INSTRUCTION MANUAL
909004DEC
12 V
ROTARY TOOL
WITH FLEXIBLE SHAFT
& 82 PIECE
ACCESSORY KIT
2
Warranty 3
Introduction 4
Environmental protection 4
Introduction 4
Specifications 4
Description of symbols 4
General safety rules 5
Additional safety rules for angle grinders 6
Safety instructions for all operations 7
Additional safety instructions
for grinding and cutting-off operations 9
Additional safety instructions
for cutting-off operations 9
Safety Warnings Specific
for Polishing Operations: 10
Additional safety instructions
for wire brushing operations 10
Accessories 10
Multifunction power tool use 11
Multifunction power tool start-up 11
Speed adjustment 11
Important general safety tips! 11
Useful hints & tips 11
Placing accessories into the tool 11
CONTENTS
Warranty Power Tools
For full details please visit us at www.909.com
3
Description of symbols
The rating plate on your tool may show symbols.
These represent important information about the
product or instructions on its use.
Wear hearing protection.
Wear eye protection.
Wear breathing protection.
For safe operation read instruction manual.
Conforms to relevant standards
for electromagnetic compatibility.
Specifications
Input Voltage: 12V
No Load Speed: 0 - 25,000 Min
-1
Collet size: (Ø1.6, Ø2.4, Ø3.2mm)
Speed settings: 10
Flexible shaft length: 1.0m
Weight (with battery): 0.5kg
Sound pressure level: 76.9dB(A)
Battery Charger
Input voltage: 230-240 Vac ~ 50 Hz
Output voltage: 14V DC 450mA
Charging time: 3-5 hours
Introduction
Your new 909 power tool will more than satisfy
your expectations. It has been manufactured under
stringent 909 Quality Standards to meet superior
performance criteria.
You will find your new tool easy and safe to operate,
and, with proper care, it will give you many years
of dependable service.
CAUTION. Carefully read through this entire Instruction
Manual before using your new 909 Power Tool. Take
special care to heed the Cautions and Warnings.
Your 909 power tool has many features that will make
your job faster and easier. Safety, performance, and
dependability have been given top priority in the
development of this tool, making it easy to maintain
and operate.
Environmental protection
Recycle unwanted materials instead
of disposing of them as waste. All tools,
hoses and packaging should be sorted,
taken to the local recycling centre and
disposed of in an environmentally safe way.
4
General safety rules
WARNING. Read all safety warnings and all instructions.
Failure to follow the warnings and instructions may result in
electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-
operated (corded) power tool or battery-operated (cordless)
power tool.
1) Work area safety
a) Keep work area clean and well lit. Cluttered or dark
areas invite accidents.
b) Do not operate power tools in explosive
atmospheres, such as in the presence of flammable
liquids, gases or dust. Power tools create sparks which
may ignite the dust or fumes.
c) Keep children and bystanders away while operating a
power tool. Distractions can cause you to lose control.
2) Electrical safety
a) Power tool plugs must match the outlet. Never modify
the plug in any way. Do not use any adapter plugs with
earthed (grounded) power tools. Unmodified plugs and
matching outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded
surfaces, such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric
shock if your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of
electric shock.
d) Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or
moving parts. Damaged or entangled cords increase
the risk of electric shock.
e) When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of a cord
suitable for outdoor use reduces the risk of electric shock.
f) To reduce the risk of electric shock, the manufacturer
recommends the use of a residual current device
with a rated residual current of 30mA or less at
all times.
3) Personal safety
a) Stay alert, watch what you are doing and use
common sense when operating a power tool. Do not
use a power tool while you are tired or under the
influence of drugs, alcohol or medication. A moment
of inattention while operating power tools may result in
serious personal injury.
b) Use personal protective equipment. Always wear eye
protection. Protective equipment such as dust mask,
non-skid safety shoes, hard hat, or hearing protection used
for appropriate conditions will reduce personal injuries.
c) Prevent unintentional starting. Ensure the switch
is in the off-position before connecting to power
source and/or battery pack, picking up or carrying
the tool. Carrying power tools with your finger on the
switch or energising power tools that have the switch
on invites accidents.
d) Remove any adjusting key or wrench before
turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may result
in personal injury.
e) Do not overreach. Keep proper footing and balance
at all times. This enables better control of the power tool
in unexpected situations.
f ) Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing and gloves away
from moving parts. Loose clothes, jewellery or long hair
can be caught in moving parts.
g) If devices are provided for the connection of dust
extraction and collection facilities, ensure these are
connected and properly used. Use of dust collection
can reduce dust-related hazards.
5
4) Power tool use and care
a) Do not force the power tool. Use the correct power
tool for your application. The correct power tool will
do the job better and safer at the rate for which it was
designed.
b) Do not use the power tool if the switch does not turn
it on and off. Any power tool that cannot be controlled
with the switch is dangerous and must be repaired.
c) Disconnect the plug from the power source and/or
the battery pack from the power tool before making
any adjustments, changing accessories, or storing
power tools. Such preventive safety measures reduce
the risk of starting the power tool accidentally.
d) Store idle power tools out of the reach of children
and do not allow persons unfamiliar with the power
tool or these instructions to operate the power tool.
Power tools are dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment or
binding of moving parts, breakage of parts and any
other condition that may affect the power tool’s
operation. If damaged, have the power tool repaired
before use. Many accidents are caused by poorly
maintained power tools.
f ) Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges are
less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc.
in accordance with these instructions, taking into
account the working conditions and the work to be
performed. Use of the power tool for operations different
from those intended could result in a hazardous situation.
h) This appliance is not intended for use by persons
(including children) with reduced physical, sensory
or mental capabilities, or lack of experience and
knowledge, unless they have been given supervision or
instruction concerning use of the appliance by a person
responsible for their safety.
i) Children should be supervised to ensure that they do
not play with the appliance.
5) Service
a) Have your power tool serviced by a qualified repair
person using only identical replacement parts. This
will ensure that the safety of the power tool is maintained.
Additional safety rules for angle grinders
• Fully unwind cable drum extensions to avoid
potential overheating.
• When an extension cable is required, you must ensure
that it has the right ampere rating for your power tool and
is in safe electrical condition.
• Always switch off before you put the angle grinder down.
• Do not let anyone under 18 years operate this tool.
• Rags, cloths, cord, string and the like should never be left
around the work area.
• If you are interrupted when operating the tool, complete
the process and switch off before looking up.
• Periodically check that all nuts, bolts and other fixings are
properly tightened.
• Check the disc before mounting it into the angle
grinder. Check by striking it with a wooden handle whilst
balancing the disc on your finger. Listen for the ring and
do not use if dull, as the disc may be cracked.
• When the disc is installed, run it for at least one minute to
ensure that it does not have a fault. It is always advisable
to stay out of the line of the disc when testing or when
using the tool.
• Do not use a disc marked with a lower RPM than that of
the no load speed shown on the rating plate.
• Use discs only of the prescribed diameter.
• Do not use the angle grinder for buffing or polishing under
any circumstances.
• Never try to operate the angle grinder without the guard
in place.
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• Do not secure the angle grinder in a vice or work bench
and use it as a static grinder. It can lead to serious injury.
• Never apply excessive pressure to the disc. It might
shatter causing personal injury.
• Ensure the work piece to be ground or cut, is held tight in
the vice or other clamping system.
• Always use the auxiliary handle and ensure a good grip
on the grinder housing with one hand and the handle with
the other hand before proceeding with any work.
• Make sure that the disc is not in contact with the work
when you start the grinder.
• Be careful not to damage the spindle or either of the disc
flanges. Damage to these parts could result in
disc breakage.
• Do not press the spindle lock button whilst the
spindle is turning.
• Only use good quality grinding and cut off discs. Cheap
poor quality discs tend to glaze up which loads the
motor and can damage it. Use discs for their designated
purpose only. For instance, do not use cutting discs for
grinding or metal wheels on masonry.
• Watch out for flying sparks. Hold the tool at an angle of
approximately 15º to 30º to the work piece surface.
• Let the disc do the grinding or cutting at a reasonable
feed, as overloading will occur if too much pressure is
applied and the disc slows resulting in inefficient cutting
and possible damage to the motor.
• When using the grinder, use safety equipment including
safety goggles or shield, ear protection, dust mask and
protective clothing including safety gloves.
ALWAYS WEAR EYE PROTECTION
Wear goggles
Wear hearing protection
Wear a breathing mask
Safety instructions for all operations
Safety Warnings Common for Grinding,
Abrasive Cutting-Off Operations:
a) This power tool is intended to function as a grinder,
sander, wire brush, polisher or cut-off tool. Read
all safety warnings, instructions, illustrations and
specifications provided with this power tool. Failure
to follow all instructions listed below may result in electric
shock, fire and/or serious injury.
b) Operations for which the power tool was not designed
may create a hazard and cause personal injury.
c) Do not use accessories which are not specifically
designed and recommended by the tool
manufacturer. Just because the accessory can be
attached to your power tool, it does not assure safe
operation.
d) The rated speed of the accessory must be at least
equal to the maximum speed marked on the power
tool. Accessories running faster than their rated speed
can break and fly apart.
e) The outside diameter and the thickness of your
accessory must be within the capacity rating of your
power tool. Incorrectly sized accessories cannot be
adequately guarded or controlled.
f) The arbour size of wheels, flanges, backing pads or
any other accessory must properly fit the spindle of
the power tool. Accessories with arbour holes that do
not match the mounting hardware of the power tool will
run out of balance, vibrate excessively and may cause
loss of control.
g) Do not use a damaged accessory. Before each use
inspect the accessory such as abrasive wheels for
chips and cracks, backing pad for cracks, tear or
excess wear, wire brush for loose or cracked wires.
If power tool or accessory is dropped, inspect for
damage or install an undamaged accessory. After
inspecting and installing an accessory, position
yourself and bystanders away from the plane of
7
the rotating accessory and run the power tool at
maximum no-load speed for one minute. Damaged
accessories will normally break apart during this test time.
h) Wear personal protective equipment. Depending on
application, use face shield, safety goggles or safety
glasses. As appropriate, wear dust mask, hearing
protectors, gloves and workshop apron capable of
stopping small abrasive or workpiece fragments. The
eye protection must be capable of stopping flying debris
generated by various operations . The dust mask or
respirator must be capable of filtrating particles generated
by your operation. Prolonged exposure to high intensity
noise may cause hearing loss.
i) Keep bystanders a safe distance away from work
area. Anyone entering the work area must wear
personal protective equipment. Fragments of
workpiece or of a broken accessory may fly away and
cause injury beyond immediate area of operation.
j) Hold power tool by insulated gripping surfaces only,
when performing an operation where the cutting
accessory may contact hidden wiring or its own cord.
Cutting accessory contacting a “live” wire may make
exposed metal parts of the power tool “live” and shock
the operator.
k) Position the cord clear of the spinning accessory.
If you lose control, the cord may be cut or snagged
and your hand or arm may be pulled into the spinning
accessory.
l) Never lay the power tool down until the accessory
has come to a complete stop. The spinning accessory
may grab the surface and pull the power tool out of your
control.
m) Do not run the power tool while carrying it at
your side. Accidental contact with the spinning
accessory could snag your clothing, pulling the
accessory into your body.
n) Regularly clean the power tool’s air vents. The
motor’s fan will draw the dust inside the housing and
excessive accumulation of powdered metal may cause
electrical hazards.
o) Do not operate the power tool near flammable
materials. Sparks could ignite these materials.
p) Do not use accessories that require liquid coolants.
Using water or other liquid coolants may result in
electrocution or shock.
Further safety instructions for all operations
Kickback and Related Warnings
Kickback is a sudden reaction to a pinched or snagged
rotating wheel, backing pad, brush or any other accessory.
Pinching or snagging causes rapid stalling of the rotating
accessory which in turn causes the uncontrolled power tool
to be forced in the direction opposite of the accessory’s
rotation at the point of the binding.
For example, if an abrasive wheel is snagged or pinched
by the workpiece, the edge of the wheel that is entering
into the pinch point can dig into the surface of the material
causing the wheel to climb out or kick out. The wheel may
either jump toward or away from the operator, depending on
direction of the wheel’s movement at the point of pinching.
Abrasive wheels may also break under these conditions.
Kickback is the result of power tool misuse and/or incorrect
operating procedures or conditions and can be avoided by
taking proper precautions as given below.
a) Maintain a firm grip on the power tool and position
your body and arm to allow you to resist kickback
forces. Always use auxiliary handle, if provided, for
maximum control over kickback or torque reaction
during start-up. The operator can control torque reactions
or kickback forces, if proper precautions are taken.
b) Never place your hand near the rotating accessory.
Accessory may kickback over your hand.
8
c) Do not position your body in the area where power
tool will move if kickback occurs. Kickback will propel
the tool in direction opposite to the wheel’s movement at
the point of snagging.
d) Use special care when working corners, sharp edges
etc. Avoid bouncing and snagging the accessory.
Corners, sharp edges or bouncing have a tendency to
snag the rotating accessory and cause loss of control or
kickback.
e) Do not attach a saw chain woodcarving blade or
toothed saw blade. Such blades create frequent
kickback and loss of control.
Additional safety instructions for grinding
and cutting-off operations
Safety Warnings Specific for Grinding and
Abrasive Cutting-Off Operations:
a) Use only wheel types that are recommended for your
power tool and the specific guard designed for the
selected wheel. Wheels for which the power tool was
not designed cannot be adequately guarded and are
unsafe.
b) The guard must be securely attached to the power
tool and positioned for maximum safety, so the least
amount of wheel is exposed towards the operator.
The guard helps to protect operator from broken wheel
fragments and accidental contact with wheel.
c) Wheels must be used only for recommended
applications. For example: do not grind with the side
of a cut-off wheel. Abrasive cut-off wheels are intended
for peripheral grinding, side forces applied to these
wheels may cause them to shatter.
d) Always use undamaged wheel flanges that are of
correct size and shape for your selected wheel.
Proper wheel flanges support the wheel thus reducing
the possibility of wheel breakage. Flanges for cut-off
wheels may be different from grinding wheel flanges.
e) Do not use worn down wheels from larger power
tools. Wheel intended for larger power tool is not suitable
for the higher speed of a smaller tool and may burst.
Additional safety instructions
for cutting-off operations
Additional Safety Warnings Specific for
Abrasive Cutting-Off Operations:
a) Do not “jam” the cut-off wheel or apply excessive
pressure. Do not attempt to make an excessive depth
of cut. Over stressing the wheel increases the loading
and susceptibility to twisting or binding of the wheel in the
cut and the possibility of kickback or wheel breakage.
b) Do not position your body in line with and behind
the rotating wheel. When the wheel, at the point of
operation, is moving away from your body, the possible
kickback may propel the spinning wheel and the power
tool directly at you.
c) When wheel is binding or when interrupting a cut for
any reason, switch off the power tool and hold the
power tool motionless until the wheel comes to a
complete stop. Never attempt to remove the cut-off
wheel from the cut while the wheel is in motion
otherwise kickback may occur. Investigate and take
corrective action to eliminate the cause of wheel binding.
d) Do not restart the cutting operation in the workpiece.
Let the wheel reach full speed and carefully re-enter
the cut. The wheel may bind, walk up or kickback if the
power tool is restarted in the workpiece.
e) Support panels or any oversized workpiece to
minimize the risk of wheel pinching and kickback.
Large workpieces tend to sag under their own weight.
Supports must be placed under the workpiece near the
line of cut and near the edge of the workpiece on both
sides of the wheel.
f) Use extra caution when making a “pocket cut” into
existing walls or other blind areas. The protruding
wheel may cut gas or water pipes, electrical wiring or
objects that can cause kickback.
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Safety Warnings Specific for
Polishing Operations:
a) Do not allow any loose portion of the polishing bonnet
or its attachment strings to spin freely. Tuck away or
trim any loose attachment strings. Loose and spinning
attachment strings can entangle your fingers or snag on the
workpiece.
Additional safety instructions
for wire brushing operations
Safety Warnings Specific for Wire Brushing Operations:
a) Be aware that wire bristles are thrown by the brush even
during ordinary operation. Do not overstress the wires by
applying excessive load to the brush. The wire bristles can
easily penetrate light clothing and/or skin.
b) If the use of a guard is recommended for wire brushing.
Do not allow any interference of the wire wheel or brush
with the guard. Wire wheel or brush may expand in diameter
due to work load and centrifugal forces.
WARNING. We recommend the use of a residual current device
with a residual current rating of 30mA or less.
Multifunction power tool use
This rotary tool can be used for drilling, grinding, sanding and
polishing, as well as engraving, cutting and removing rust in tight
spaces or inaccessible places. The tool can be used on most
metals, glass, wood and ceramics. For best performance and
results keep the speed as even as possible without exercising
too much pressure. As a guideline, use the tool at low speed for
all large accessories, such as polishing for example, and at high
speed for smaller accessories such as those used for engraving.
For grinding and engraving, hold the tool as if it were a pen.
Multifunction power tool start-up
Never start up or stop the tool is the accessory is in contact with
the piece to be worked on. Hold it firmly and press the ON/OFF
switch. The tool will run continuously until the switch is turned
to OFF position. The speed can be adjusted while the tool is
running.
Speed adjustment
The multifunction power tool is equipped with speed control.
Do not change the speed while the tool is working. The
speed switch is located on the top of the tool. Speed
can be increased by pressing the “+” button, or reduced
be pressing the “-” button. Use the tool at low speed for
polishing and similar operations, but use higher speed for
drilling or cutting action.
Important general safety tips!
1. The Tool should be unplugged when changing
accessories.
2. If you stall the tool, switch it off immediately.
3. Periodically check the tightness of your collet chuck,
especially during prolonged use of the same accessory.
4. After use, always disconnect your power tool.
5. Do not undertake repair of the power tool your self.
6. Do not leave your tool unattended while switched on.
7. Do not use or store your tool in damp or wet conditions.
Useful hints & tips
1. Your rotary tool will become warm after prolonged use
and so must be switched off and allowed to cool down.
2. To ensure smooth running, the spindle should be oiled
periodically.
3. Do not apply too much radial pressure to the accessory
bits while polishing, cleaning, sanding or grinding.
By doing this you will put a strain on the spindle and
adversely affect the precision of the tool.
4. Always work with a sensitive touch so as not to impede
the efficiency of your mini tool.
5. When drilling metal, always mark the drilling point with a
centre punch first, so that your rotary tool does not slip.
6. Always ensure that you have maximum contact between
the accessory shaft and the collet chuck.
7. Vary the speed on the tool for the work in hand, eg.
Low speed for polishing & cleaning and high speed for
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Additional safety instructions for the charger
• Your 909 tool with Lithium Ion batteries may only be
charged with the specific designed 909 Lithium Ion battery
charger purchased with the tool. IT IS DANGEROUS TO
USE ANY OTHER BATTERY CHARGER TO CHARGE
YOUR TOOL. Do not attempt to charge the battery pack
with any other charger than the one supplied.
• If there is a problem with the battery or the tool, take
it to your nearest Authorised Service centre or phone
and speak with an experienced 909 Customer Service
Representative for assistance in rectifying your problem.
• Before using the charger, read all the instructions, labels
and cautionary markings on the charger and battery pack
as well as the instructions on using the battery pack.
• Do not use the charger if it has been subjected to a heavy
knock, dropped or otherwise damaged in anyway. Take
the charger to an authorised service centre for a check or
repair.
• Do not disassemble the charger. Phone and speak with
an experienced 909 Customer Service Representative or
contact a power tool repair centre for assistance. Opening
or removing covers may expose you to dangerous
voltages or other risks. Incorrect reassembly can cause
electric shock when you use the tool or charger again.
Take the charger to a power tool repair centre when
service or repair is required. Incorrect re-assembly may
result in the risk of fire, electric shock or electrocution. To
reduce the risk of electric shock, do not disassemble any
part of the product.
• DANGER. If the battery pack is cracked or damaged in
any other way, do not insert it in the charger
• Do not plug anything other than your 909 tool into the
charger, as other objects may touch dangerous voltage
points or short out parts, which could result in fire or
electric shock.
• Do not place the tool or charger on an uneven surface, as
a fall may cause serious damage.
• Never place the tool or charger near or over a heat
source such as a radiator or heater.
• Do not operate the charger in a cabinet or other
enclosure unless proper ventilation is provided.
• Use the battery charger indoors only.
WARNING. Do not allow any liquid to come into contact
with the charger. There is a danger of electric shock. Do not
position the tool or battery charger near water; for example,
near a sink, wash bowl or toilet. Do not spill liquid of any
kind on the tool or charger. Doing so may short out parts,
causing damage to the product and creating the risk of fire
or electric shock.
Take the tool or charger to your nearest Authorised Service
centre or phone and speak with an experienced 909
Customer Service Representative for assistance in these
circumstances:
• If liquid has been spilled into the tool or charger, or if rain
or water has touched the tool, Battery Pack or charger.
• If the tool or charger does not operate normally after you
follow the operating instructions.
• If the tool or charger has been dropped or damaged.
• If the tool or charger exhibits a distinct degradation in
performance.
• If the tool or charger is damaged in any way.
• If the battery pack is not charged within the time frame
as specified in this manual, turn charger off.
• To reduce the risk of an electric shock, unplug the charger
from the power supply before attempting to
clean it. To clean tool or charger, wipe with a damp cloth.
Use of any other cleaners is not recommended.
• Do not place any object on to, or allow anything to rest
on the charger.
• Make sure that the charger cable is positioned where
it will not be stepped on, tripped over or otherwise
subjected to damage or stress. Keep the lead away
from operating machinery.
• Do not pull on the lead of the charger to disconnect it
from the mains power socket.
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• Do not use an extension cord unless it is absolutely
necessary. The use of an improper extension cord could
cause the risk of fire, electric shock or electrocution.
• Never attempt to connect two chargers together.
• Do not charge batteries or use the tool and battery pack
in locations where the temperature may be below 0°C or
exceed 40°C such as alongside sheds or metal structures.
• The battery can be charged or operated at temperatures
between 0° C and 40° C.
NEVER CHARGE YOU LITHIUM ION BATTERY BELOW
OR ABOVE TEMPERATURES RECOMMENDED
OTHERWISE FIRE OR SERIOUS DAMAGE TO THE
BATTERY PACK MAY OCCUR.
The most suitable temperatures to charge the battery pack
are between 20 - 25° C.
• If you wish to charge a second battery pack, unplug the
charger from the mains supply and leave it for at least
15 minutes. After this time you can charge a second
battery pack.
Additional safety instructions related
to the battery pack and battery safety
• Use only the 909 batteries supplied with the 909 Tool or
909-approved replacements.
• Do not use the battery to power any device other than
the 909 tool it was sold with.
• Charge the battery only with the 909 charger supplied
with the tool or 909-approved replacements and
according to the instructions in the 909 Instruction
Manual.
• Do not charge the battery in a place where static
electricity is generated nor let the battery touch something
that is statically charged.
• The battery can be stored at temperatures between
0° C and 40° C.
NEVER STORE OR LEAVE YOUR LITHIUM ION BATTERY
IN TEMPERATURES OVER THAT RECOMMENDED
OTHERWISE FIRE MAY OCCUR.
Do NOT store the Lithium Ion battery anywhere that
the temperature can easily reach higher temperatures
than recommended - this includes garden type sheds,
and Vehicles where the inside temperature can climb
to dangerous levels in the direct sunlight and on high
temperature days. THINK BEFORE LEAVING YOUR
LITHIUM ION BATTERY PACK IN STORAGE.
• The battery can be charged or operated at temperatures
between 0° C and 40° C.
NEVER CHARGE YOU LITHIUM ION BATTERY BELOW
OR ABOVE TEMPERATURES RECOMMENDED
OTHERWISE FIRE OR SERIOUS DAMAGE TO THE
BATTERY PACK MAY OCCUR.
The most suitable temperatures to charge the battery pack
are between 20 - 25° C.
• Always allow the battery pack to cool down after charging,
do not place it in a hot environment such as
a metal shed or open trailer left in the sun.
12
• Take care where the tool is stored. Do not store in areas
of corrosive fumes, or salt air or similar conditions. Try
and store the tool in the packaging supplied with the tool.
• Do not dispose of the battery in a fire or put the battery
into a microwave oven, conventional oven, dryer, or high-
pressure container.
Under these conditions, the battery may explode.
• Never attempt to open the battery pack, puncture the
battery or subject the battery to strong physical shock.
• If the plastic housing of the battery pack breaks open
or cracks, immediately discontinue its use and do not
recharge it. Ensure the battery pack clip is in good
condition and will not allow the pack to fall free from the
tool. If the clip is damaged or for any reason is not locking
the pack in place Do Not continue to use.
• Stop using the battery if it exhibits abnormal heat, odour,
colour, deformation, or is in an abnormal condition.
• If you detect leakage or a foul odour, it is especially
important to keep the battery away from fire. If battery
liquid leaks onto your skin or clothes, wash well with
clean water immediately. If liquid leaking from the
battery gets into your eyes, do not rub your eyes.
Rinse your eyes well (for at least 10 minutes) with clean
water, and consult a doctor immediately. Do not use a
leaking battery.
• Handle batteries with care to avoid shorting the battery
with conducting materials, such as nails, screws, metal
watch bands, rings, bracelets, and keys. The battery may
overheat and could burn you.
• After the battery has reached the end of its useful life, we
recommend recycling the materials at your local municipal
council recycling centre. DO NOT attempt to replace the
battery cells in the battery pack, repair or modify any part
of the battery pack assembly.
• When recycling, make it nonconductive by applying
insulating tape to the terminals located on the battery.
When to charge the battery
New battery packs are shipped in a low charge condition
and must be fully charged before use. It takes approximately
8 hours to fully charge a new battery and 3 – 5 hours once
the battery has been used in the tool a few times.
Charging of batteries should not be undertaken casually.
Through the charging cycle the condition of the battery pack
should be monitored and the charge cycle turned off at
completion or at the end of the recommended time.
Unpacking
Due to modern mass production techniques, it is unlikely
that your 909 Power Tool is faulty or that a part is missing.
If you find anything wrong, do not operate the tool until the
parts have been replaced or the fault has been rectified.
Failure to do so could result in serious personal injury.
Accessories:
• Battery Charger
• Lithium-Ion Battery
• 82 pc accessory kit including Flexible Shaft
13
Know your product
1. On/Off / LED switch
2. Variable speed control buttons
3. Spindle Lock
4. Flexible Shaft
5. 82 Pc accessory Kit
6. Air vents
7. Collet nut
8. Collet collar
9. Collet
10. Flexible Shaft Collet Cover
11. Battery
12. Battery Charger
3
9
512
4
10
7 8
6
1
2
11
14
Accessories for 909004DEC
Accessory Description
Qty Accessory Use
Accessory Description
Qty Accessory Use
Ø20mm Red & Blue sanding paper
15 red
15 blue
Sanding drums and
discs are perfect for
detailed sanding jobs.
Sanding Wheels
(6 x Ø12.7mm,
7 x Ø6.35mm)
1 2-in-1 Wrench
1
For tightening &
loosening the collet
nut and disc mandrel
Grinding Wheels with
Shank (1 sphere:
10 x 10mm, 2 cylinder:
10 x 12mm & 8 x 15mm,
Flat: 10 x 4mm, cone:
8 x 15mm)
Sanding Bands Wheels
13
Various grinding stones
5
Ø25 x 2 x 0.6mm Cut-Off Wheel
15
Various cutting wheels
let you cut, trim and
shape metal, glass
and ceramics.
The perfect way to
remove burs and
sharpen tools.
Polishing Wheel
1
Ideal for removing
rust, smoothing out
imperfections or
cleaning tools.
High Speed Cutters
2
Polishing Brush
1
Accessories
• Battery Charger
• Lithium-Ion Battery
• Flexible Shaft
• 30 Pc Sanding Paper (Ø20mm, 15 x 100g, 15 x 180g)
• 15 Pc Cut Off Wheels (25 x 2 x 0.6mm)
• 13 Pc Sanding Band Wheels (6 x Ø12.7mm, 7 x Ø6.35mm)
• 5 Pc Grinding Wheels with Shank (1 sphere: 10 x 10mm,
2 cylinder: 10 x 12mm, Flat: 10 x 4mm, cone: 8 x 15mm)
• 3 Pc Collets (Ø1.6, Ø2.4, Ø3.2mm)
• 2 Pc Felt Wheel (Ø25 x 6mm, Ø13 x 9mm)
• 2 pc Sanding drum (Ø6.35mm, Ø12.7mm)
• 2 Pc High Speed Cutters
• 1 Pc Polishing Brush
• 1 Pc Polishing Wheel
• 1 Pc Dressing Stone (10 x 10 x 25mm)
• 2 Pc Mandrel (1 for cutting wheel, 1 for felt wheel)
• 1 Pc Wrench
• 3 Pc Drill bits (Ø1.6, Ø2.4, Ø3.2mm)
• Soft Carry Bag
15
Accessory Description
Qty Accessory Use
Accessory Description
Qty Accessory Use
High speed drill bits
3
Ø1.6mm,
Ø2.4mm,
Ø3.2mm
An extremely
convenient way to drill
holes with more detail
and precision.
Collet
3
Ø2.0mm
Ø2.4mm
Ø3.2mm
For use with accessories.
Dressing Stone 1 x (10 x 10 x 25mm)
1
Ideal for cleaning
and reshaping grinding
wheels
Sanding drums (Ø6.35mm, Ø12.7mm)
2
For use with sanding
bands.
Ø13 x 9mm Polishing pad
1
Ideal for polishing
most metal surfaces
and plastics. Can be
used with polishing
compound.
Disc mandrel
1
Use with sanding discs,
grinding and cut-off
wheels.
Ø25 x 6mm Polishing pad
1
Polishing pad mandrel
1
Use with felt wheels and
polishing pads
16
Fitting and removing
the battery pack
To remove the battery pack (11)
from the rotary tool, firmly press
the release tab back
of the battery pack, and slide
the battery pack backward out
of the tool (fig. A).
Similarly, to install the battery pack, slide the pack fully into
the tool until it “clicks” into position.
Battery charging
IMPORTANT. Before placing the battery pack into the
battery charger cradle, always ensure that the plug is
switched off at the mains.
IMPORTANT. The battery will be fully charged after
3-5 hours of charging. Remove the battery pack from the
charger cradle after approximately 5 hours of charging and
switch the charger off at the mains socket. Do not leave the
battery charging for longer
than 24 hours.
1. Locate the male connector of
the power lead into the rear
socket of the battery charger
cradle (fig. B).
2. Ensure the battery charger
cradle is sitting upright.
Note. The battery pack (11)
will not drop into the battery
charger cradle if the tab of the
battery is not aligned properly
with the indent of the battery
charger.
3. Align the tab of the battery
pack with the indent in the
battery charger and lower
into the cradle (fig. C).
4. Connect the mains plug
of the battery charger to a
suitable power point.
5. The battery indicator will
glow red to show that there
is power to the battery
charger. When the green
light is on, the battery is fully
charged. When the green
light stops glowing, the battery is charged.
Note: The battery can be used at any point of the charging
period as long as there is charge in the battery.
WARNING: Remove the battery from the charger if being
using in a semi-charged state.
Obtaining the longest life from the battery
Never allow the rotary tool to come to a complete stand still
before recharging. The battery should be placed on charge
whenever the battery is noticeably running down or the rotary
tool no longer performs a task it previously performed.
Avoid conducting short charges. Make sure that the battery is
fully charged every time by allowing the charger to complete its
full charging cycle.
Avoid allowing lose items like screws or nails etc to be stored
with battery packs as these or similar items can short battery
packs and cause a fire or explosion. Always unplug the charger
when not in use and store in a dry secure place.
Avoid charging or storing your battery in temperatures below
0°C (32°F) or greater than 40°C (104°F).
Operation
WARNING. Before connecting the tool to a power source
(power point, outlet, etc.) be sure that the voltage supply is
the same as that specified on the nameplate of the tool. A
power source with a voltage greater than that specified for
the tool can result in serious injury to the user, as well as
damage to the tool. If in doubt, do not plug in the tool. Using
a power source with a voltage less than the nameplate
rating is harmful to the motor.
A
C
B
17
Switch on
1. Press the On/Off switch /
LED switch (1), then press
the Variable Speed button
marked with a “+” to start
the tool. The machine is
now in continuous operation,
and starts on the minimum
speed.
Switch off
1. Press the On/Off switch / LED switch (1) to turn off the tool.
Varying the speed
1. You can use the Variable
Speed buttons marked with
“-” and “+” to alter the speed
of the tool. Pressing the “+”
increases the speed offering
10 different speed settings.
To decrease the speed,
press the “-” button.
2. Select the correct speed for
the work and type of bit you
are using. In general, lower
speeds are best suited for
large accessories and higher
speeds are best suited for
smaller accessories.
Quick reference guide
Operation Speed
Cutting metal 7-10
Sanding wood 7-10
Cutting hard metal 7-10
Engraving metal 5-7
De-burring 5-7
Drilling holes 5-7
Removing rust 3-5
Sharpening 3-5
Polishing 1-3
Holding the tool
1. For jobs such as milling or engraving where precision is
required, hold the rotary tool like a pen.
2. For heavier work like cutting or grinding, hold the
machine in the palm of your hand.
Changing the collet
Note. Accessories may require different sized collets
(ie. Ø1.6mm, Ø2.4mm or Ø3.2mm).
1. Unscrew the collet nut (7)
should use the wrench
supplied to untighten the
collet nut anti-clockwise
direction while pressing
the spindle lock button (3)
(fig. G).
G
18
2. Remove the collet (9) and
replace with the desired
collet (fig. F). The size of
the collet will depend on
the shaft diameter of the
accessory to be used.
3. Press the spindle lock
button (3) and hand tighten
the collet nut (7) by turning
it in a clockwise direction.
Changing accessories
WARNING. If the accessory has not been inserted as far as
possible there may be too much shaft exposed which could
cause the bit to damage and/or bend.
IMPORTANT. Ensure the machine is switched off and the
plug is removed from the power before you commence
accessory changeover.
Note. Must loosen and tighten collet nut with the wrench
supplied. Always ensure bits are tight before commencing
any work with your tool.
1. Turn the collet nut (7) in an anti-clockwise direction to
loosen and, when loose, insert the desired rotary tool
piece into the collet (7).
Note. If the shaft of the rotary tool is too large to fit into the
collet (9) or fits too loosely, it is necessary to change the
collet. Refer to ‘Changing the collet’ of this manual
for instructions.
2. Whilst depressing the spindle lock button (3), hand
tighten the collet nut (7) by turning it clockwise until tight.
Note. If the rotary tool piece is not spinning, yet the collet
nut (7) is spinning, the collet nut (7) may need to be
tightened further.
Locating a cutting / sanding disc
1. Locate an appropriate disc mandrel (holder) into
the collet (9).
2. Remove the screw from
the end of the disc mandrel
with the 2-in-1 wrench by
turning in an anti-clockwise
direction (fig. H).
3. Place a cutting/sanding disc
onto the screw of the disc
mandrel (placing one of the
rubber washers provided
with the disc mandrel on
either side of the for protection).
4. Place the screw, with the disc onto the disc shaft and
tighten with the 2-in-1 wrench by turning the screw in
a clockwise direction (Do not over-tighten as the disc
will crack).
Locating a sanding drum
1. Slide the sanding band onto
the sanding drum mandrel.
H
I
F
19
Attaching the flexible shaft
WARNING. Never bend the flexible shaft with a radius of
less than 150mm (6”) when operating. Please store the
flexible shaft in the designated compartment of the carry
case when not in use.
1. Remove the collet collar (8)
and then loosen the collet
nut (7) by turning them anti-
clockwise (fig. J).
2. Insert the inner cable of the
flexible shaft into the motor
shaft until the stopper does
not permit the shaft to be
inserted any further (fig. K).
3. Use the wrench to tighten
the collet nut (7) by turning
the nut clockwise (fig. L).
4. Thread the flexible shaft
collet cover onto the rotary
tool housing and turn it
clockwise. Finger tighten
only (fig. M).
WARNING. Never tighten the collet cover with the use of
pliers or a wrench as the thread will strip.
Changing the collet and
accessories on the flexible shaft
Note. To change the collet or install a cutter or accessory
into the flexible shaft, follow the same general procedure as
covered earlier under ‘Changing accessories’.
WARNING. Do not attempt to loosen the collet nut of the
flexible shaft without pulling the spindle lock back as far
as possible. Damage to the
flexible shaft will result.
1. To lock the spindle lock,
pull the lock back as far as
possible.
2. Use the 2-in-1 wrench to
loosen and tighten the collet
nut (fig. N).
L
M
N
N
N
K
J
20
Maintenance
WARNING: When servicing, use only identical replacement
parts. The use of any other part may create a hazard or
cause product damage.
DO NOT use solvents when cleaning plastic parts. Plastics
are susceptible to damage from various types of commercial
solvents and may be damaged by their use. Use a clean
cloth to remove dirt, dust, oil, grease etc.
WARNING: Do not allow brake fluids, gasoline, petroleum-
based products, penetrating oils, etc. to come into contact
with plastic parts. They contain chemicals that can damage,
weaken or destroy plastic.
DO NOT abuse power tools. Abusive practices can damage
the tool and the workpiece.
WARNING: DO NOT attempt to modify tools or create
accessories. Any such alteration or modification is misuse
and could result in a hazardous condition leading to
possible serious injury. It will also void the warranty.
Lubrication
All of the bearings in this tool are lubricated with a sufficient
amount of high-grade lubricant for the life of the unit under
normal conditions. Therefore, no further lubrication is
required.
Cleaning
1. Keep the tool’s air vents unclogged and clean at all times.
2. Remove dust and dirt regularly. Cleaning is best done
with a rag.
3. Never use caustic agents to clean plastic parts.
CAUTION. Do not use cleaning agents to clean the plastic
parts of the tool. A mild detergent on a damp cloth is
recommended. Water must never come into contact with
the tool.
Repairs
1. Only an authorised service centre should replace the
cordset or effect other repairs. If the cordset is damaged
or worn, have it repaired or replaced by an authorised
service centre.
2. When the brushes are worn, the tool may not work. Have
new brushes fitted by an authorised service centre.
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