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ENGLISH j
Motorcycle
Owner’s Manual
Whenever you see the symbols
shown below, heed their instructions!
Always follow safe operating and main-
tenance practices.
WARNING
This warning symbol identifies
special instructions or proce-
dures which, if not correctly fol-
lowed, could result in personal
injury, or loss of life.
CAUTION
This caution symbol identifies
special instructions or proce-
dures which, if not strictly ob-
served, could result in damage
to or destruction of equipment.
NOTE
○
This note symbol indicates points of
particular interest for mo re e fficient
and conveni ent operation.
NOTICE
THIS PRODUCT HAS BEEN
MANUFACTURED FOR USE IN A
REASONABLE AND PRUDENT
MANNER BY A QUALIFIED OP-
ERATOR A ND AS A VEHICLE
ONLY.
(Australian model only)
TAMPERING WITH NOISE CONTROL SYSTEM
PROHIBITED
Owners are warned that the law may prohibit:
a)The removal or rendering inoperative by any person other than for purposes
of maintenance, repair or replacement, of any device or element of design
incorporated into any new vehicle for the purpose of noise control prior to its
sale or delivery to the ultimate purchaser or while it is in use; and
b)the use of the vehicle after such device or element of design has been re-
moved or rendered inoperative by any person.
FOREWORD
Congratulations on your purchase of a new Kawasaki motorcycle. Your new mo-
torcycle is the product of Kawasaki’s advanced engineering, exhaustive testing,
and co n tinuous striving for superior reliability, sa fety and performance.
Please read this Owner’s Manual carefully before riding so that you will be
thoroughly familiar with th e proper operatio n of y ou r motorcycle ’s con tro ls, its fea -
tures, capa bilities, and limitations. This manual offers many s afe rid ing tips, but its
purpose is not to provide instruction in all the techniques and skills required to ride
a motorcycle safely. Kawasaki strongly recommends that all operators of this vehi-
cle enroll in a motorcycle rider training program to attain awareness of the mental
and physical requirements necessary for safe motorcycle operation.
To ensure a long, trouble-free life for your motorcycle, give it the proper care and
maintenance described in this manual. For those who would like more detailed in-
formation on their Kawasaki Motorcycle, a Service Manual is available for purchase
from any authorized Kawasaki motorcycle dealer. The Service Manual contains de-
tailed disassembly and maintenance information. Those who plan to do their own
work should, of course, be competent mechanics and possess the special tools
described in the Service Manual.
Keep this Owner’s Manual aboard your motorcycle at all times so that you can
refer to it whenever you need information.
This manual should be considered a permanent part of the motorcycle and should
remain with th e motorcycle whe n it is sold.
All rights reserved. No part of this publication may be reproduced without our
prior written permission.
This publication includes the latest information available at the time of printing.
However, the r e may be minor differences b e twe e n the actual product and illustra-
tions and text in this manual.
All products are subject to change without prior notice or obligation.
KAWASAKI HEAVY INDUSTRIES, LTD.
Consumer Products & Machinery Company
© 2006 Kawasaki Heavy Industries, Ltd. Apr. 2006. (1). (M)
TABLE OF CONTENTS
SPECIFICATIONS ............................... 10
LOCATION OF PARTS ....................... 14
LOADING AND ACCESSORIES
INFORMATION ................................ 17
GENERAL INFORMATION................. 20
Meter Instruments ............................ 20
Speedometer and Tachometer ..... 21
Warning/Indicator Lights ............... 21
Key................................................... 22
Ignition Switch/Steering Lock........... 23
Right Handlebar Switches................ 24
Engine Stop Switch ...................... 24
Starter Button ............................... 25
Left Handlebar Switches .................. 26
Dimmer Switch ............................. 26
Turn Signal Switch........................ 26
Horn Button .................................. 27
Passing Button ............................. 27
Brake/Clutch Lever Adjusters ........... 27
Fuel Tank Cap.................................. 28
Fuel Tank ......................................... 29
Fuel Tap ........................................... 31
Stand................................................ 33
Helmet Hook .................................... 34
Side Covers...................................... 35
Side Cover Installation .................. 35
Tool Kit ............................................. 37
Seat.................................................. 37
Seat Installation: ........................... 38
Rear Carrier ..................................... 38
BREAK-IN ........................................... 40
HOW TO RIDE THE MOTORCYCLE .42
Starting the Engine .......................... 42
Jump Starting ................................... 45
Moving Off........................................ 47
Shifting Gears .................................. 48
Braking............................................. 49
Stopping the Engine......................... 51
Stopping the Motorcycle in an
Emergency ................................... 51
Parking............................................. 52
Catalytic Converter........................... 54
SAFE OPERATION............................. 56
Safe Riding Technique ..................... 56
Daily Safety Checks......................... 58
Additional Considerations for Off
Road Operation ............................ 60
MAINTENANCE AND ADJUSTMENT 61
Periodic Maintenance Chart............. 62
Engine Oil ........................................ 72
Cooling System ................................ 77
Spark Plugs...................................... 82
Valve Clearance ............................... 85
Air Cleaner ....................................... 86
Kawasaki Clean Air System ............. 86
Throttle Grip ..................................... 87
Choke Lever..................................... 89
Carburetors ...................................... 91
Clutch............................................... 93
Drive Chain ...................................... 95
Brakes.............................................. 102
Brake Light Switches........................ 106
Front Fork......................................... 107
Rear Shock Absorber....................... 109
Wheels ............................................. 110
Battery.............................................. 114
Headlight Beam................................ 119
Fuses ............................................... 121
Cleaning Your Motorcycle ................ 122
STORAGE........................................... 127
ENVIRONMENTAL PROTECTION..... 130
LOCATION OF LABELS..................... 131
10 SPEC IFICATIONS
SPECIFICATIONS
PERFORMANCE
Maximum Horsepower
33 kW (45 PS) @8 300 r/min (rpm)
Maximum Torque
41 N·m (4.2 kgf·m, 30.2 ft·lb) @7 500 r/min (rpm)
Maximum Turning Radius
2.4 m (94.5 in.)
DIMENSIONS
Overall Length 2 215 mm (87.20 in.)
Overall Width 880 mm (34.65 in.)
Overall Height 1 270 mm (50.0 in.)
Wheelbase
1 500 mm (59.06 in.)
Road Clearance 180 mm (7.09 in.)
Dry Weight 181 kg
ENGINE
Type
DOHC, 2-cylinder, 4-stroke, liquid-cooled
Displacement
498 cm³ (30.4 cu in.)
Bore × Stroke 74.0 × 58.0 mm (2.91 × 2.28 in.)
SPECIFICATIO NS 11
Compression Ratio
9.8 : 1
Starting System
Electric starter
Cylinder Numbe r ing
Method
Left to right, 1-2
Firing Order
1-2
Carburetors KEIHIN CVK34 × 2
Ignition System Battery and c oil (transisto rized ignition)
Ignition Timing
10° BTDC @1 300 r/min (rpm) ∼
(Electronically advanced) 35° BTDC @5 000 r/min (rpm)
Spark Plugs NGK DR9EA or ND X27ESR-U
Lubrication System Forced lubrication (wet sump)
Engine Oil
Type:
API SE, SF or SG
API SH, SJ or SL with JASO MA
SAE 10W-40
Capacity:
3.4L(3.6USqt)
Coolant Capacity 1.7 L (1. 8 US qt)
12 SPEC IFICATIONS
TRANSMISSION
Transmission Type
6-speed, constant mesh, return shift
Clutch Type
Wet, multi disc
Driving System Chain drive
Primary Reduction Ratio
2.652 ( 61/23)
Final Reduction Ratio
2.588 ( 44/17)
Overall Drive Ratio 5.847 (Top gear)
Gear Ratio
1st
2.571 ( 36/14)
2nd
1.722 ( 31/18)
3rd
1.333 ( 28/21)
4th
1.125 ( 27/24)
5th
0.961 ( 25/26)
6th
0.851 ( 23/27)
SPECIFICATIONS 13
FRAME
Castor 27°
Trail
105 mm (4.13 in.)
Tire Size:
Front
90/90-21 M/C 54S
Rear
130/80-17 M/C 65S
Rim Size:
Front 21 × 1.85
Rear 17 × 2.50
Fuel Tank Capacity 15.0 L (4.0 US gal)
ELECTRICAL EQUIPMENT
Battery 12 V 10 Ah
Headlight
12 V 55/55 W (Hi/Lo)
Tail/Brake Light 12 V 5/21 W
Specifications subject to change without notice, and may not apply to every country.
LOCATION OF PARTS 15
12. Front Fork
13. Headlight
14. Turn Signal Light
15. Spark Plugs
16. Fuel Tap
17. Air Cleaner
18. Junction Box (Fuses)
19. Battery
20. Coolant Reserve Tank
21. Helmet H oo k
22. Brake Dis c
23. Brake Caliper
24. Radiator
25. Horn
26. Idle Adjusting Screw
27. Shift Pe dal
28. Side Stand Switch
29. Side Stan d
30. Drive Chain
LOADING AND ACCESSORIES INFORMAT ION 17
LOADING AND ACCESSORIES INFORMATION
WARNING
Incorrect loading, improper in-
stallation or use of accessories,
or modification of your motorcy-
cle may result in an unsafe rid-
ing condition. Before you ride
the motorcycle, make sure that
the motorcycle is not overloaded
and that you have followed these
instructions.
With the exception of genuine
Kawasaki Parts and Accessories,
Kawasaki has no control over the
design or application of accessories.
In som e cases, improper installation
or use of accessories, o r m otorcycle
modification, will void the motorcycle
warranty can negatively affect perfor-
mance, and c an even be ille ga l. In
selecting and using accessories, and
in loa ding the m otorcyc le, you are
personally responsible for your own
safety and the safety of other persons
involved.
NOTE
○
Kawasaki Parts and Accessories
have been specially designed for
use on Kawasaki motorcycles. We
strongly recommend that all parts
and accessories you add to your
motorcycle be genuine Kawasaki
components.
Because a motorcycle is sensitive to
changes in weight and aerodynamic
forces, y ou must take extrem e c are
18 LOADING AND ACCESSOR IES INFORMATION
in carrying cargo, passengers and/or
in the fitting of additional accessories.
The following general guidelines have
been prepared to assist you in making
your determinations.
1. Any passenger should be thor-
oughly fa milia r with motorc ycle op-
eration. The passenger can affect
control of the motorcycle by im-
proper positioning during cornering
and sudden movements. It is impor-
tant that the passenger sit s till while
the motorcycle is in motion and not
interfere with the operation of the
motorcycle. Do not carry animals
on your motorcycle.
2. You should instruct any passenger
before riding to keep his feet on the
passenger footpegs and hold on to
the operator, seat stra p or gr ab rail.
Do not ca rry a passenge r unless he
or she is tall enough to reach the
footpegs and footpegs are provided.
3. All baggage should be carried as
low as possible to reduce the effect
on the motorcycle center of gravity.
Baggage weight should also be dis-
tributed equally on both sides of the
motorcycle. Avoid carrying baggage
that extends beyond the rear of the
motorcycle.
4. Baggage should be securely at-
tached. M ake sure that the baggage
will not m o v e around w hile you are
riding. Recheck baggage security
as often as possible (not while the
motorcycle is in m otion) and adjust
as necessary.
5. Do not carry heavy or bulky items on
a luggage rack. They are designed
for light items, and overloading can
affect handling due to changes in
weight distribution and aerodynamic
forces.
LOADING AND ACCESSORIES INFORMAT ION 19
6. Do not install accessories or carry
baggage that impairs the perfor-
mance of the motorcycle. Make
sure that you have not adversely
affected any lighting components,
road c lea ran ce , banking capability
(i.e., lean angle), control operation,
wheel travel, front fork movement,
or any other aspect of the motorcy-
cle’s operation.
7. Weight attached to the handlebar or
front fork will increase the mass of
thesteeringassemblyandcanre-
sult in an unsafe riding condition.
8. Fairings, windshields, backrests,
and other large items have the ca-
pability o f adversely affecting stabil-
ity and handling of the motorcycle,
not only because of their weight, but
also due to the aerodynamic forces
acting on these surfaces while the
motorcycle is in op eration. Poorly
designed or installed items can re-
sult in an unsafe riding condition.
9. This motorcycle was not intended
to be equipped with a sidecar or to
be used to tow any trailer or other
vehicle. Kawasaki does not manu-
facture sidecars or trailers for mo-
torcycles and cannot predict the ef-
fects of such accessories on han-
dling or stability, but can only warn
thattheeffectscanbeadverseand
that Kawasaki cannot assume re-
sponsib ility f or the results of suc h
unintended use of the motorcycle.
Furthermore, any adverse effects on
motorcycle components caused by
the use of such accessories will not
be remedied under warranty.
Maximum Load
Weight of rider, passenger, baggage,
and accessories must not e xceed 180 kg
(397 lb).
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