord directly into the AC outlet. Using a

"Leakage Current Tester", measure the leakage current

from each exposed metal parts of the cabinet, particu-

larly any exposed metal part having a return path to the

chassis, to a known good earth ground. Any leakage

current must not exceed 0.5mA AC (r.m.s.).

• Alternate check method

Plug the AC line cord directly into the AC outlet. Use an AC

voltmeter having, 1,000 ohms per volt or more sensitivity in

the following manner. Connect a 1,500 ohm 10W resistor

paralleled by a 0.15 µF AC-type capacitor between an

exposed metal part and a known good earth ground.

Measure the AC voltage across the resistor with the AC

voltmeter.

Move the resistor connection to each exposed metal part,

particularly any exposed metal part having a return path to

the chassis, and measure the AC voltage across the

resistor. Now, reverse the plug in the AC outlet and repeat

each measurement. Voltage measured any must not

exceed 0.75 V AC (r.m.s.). This corresponds to 0.5 mA AC

(r.m.s.).

1.2 Warning

(1) This equipment has been designed and manufactured to

meet international safety standards.

(2) It is the legal responsibility of the repairer to ensure that

these safety standards are maintained.

(3) Repairs must be made in accordance with the relevant

safety standards.

(4) It is essential that safety critical components are replaced

by approved parts.

(5) If mains voltage selector is provided, check setting for lo-

cal voltage.

1.3 Caution

Burrs formed during molding may be left over on some

parts of the chassis.

Therefore, pay attention to such burrs in the case of pre-

forming repair of this system.

1.4 Critical parts for safety

In regard with component parts appearing on the silk-screen

printed side (parts side) of the PWB diagrams, the parts that are

printed over with black such as the resistor ( ), diode ( ) and

ICP ( ) or identified by the " " mark nearby are critical for safe-

ty.

When replacing them, be sure to use the parts of the same type

and rating as specified by the manufacturer. (Except the JC version)

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1.5 Preventing static electricity

Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged,

can destroy the laser diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs.

1.5.1 Grounding to prevent damage by static electricity

Static electricity in the work area can destroy the optical pickup (laser diode) in devices such as DVD players.

Be careful to use proper grounding in the area where repairs are being performed.

(1) Ground the workbench

Ground the workbench by laying conductive material (such as a conductive sheet) or an iron plate over it before placing the

traverse unit (optical pickup) on it.

(2) Ground yourself

Use an anti-static wrist strap to release any static electricity built up in your body.

(3) Handling the optical pickup

(1) In order to maintain quality during transport and before installation, both sides of the laser diode on the replacement op-

tical pickup are shorted. After replacement, return the shorted parts to their original condition.

(Refer to the text.)

(2) Do not use a tester to check the condition of the laser diode in the optical pickup. The tester's internal power source can

easily destroy the laser diode.

1.6 Handling the traverse unit (optical pickup)

(1) Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sensitive, complex unit.

(2) Cut off the shorted part of the flexible cable using nippers, etc. after replacing the optical pickup. For specific details, refer to the

replacement procedure in the text. Remove the anti-static pin when replacing the traverse unit. Be careful not to take too

long a time when attaching it to the connector.

(3) Handle the flexible cable carefully as it may break when subjected to strong force.

(4)I t is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn it.

1.7 Attention when traverse unit is decomposed

*Please refer to "Disassembly method" in the text for the CD pickup unit.

• Apply solder to the short land before the flexible wire is disconnected from the connector on the CD pickup unit.

(If the flexible wire is disconnected without applying solder, the CDpickup may be destroyed by static electricity.)

• In the assembly, be sure to remove solder from the short land after connecting the flexible wire.

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1.8 Important for laser products

(1) CLASS 1 LASER PRODUCT

(2) DANGER : Invisible laser radiation when open and inter

lock failed or defeated. Avoid direct exposure to beam.

(3) CAUTION : There are no serviceable parts inside the

Laser Unit. Do not disassemble the Laser Unit. Replace

the complete Laser Unit if it malfunctions.

(4) CAUTION : The compact disc player uses invisible laser

radiation and is equipped with safety switches which

prevent emission of radiation when the drawer is open and

the safety interlocks have failed or are de feated.

It is dangerous to defeat the safety switches.

(5) CAUTION : If safety switches malfunction, the laser is able

to function.

(6) CAUTION : Use of controls, adjustments or performance

of procedures other than those specified herein may result

in hazardous radiation exposure.

PRODUCTION AND POSITION OF LABELS

WARNING LABEL

CAUTION

Please use enough caution not to see the beam directly

or touch it in case of anadjustment or operation check.

VARNING

Osynlig laserstrålning är denna del är öppnasd och spårren är

urkopplad. Betrakta ej strålen.

VARO

Avattaessa ja suojalulitus ohitettaessa olet alttiina näkymät-

tömälle lasersateilylle. Älä katso säteeseen.

ADVARSEL

Usynlig laserstrling ved åbning, når sikkerhedsafbrydere er

ude af funktion. Undgå udsasttelse for stråling.

ADVARSEL

Usynlig laserstråling ved åpning, når sikkerhetsbryteren er

avslott. unngå utsettelse for stråling.

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SECTION 2

Disassembly method

2.1 Main board

2.1.1 Removing the metal cover

(See Fig.1 ~ 3)

• Remove the six screws A on the back of the body.

• Remove the screw B on each side of the body.

• Remove the metal cover from the body by lifting the rear part

of the cover.

CAUTION:

Do not break the front panel tab fitted to the metal cover.

2.1.2 Removing the CD changer mechanism assembly

(See Fig.4, 5)

• Prior to performing the following procedure, remove the metal

cover.

(1) Disconnect the card wire from connector CN651 on the

CD servo control board on the right bottom of the CD

changer mechanism assembly.

(2) Remove the four screws C attaching the CD changer

mechanism assembly on top of the body.

(3) Remove the CD changer mechanism assembly while lift-

ing the rear part.

CAUTION:

Do not damage the CD fitting when removing the CD changer

mechanism assembly.

Fig.1

Fig.2

Fig.3

Fig.4

Fig.5

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2.1.3 Removing the front panel assembly

(See Fig.6 ~ 9)

• Prior to performing the following procedure, remove the metal

cover and the CD changer mechanism assembly.

(1) Disconnect the card wire from connector CN44 and

CN870 on the main board on the right side of the body.

Remove the screw D attaching the wire from extending

from the underside of the front panel assembly.

(2) Disconnect the wire from connector CN701 on the bridge

board.

(3) Cut the tie band.

(4) Disconnect the wire from connector CN231 and CN232 on

the primary board on the left side of the body and remove

the band fixing the wire.

(5) Remove the plastic rivet attaching the inner bar in the cen-

ter of the front panel assembly.

REFERENCE:

Keep the plastic rivet for reuse.

(6) Remove the three screws E attaching the front panel as-

sembly at the bottom of the body.

(7) Release the two joints a on the lower left and right sides of

the front panel assembly using a screwdriver, and remove

the front panel assembly toward the front.

REFERENCE:

Front panel need to be tilt a little bit as release from bot-

tom chassis.

Fig.6

Fig.7

Fig.8

Fig.9

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2.1.4 Removing the antenna board

(See Fig.10, 11)

• Prior to performing the following procedure, remove the metal

cover.

REFERENCE:

There is no need to remove the CD changer mechanism as-

sembly.

(1) Disconnect the card wire from connector CN1 on the an-

tenna board on the right side of the body.

(2) Remove the band attaching the antenna board.

(3) Remove the two screws F on the rear panel on the back

of the body.

Fig.10

Fig.11

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2.1.5 Removing the rear panel

(See Fig.12 ~ 17)

• Prior to performing the following procedure, remove the metal

cover and the CD changer mechanism assembly.

(1) Remove holding board by remove two plastic rivets and

then slide out the holding board as shown in fig. 12.

(2) Disconnect fan wire from connector CN206.

(3) Cut off the tie band that tied fan wire on inner bar.

(4) Remove eight screws F from rear panel.

(5) Detach joint b to release rear panel from inner bar.

(6) Release joints c which on right bottom and left bottom of

rear panel. The joint can be release by pull outward the

side of rear panel.

REFERENCE:

Fan assembly will come off with rear panel.

Fig.12

Fig.13

Fig.14

Fig.15

Fig.16

Fig.17

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2.1.6 Removing the fan assembly

(See Fig.18, 19)

• Prior to performing the following procedure, remove the metal

cover and the CD changer mechanism assembly and the rear

panel.

(1) Remove two screws G on the rear panel.

(2) Rotate fan assembly in clockwise direction to release fan

assembly from rear panel (joint d).

Fig.18

Fig.19

2.1.7 Removing the main board

(See Fig.20)

• Prior to performing the following procedure, remove the metal

cover, the CD changer mechanism assembly, the antenna

board and the rear panel.

(1) Disconnect the card wire from connector CN44,CN922

and CN870 on the main board.

(2) Remove the screw D attaching the board.

(3) Disconnect connector CN217 and CN311 on the main

board outward and release from the base chassis (joint e)

upward.

Fig.20

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2.1.8 Removing the bridge board / regulator board / heat

sink (See Fig.21 ~ 27)

• Prior to performing the following procedure, remove the metal

cover, the CD changer mechanism assembly, the rear panel,

the antenna board and main board.

(1) Remove the plastic rivet attaching the stay inner bar and

remove the screw H on the bridge board.

(2) Move the inner bar forward and upward to release from the

front section (joint f) and from the bridge board (two joints

h) respectively.

(3) Remove the two plastic rivets setting the holding board fix-

ing the bridge board and the primary board. Move the

bracket board in the direction of the arrow.

(4) Disconnect the wire from connector CN212, CN213 and

CN214 on the primary board respectively and remove the

band attaching the wires.

(5) Disconnect the wire from connector CN701 on the bridge

board.

Fig.21

Fig.22

Fig.23

Fig.24

Fig.25

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(6) Remove the two screws I attaching the heat sink bracket

and move the heat sink in the direction of the arrow to re-

lease from the base chassis (two joints i). The bridge

board and the regulator board come off with the heat sink.

(7) Remove the two screws J attaching the heat sink bracket.

(8) Remove the two screws M, detach bridge board from reg-

ulator board by disconnect connector CN205.

(9) Remove the screws K and L to detach regulator board

from heat sink.

CAUTION:

As assembly back the regulator board and bridge board to

heat sink.

Regulator board MUST be assembly to heat sink first and

screw K and L MUST be screwed before bridge board attach

to regulator board.

Fig.26

Fig.27

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2.1.9 Removing the power transformer assembly

(See Fig.28, 29)

• Prior to performing the following procedure, remove the metal

cover, the CD changer mechanism assembly, the rear panel,

the main board and the bridge board / regulator board.

(1) Remove the screw N attaching the primary board.

(2) Disconnect the wire from connector CN231 and CN232 on

the primary board.

(3) Remove the four screws O attaching the power transform-

er assembly.

(4) Cut the tie band and detach power cord from primary

board.

REFERENCE:

When disconnecting the power cord from connector CN250

on the primary board, remove the fixing band.

Fig.28

Fig.29

2.2 Front panel assembly

• Prior to performing the following procedure, remove the metal

cover, the CD changer mechanism assembly and the front

panel assembly.

2.2.1 Removing the cassette mechanism assembly

(See Fig.30)

(1) Disconnect the card wire from connector CN33 on the

head amplifier & mechanism control board.

(2) Remove the two screws P, and the screw Q attaching the

cassette mechanism assembly.

2.2.2 Removing the headphone board

(See Fig.30)

(1) Remove the screw Q attaching the wire extending from

the headphone board.

(2) Remove the screw R and pull out the headphone board

backward.

Fig.30

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2.2.3 Removing the display system control board

(See Fig.31, 32)

(1) Remove the four screws S attaching the stay bracket (1).

(2) Disconnect the card wire from connector CN43 and

CN880 on the display system control board.

Remove the ten screws T attaching the display system

control board.

Fig.31

Fig.32

2.2.4 Removing the bottom board

(See Fig.33 ~ 35)

• Prior to performing the following procedure, remove the dis-

play system control board.

(1) Pull out preset knob, sound mode knob on the front panel

toward the front.

(2) Remove the nut at volume knob encoder from front panel.

(3) Remove the four screws U attaching the stay bracket (2).

(4) Remove the eight screws V attaching the bottom board.

Fig.33

Fig.34

Fig.35

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SECTION 3

MECHANISM

3.1 CDchanger Mechanism Type VC3 Section

3.1.1 Removing the CD Servo control board

(See Fig.1)

(1) Remove the metal cover.

(2) Remove the CD changer mechanism assembly.

(3) From bottom side the CD changer mechanism assem-

bly,remove the four screws A retaining the CD servo con-

trol board.

(4) Absorb the four soldered positions a of the right and left

motors with a soldering absorber.

(5) Pull out the earth wire on the CD changer mechanism as-

sembly.

(6) Disconnect the connector CN854 on the CD servo control

board.

(7) Disconnect the card wire CN601 and the connector

CN801 on the CD servo control board.

Fig.1

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3.1.2 Removing the CD tray assembly

(See Fig.2~9)

(1) Remove the front panel assembly.

(2) Remove the CD changer mechanism assembly.

(3) Remove the CD Servo control board.

(4) Remove the screw B' retaining the lod stopper.

(5) From the T.bracket section "b" and clamper base section

"c" , remove both of the edges fixing the rod(See Fig.2 and

3).

(6) Remove the screw B retaining the disc stopper

(See Fig.3).

(7) Remove the three screws C retaining the T.bracket

(See Fig.3).

(8) Remove the screw D retaining the clamper assembly

(See Fig.3).

(9) From the left side face of the chassis assembly, remove

the one screw E retaining both of the return spring and

lock lever(See Fig. 4).

(10) By removing the pawl at the section d fixing the return

spring, dismount the return spring(See Fig.4).

(11) Remove the three lock levers(See Fig.4).

(12) Check whether the lifter unit stopper has been caught into

the hole at the section e of CD tray assembly as shown in

Fig.5.

(13) Make sure that the driver unit elevator is positioned as

shown in Fig.6 from to the second or fifth hole on the left

side face of the CD changer mechanism assembly.

[Caution]

In case the driver unit elevator is not at above position,

set the elevator to the position as shown in Fig.7 by

manually turning the pulley gear as shown in Fig.8.

(14) Manually turn the motor pulley in the clockwise direction

until the lifter unit stopper is lowered from the section e of

CD tray assembly(See Fig.8).

(15) Pull out all of the three stages of CD tray assembly in the

arrow direction f until these stages stop

(See Fig.9).

(16) At the position where the CD tray assembly has stopped,

pull out the CD tray assembly while pressing the two pawls

g and g' on the back side of CD tray assembly(See Fig.9).

In this case, it is easy to pull out the assembly when it is

pulled out first from the stage CD tray assembly.

Fig.2

Fig.3

Fig.4

HX-Z1

17

Fig.5

Fig.6

Fig.7

Fig.8

Fig.9

HX-Z1

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3.1.3 Removing the CD loading mechanism assembly

(See Fig.10)

(1) While turning the cams R1 and R2 assembly in the arrow

direction h ,align the shaft i of the CD loading mechanism

assembly to the position shown in Fig.10.

(2) Remove the four screws F retaining the CD loading mech-

anism assembly.

3.1.4 Removing the CD traverse mechanism

(See Fig.11 and 12)

(1) For dismounting only the CD traverse mechanism without

removing the CD loading mechanism assembly, align the

shaft j of the CD loading mechanism assembly to the po-

sition shown Fig.11 while turning the cam R1 and R2 as-

sembly in the arrow direction k .

(2) By raising the CD loading mechanism assembly in the ar-

row direction l , remove the assembly from the lifter unit

(See Fig.12).

Fig.10

Fig.11

Fig.12

HX-Z1

19

3.1.5 Removing the CD pick unit

(See Fig.13 )

(1) Move the cam gear in the arrow direction m . Then, the CD

pickup unit will be moved in the arrow direction n .

(2) According to the above step, shift the CD pickup unit to the

center position.

(3) While pressing the stopper retaining the shaft in the arrow

direction o , pull out the shaft in the arrow direction p .

(4) After dismounting the shaft from the CD pickup unit, re-

move the CD pickup unit

Fig.13

3.1.6 Removing the try select switch board

(See Fig.14)

(1) Remove the two screws G retaining the tray select switch

board.

(2) Disconnect the tray select switch board from connector

CN804 on the CD servo control board.

Fig.14

HX-Z1

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3.1.7 Removing the cam unit

(See Fig.15 ~17 )

(1) Remove the CD loading mechanism assembly.

(2) While turning the cam gear q , align the Paul r position of

the drive unit to the notch position(Fig.16) on the cam gear

q .

(3) Pull out the drive unit and cylinder gear(See Fig.17).

(4) While turning the cam gear q , align the Paul s position of

the select lever to the notch position(Fig.18) on the cam

gear q .

(5) Remove the four screws H retaining the cam unit(cam

gear q and cams R1/R2 assembly)(See Fig.18).

Fig.15

Fig.16

Fig.17

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JVC HX-Z1 User manual

JVC HX-Z1 User manual

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