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SERVICE STATION MANUAL
895777
RSV4 R
SERVICE STATION
MANUAL
RSV4 R
THE VALUE OF SERVICE
Due to the continuous technical updates and specific mechanic training programs for aprilia products,
only aprilia Official Network mechanics know this vehicle fully and have the special tools necessary to
carry out maintenance and repair operations correctly.
The reliability of the vehicle also depends on its mechanical state. Checking the vehicle before riding, its
regular maintenance and using only Original aprilia Spare Parts are essential!
For information about the nearest Official Dealer and/or Service Centre, consult the Yellow Pages or
search directly from the map on our Official Website:
www.aprilia.com
Only by requesting aprilia Original Spare Parts can you be sure of purchasing products that were
developed and tested together with the actual vehicle itself. All aprilia Original Spare Parts undergo
quality control procedures to guarantee reliability and durability.
The descriptions and illustrations given in this publication are not binding; While the basic characteristics
as described and illustrated in this booklet remain unchanged, aprilia reserves the right, at any time and
without being required to update this publication beforehand, to make any changes to components, parts
or accessories, which it considers necessary to improve the product or which are required for
manufacturing or construction reasons.
Not all versions/models shown in this publication are available in all Countries. The availability of
individual versions/models should be confirmed with the official aprilia sales network.
© Copyright 2009 aprilia. All rights reserved. Reproduction of this publication in whole or in part is
prohibited. aprilia - After-sales service.
Aprilia trademark is property of Piaggio & C. S.p.A.
SERVICE STATION MANUAL
RSV4 R
- This manual provides the main information to carry out regular maintenance operations on your vehicle.
- This manual is intended to aprilia Dealers and their qualified mechanics; several concepts have been
deliberately omitted as they are considered unnecessary. As it is not possible to include complete
mechanical notions in this manual, users should have basic mechanical knowledge or minimum
knowledge about the procedures involved when repairing scooters. Without this knowledge, repairing or
checking the vehicle may be inefficient or even dangerous. As the vehicle repair and check procedures
are not described in detail, be extremely cautious so as not to damage components or injure individuals.
In order to optimise customer satisfaction when using our vehicles, aprilia s.p.a. commits itself to
continually improve its products and the relative documentation. The main technical modifications and
changes in repair procedures are communicated to all aprilia Sales Outlets and its International
Subsidiaries. These changes will be introduced in the subsequent editions of the manual. In case of need
or further queries on repair and check procedures, consult aprilia CUSTOMER DEPARTMENT, which
will be prepared to provide any information on the subject and any further communications on updates
and technical changes related to the vehicle.
NOTE Provides key information to make the procedure easier to understand and carry out.
CAUTION Refers to specific procedures to carry out for preventing damages to the vehicle.
WARNING Refers to specific procedures to carry out to prevent injuries to the repairer.
Personal safety Failure to completely observe these instructions will result in serious risk of personal
injury.
Safeguarding the environment Sections marked with this symbol indicate the correct use of the vehicle
to prevent damaging the environment.
Vehicle intactness The incomplete or non-observance of these regulations leads to the risk of serious
damage to the vehicle and sometimes even the invalidity of the guarantee.
INDEX OF TOPICS
CHARACTERISTICS CHAR
SPECIAL TOOLS S-TOOLS
MAINTENANCE MAIN
TROUBLESHOOTING TROUBL
ELECTRICAL SYSTEM ELE SYS
ENGINE FROM VEHICLE ENG VE
ENGINE ENG
POWER SUPPLY P SUPP
SUSPENSIONS SUSP
CHASSIS CHAS
BRAKING SYSTEM BRAK SYS
COOLING SYSTEM COOL SYS
BODYWORK BODYW
PRE-DELIVERY PRE DE
INDEX OF TOPICS
CHARACTERISTICS CHAR
Rules
Safety rules
Carbon monoxide
If you need to keep the engine running while working on the vehicle, please ensure that you do so in
an open or very well ventilated area. Never run the engine in an enclosed area. If you do work in an
enclosed area, make sure to use a fume extraction system.
CAUTION
EXHAUST EMISSIONS CONTAIN CARBON MONOXIDE, A POISONOUS GAS WHICH CAN CAUSE
LOSS OF CONSCIOUSNESS AND EVEN DEATH.
Fuel
CAUTION
THE FUEL USED TO POWER INTERNAL COMBUSTION ENGINES IS HIGHLY FLAMMABLE AND
MAY BE EXPLOSIVE UNDER CERTAIN CONDITIONS. IT IS THEREFORE RECOMMENDED TO
CARRY OUT REFUELLING AND MAINTENANCE PROCEDURES IN A VENTILATED AREA WITH
THE ENGINE SWITCHED OFF. DO NOT SMOKE DURING REFUELLING OR NEAR FUEL VAPOUR.
AVOID ANY CONTACT WITH NAKED FLAME, SPARKS OR OTHER HEAT SOURCES WHICH MAY
CAUSE IGNITION OR EXPLOSION.
DO NOT ALLOW FUEL TO DISPERSE INTO THE ENVIRONMENT.
KEEP OUT OF THE REACH OF CHILDREN
Hot components
The engine and the exhaust system components become very hot and remain hot for some time after
the engine has been switched off. When handling these components, wear insulating gloves or wait
until the engine and the exhaust system have cooled down.
Coolant
The coolant contains ethylene glycol which, under certain conditions, can become flammable.
When it burns, ethylene glycol produces an invisible flame which however can cause burns.
CAUTION
TAKE CARE NOT TO SPILL COOLANT ONTO HOT ENGINE OR EXHAUST SYSTEM COMPO-
NENTS; THE FLUID MAY IGNITE AND BURN WITH AN INVISIBLE FLAME. WHEN CARRYING
OUT MAINTENANCE, IT IS ADVISABLE TO WEAR LATEX GLOVES. EVEN THOUGH IT IS TOXIC,
COOLANT HAS A SWEET FLAVOUR WHICH MAKES IT VERY ATTRACTIVE TO ANIMALS. NEV-
ER LEAVE THE COOLANT IN OPEN CONTAINERS IN AREAS ACCESSIBLE TO ANIMALS AS
THEY MAY DRINK IT.
RSV4 R Characteristics
CHAR - 7
KEEP OUT OF THE REACH OF CHILDREN
DO NOT REMOVE THE RADIATOR CAP WHEN THE ENGINE IS STILL HOT. THE COOLANT IS
PRESSURISED AND MAY CAUSE SCALDING.
Used engine oil and transmission oil
CAUTION
IT IS ADVISABLE TO WEAR LATEX GLOVES WHEN SERVICING THE VEHICLE.
THE ENGINE OR GEARBOX OIL MAY CAUSE SERIOUS INJURIES TO THE SKIN IF HANDLED
FOR PROLONGED PERIODS OF TIME AND ON A REGULAR BASIS.
WASH YOUR HANDS CAREFULLY AFTER HANDLING OIL.
HAND THE OIL OVER TO OR HAVE IT COLLECTED BY THE NEAREST USED OIL RECYCLING
COMPANY OR THE SUPPLIER.
DO NOT DISPOSE OF OIL IN THE ENVIRONMENT
KEEP OUT OF THE REACH OF CHILDREN
THE BRAKE FLUID MAY DAMAGE PAINTED, PVC OR RUBBER SURFACES. WHEN SERVICING
THE BRAKING SYSTEM, PROTECT THESE COMPONENTS WITH A CLEAN CLOTH. ALWAYS
WEAR PROTECTIVE GOGGLES WHEN SERVICING THE BRAKING SYSTEM. THE BRAKE FLUID
IS EXTREMELY DANGEROUS TO THE EYES. IN THE EVENT OF ACCIDENTAL CONTACT WITH
THE EYES, RINSE THEM IMMEDIATELY WITH PLENTY OF COLD, CLEAN WATER AND SEEK
MEDICAL ADVICE.
KEEP OUT OF REACH OF CHILDREN
Battery electrolyte and hydrogen gas
CAUTION
THE BATTERY ELECTROLYTE IS TOXIC, CORROSIVE AND, AS IT CONTAINS SULPHURIC
ACID, MAY CAUSE BURNING IF IT COMES INTO CONTACT WITH THE SKIN. WHEN HANDLING
BATTERY ELECTROLYTE, WEAR TIGHT-FITTING GLOVES AND PROTECTIVE APPAREL. IN
THE EVENT OF SKIN CONTACT WITH THE ELECTROLYTIC FLUID, RINSE WELL WITH PLENTY
OF CLEAN WATER. IT IS PARTICULARLY IMPORTANT TO PROTECT YOUR EYES BECAUSE
EVEN TINY AMOUNTS OF BATTERY ACID MAY CAUSE BLINDNESS. IN THE EVENT OF CON-
TACT WITH THE EYES, RINSE WITH PLENTY OF WATER FOR FIFTEEN MINUTES AND CON-
SULT AN EYE SPECIALIST IMMEDIATELY. IF THE FLUID IS ACCIDENTALLY SWALLOWED,
DRINK LARGE QUANTITIES OF WATER OR MILK, FOLLOWED BY MILK OF MAGNESIA OR
VEGETABLE OIL AND SEEK MEDICAL ADVICE IMMEDIATELY. THE BATTERY RELEASES EX-
PLOSIVE GASES; KEEP IT AWAY FROM FLAMES, SPARKS, CIGARETTES OR ANY OTHER
HEAT SOURCES. ENSURE ADEQUATE VENTILATION WHEN SERVICING OR RECHARGING
THE BATTERY.
KEEP OUT OF THE REACH OF CHILDREN
BATTERY LIQUID IS CORROSIVE. DO NOT POUR OR SPILL ON PLASTIC COMPONENTS IN
PARTICULAR. ENSURE THAT THE ELECTROLYTIC ACID IS COMPATIBLE WITH THE BATTERY
BEING ACTIVATED.
Maintenance rules
GENERAL PRECAUTIONS AND INFORMATION
Characteristics RSV4 R
CHAR - 8
When repairing, dismantling and reassembling the vehicle, follow the recommendations given below
carefully.
BEFORE DISASSEMBLING COMPONENTS
•
Before dismantling components, remove dirt, mud, dust and foreign bodies from the vehicle.
Use the special tools designed for this bike, as required.
COMPONENTS REMOVAL
•
Do not loosen and/or tighten screws and nuts using pliers or any other tools than the specific
wrench.
•
Mark the positions on all connection joints (pipes, cables, etc.) before separating them, and
identify them with different distinctive symbols.
•
Each component needs to be clearly marked to enable identification during reassembly.
•
Clean and wash the dismantled components carefully using a low-flammability detergent.
•
Keep mated parts together since they have "adjusted" to each other due to normal wear.
•
Some components must be used together or replaced altogether.
•
Keep away from heat sources.
REASSEMBLING COMPONENTS
CAUTION
BEARINGS MUST ROTATE FREELY, WITHOUT JAMMING AND/OR NOISE, OTHERWISE, THEY
NEED TO BE REPLACED.
•
Only use ORIGINAL Aprilia SPARE PARTS.
•
Comply with lubricant and consumables use guidelines.
•
Lubricate parts (whenever possible) before reassembling them.
•
When tightening nuts and screws, start either from the components with the largest diameter
or from the innermost components, proceeding diagonally. Tighten nuts and screws in suc-
cessive steps before applying the tightening torque.
•
Always replace self-locking nuts, washers, sealing rings, circlips, O-rings (OR), cotter pins
and screws with new parts if the thread is damaged.
•
When assembling the bearings, make sure to lubricate them well.
•
Check that each component is assembled correctly.
•
After a repair or routine maintenance, carry out pre-ride checks and test the vehicle on
private grounds or in an area with low traffic.
•
Clean all mating surfaces, oil seal rims and gaskets before refitting. Smear a thin layer of
lithium-based grease on the oil seal rims. Reassemble oil seals and bearings with the brand
or batch number facing outward (visible side).
ELECTRIC CONNECTORS
Electric connectors must be disconnected as described below; failure to comply with this procedure
causes irreparable damage to both the connector and the wiring harness:
Press the relative safety clips, if applicable.
RSV4 R Characteristics
CHAR - 9
•
Grip the two connectors and disconnect them by pulling them in opposite directions.
•
If any signs of dirt, rust, moisture, etc. are noted, clean the inside of the connector carefully
with a jet of compressed air.
•
Ensure that the cables are correctly fastened to the internal connector terminals.
•
Then connect the two connectors, ensuring that they couple correctly (if fitted with clips, you
will hear them "click" into place).
CAUTION
DO NOT DISCONNECT CONNECTORS BY PULLING THE CABLES.
NOTE
THE TWO CONNECTORS CAN ONLY BE CONNECTED IN ONE DIRECTION: CONNECT THEM
THE RIGHT WAY ROUND.
TIGHTENING TORQUES
CAUTION
REMEMBER THAT THE TIGHTENING TORQUES FOR ALL FASTENING ELEMENTS ON WHEELS,
BRAKES, WHEEL AXLES AND ANY OTHER SUSPENSION COMPONENTS PLAY A KEY ROLE
IN ENSURING VEHICLE SAFETY AND MUST COMPLY WITH SPECIFIED VALUES. CHECK THE
TIGHTENING TORQUES OF FASTENING ELEMENTS ON A REGULAR BASIS AND ALWAYS USE
A TORQUE WRENCH TO REASSEMBLE THESE COMPONENTS. FAILURE TO COMPLY WITH
THESE RECOMMENDATIONS MAY CAUSE ONE OF THESE COMPONENTS TO LOOSEN OR
EVEN DETACH, CAUSING A WHEEL TO LOCK OR COMPROMISING VEHICLE HANDLING. THIS
MAY LEAD TO FALLS, WITH THE RISK OF SERIOUS INJURY OR DEATH.
Running-in
Engine run-in is essential to ensure engine long life and correct operation. Twisty roads and gradients
are ideal to run in engine, brakes and suspensions effectively. Vary your riding speed during the run-
in. This ensures that components operate under both "loaded" and "unloaded" conditions, allowing the
engine components to cool.
CAUTION
THE FULL PERFORMANCE OF THE VEHICLE IS ONLY AVAILABLE AFTER THE SERVICE AT
THE END OF THE RUN-IN PERIOD.
Follow the guidelines detailed below:
•
Do not twist the throttle grip abruptly and completely when the engine is working at a low
revs, either during or after run-in.
•
During the first 100 Km (62 miles) use the brakes gently, avoiding sudden or prolonged
braking. That is to permit the adequate adjustment of the pad friction material to the brake
discs.
•
It is recommended, during the first 1000 km (621 mi), not to exceed 7500 rpm and 9500 rpm
up 2000 km (1243 mi).
AFTER THE SPECIFIED MILEAGE, TAKE YOUR VEHICLE TO AN Official Aprilia Dealer FOR THE
CHECKS INDICATED IN THE "PERIODICAL MAINTENANCE" TABLE IN THE SCHEDULED MAIN-
Characteristics RSV4 R
CHAR - 10
TENANCE SECTION TO AVOID INJURING YOURSELF, OTHERS AND /OR DAMAGING THE
VEHICLE.
Vehicle identification
SERIAL NUMBER LOCATION
These numbers are necessary for vehicle registration.
NOTE
ALTERING IDENTIFICATION NUMBERS MAY BE SERIOUSLY PUNISHABLE BY LAW. IN PAR-
TICULAR, MODIFYING THE CHASSIS NUMBER IMMEDIATELY VOIDS THE WARRANTY.
This number consists of numbers and letters, as in
the example shown below.
ZD4RKA000YSXXXXXX
KEY:
ZD4: WMI (World manufacturer identifier) code;
RK: model;
A00: version variation;
0: free digit
Y year of manufacture
S: production plant (S= Scorzè);
XXXXXX: serial number (6 digits);
CHASSIS NUMBER
The chassis number is stamped on the right side
of the headstock.
ENGINE NUMBER
The engine number is printed on the base of the
engine crankcase, left hand side.
Engine No. ....................
Dimensions and mass
WEIGHT AND DIMENSIONS
Specification
Desc./Quantity
Max. length 2040 mm (80.31 in)
Max width (at handlebar) 735 mm (28.94 in)
Max. height (to windshield) 1120 mm (44.09 in)
Saddle height 847 mm (33.35 in)
Wheelbase 1420 mm (55.90 in)
Minimum ground clearance 130 mm (5.12 in)
RSV4 R Characteristics
CHAR - 11
Specification Desc./Quantity
Kerb weight 194 kg (428 lb)
Kerb weight 205 kg (452 lb)
Full loaded weight (rider only) 280 kg (617 lb)
Engine
ENGINE
Specification Desc./Quantity
Model V4
Type 65° longitudinal V-4, 4-stroke, 4 valves per cylinder, double
overhead camshafts.
Engine capacity 999 cm³ (60.96 cu.in)
Bore / stroke 78 mm / 52.26 mm (3.07 in / 2.06 in)
Compression ratio 13 : 1
Idle speed 1400 ± 100 rpm
Max engine speed 14000 ± 100 rpm
Clutch Multiplate wet clutch with mechanical control lever on left hand
side of the handlebar Anti-juddering and slipper clutch systems
Ignition electronic
TIMING SYSTEM Morse chain on intake camshaft, cam to cam gear, bucket tap-
pets and valve clearance adjustment with calibrated pads
Acceptable values with control clearance between cam and
valve
intake: 0.10 - 0.15 mm (0.0039 - 0.0059 in) exhaust: 0.20 - 0.25
mm (0.0079 - 0.0098 in)
Lubrication system Wet sump with oil radiator
Oil pump Dual trochoidal pump (lubrication + cooling)
Oil filter With external cartridge filter
Cooling Fluid
Cooling system 3-way thermostatic valve, cooling radiator with electric fan and
expansion tank
Coolant pump Centrifugal bearingless aspirating pump with integrated ce-
ramic gasket
Air filter Cotton
Alternatively:
Air filter Paper
Transmission
GEAR RATIOS
Specification
Desc./Quantity
Primary drive ratio 44 / 73 (with gears)
1st gear ratio 15 / 39 (secondary)
2nd gear ratio 16 / 33 (secondary)
3rd gear ratio 20 / 34 (secondary)
4th gear ratio 22 / 32 (secondary)
5th gear ratio 26 / 34 (secondary)
6th gear ratio 27 / 33 (secondary)
Final drive gear ratio 16 / 40
Alternatively:
Final drive ratio (to couple with the 110 link chain) 16 / 42
Capacities
CAPACITY
Specification
Desc./Quantity
Fuel capacity (reserve included) 17 l (3.74 UK gal)
Fuel tank reserve 3.6 l (0.79 UK gal)
Engine oil oil and filter change 4 l (0.88 UK gal)
Coolant 2.4 l (0.53 UK gal)
Characteristics RSV4 R
CHAR - 12
Specification Desc./Quantity
Seats 1 + 1
Two seat configuration: if vehicle is fitted with footrests and
saddle for passenger
Maximum weight capacity 201 kg (443 lb)
Drive chain
DRIVE CHAIN
Specification Desc./Quantity
Type 525
With sealed master link
Model Regina 108 links
Alternatively:
Model (to couple with 42 teeth sprocket) Regina 110 links
Electrical system
ELECTRICAL SYSTEM
Specification Desc./Quantity
Spark plugs NGK-R CR9EB
NGK-R CR10E (for competition use)
Electrode gap 0.7 - 0.8 mm (0.027 - 0.031 in)
Battery YUASA YTZ10S, 12 V 8.6 Ah
alternatively YUASA YT12A-BS, 12 V 9.5 Ah
Coils Stick coil
Recharging system Flywheel with rare earth magnets
Generator 450 W
Main fuses 30 A
Auxiliary fuses 5A - 7.5A - 15A
BULBS
Specification
Desc./Quantity
Low-/ high-beam light 12V - 55W H11
Front daylight running light 12V - 5W
Turn indicators 12V - 10W (White light)
License plate light 12V - 5W
WARNING LIGHTS
Specification
Desc./Quantity
High-beam light LED
Right turn indicator LED
Left turn indicator LED
General warning LED
Gear in neutral LED
Side stand down LED
Fuel reserve LED
ABS NOT ENABLED
Frame and suspensions
FRAME
Specification
Desc./Quantity
Type Aluminium, dual beam chassis with pressed and cast sheet el-
ements.
Steering rake angle 26.5° (measurements with reference to bare chassis)
Trail 107 mm (4.21 in)
RSV4 R Characteristics
CHAR - 13
SUSPENSION
Specification Desc./Quantity
Front fork Showa upside-down stanchions with adjustable hydraulic
damping and 43 mm (1.69 in) diam. stanchions
Front wheel travel 120 mm (4.72 in)
Rear shock absorber Sachs piggyback shock absorber with progressive APS system
and adjustable spring preload, wheelbase and hydraulic com-
pression and rebound damping
Rear wheel travel 130 mm (5.12 in)
SIZES A AND B
Specification Desc./Quantity
Size "A" 639.5 mm (25.18 in) (measurements refer to the bare chassis)
Size "B" 329.5 mm (12.97 in) (measurements refer to the bare chassis)
Brakes
BRAKES
Specification
Desc./Quantity
Front With dual floating disc 320 mm diam. (12.59 inches), monobloc
calipers with radial fixing and four pistons 34 mm diam. (1.34
inches) and 4 pads - radial pump and brake pipe in metal braid.
Rear disc type -220 mm diam. (8.66 inches), 2-piston calipers - 32
mm diam. (1.25 inches) - pump with built-in tank and metal
braid pipe.
Wheels and tyres
CERCHI RUOTE
Specification
Desc./Quantity
Cerchio ruota anteriore 3,50 x 17"
Cerchio ruota posteriore 6,00 x 17"
TYRES
Specification
Desc./Quantity
Tyre model Pirelli DIABLO Super Corsa SP
Metzeler RACETEC K3
Michelin Power One
Dunlop SPORTMAX GP Racer (Mixture "M" Front)
Dunlop SPORTMAX GP Racer (Mixture "E" Rear)
Front tyre 120/70 ZR17 (58W)
Inflation pressure 1 passenger: 2.3 bar (230 kPa) (33.36 PSI)
2 passengers: 2.5 bar (250 kPa) (36.26 PSI)
Rear tyre 190/55 ZR17 (75W)
Characteristics RSV4 R
CHAR - 14
Specification Desc./Quantity
190/50 ZR17 (73W)
Inflation pressure 1 passenger: 2.5 bar (250 kPa) (36.26 PSI)
2 passengers: 2.8 bar (280 kPa) (40.61 PSI)
Supply
FUEL SYSTEM
Specification Desc./Quantity
Fuel Premium unleaded petrol, minimum octane rating of 95
(NORM) and 85 (NOMM)
F
UEL SYSTEM
Specification Desc./Quantity
Throttle body diameter 48 mm (1.89 in)
Type Electronic injection with 2 injectors per cylinder, 4 throttle bod-
ies motorised (Ride by wire). 2 dynamic air intakes. Selectable
multimap.
Tightening Torques
Chassis
Front side
OIL RADIATOR
pos.
Description Type Quantity Torque Notes
1 Screws fastening oil radiator to
mounting bracket
M6 1 7 Nm (5.16 lbf ft) -
RSV4 R Characteristics
CHAR - 15
FRONT FORK
pos.
Description Type Quantity Torque Notes
1 Calliper mounting bracket fixing
screws
M8 2+2 22 Nm (16.23 lbf ft) -
2 Pumping member fixing screw - 1+1 30 - 39 Nm (22.13 -
28.76 lbf ft)
-
3 Sleeve top cap - 1+1 30 - 39 Nm (22.13 -
28.76 lbf ft)
-
Characteristics RSV4 R
CHAR - 16
STEERING
pos. Description Type Quantity Torque Notes
1 Screws fastening upper yoke to stan-
chions
M8 2 25 Nm (18.44 lbf ft) -
2 Screws fastening lower yoke to stan-
chions
M8 4 25 Nm (18.44 lbf ft) -
3 Headstock lock ring M35x1 1 40 Nm (29.50 lbf ft) -
4 Headstock counter-lock ring M35x1 1 - Manually close
5 Upper yoke fixing cap - 1 100 Nm (73.76 lbf ft) -
6 Screw fastening shock absorber to
frame
M6 1 10 Nm (7.37 lbf ft) -
7 Screw fastening shock absorber to
lower yoke
M6 1 10 Nm (7.37 lbf ft) -
FRONT WHEEL
pos.
Description Type Quantity Torque Notes
1 Front wheel spindle nut M25x1.5 1 80 Nm (59 lbf ft) -
2 Front brake disc fixing screws M8 6 + 6 30 Nm (22.13 lbf ft) Loct. 243
RSV4 R Characteristics
CHAR - 17
FRONT BRAKE CALLIPER
pos.
Description Type Quantity Torque Notes
1 Front brake calliper fixing screws M10x1.25 2 + 2 50 Nm (36.88 lbf ft) -
FRONT BRAKE PUMP
pos.
Description Type Quantity Torque Notes
1 Screw fastening front brake fluid res-
ervoir to bracket
M6 1 7 Nm (5.16 lbf ft) -
Characteristics RSV4 R
CHAR - 18
pos. Description Type Quantity Torque Notes
2 Screw fastening brake fluid reservoir
mounting bracket to handlebar
M6 1 7 Nm (5.16 lbf ft) -
3 Screw fastening brake pipe grommet
to the lower yoke
M5 1 8 Nm (5.9 lbf ft) -
4 Front brake pump U bolt clamp M6 2 10 Nm (7.37 lbf ft) -
5 Front brake lever pin fixing screw M6 1 10 Nm (7.37 lbf ft) -
HANDLEBAR AND CONTROLS
pos.
Description Type Quantity Torque Notes
1 Screw fastening the semi-handlebar
collar to the fork sleeves
M8 1 + 1 25 Nm (18.44 lbf ft) -
2 Semi-handlebar safety screw M6 1+1 10 Nm (7.37 lbf ft) -
3 Anti-vibration counterweight fastener M18x1.5 1+1 20 Nm (14.75 lbf ft) -
4 Right light switch M4 2 1.5 Nm (1.11 lbf ft) -
5 Left light switch M5 2 1.5 Nm (1.11 lbf ft) -
6 Throttle control fixing screws M5 2 2 Nm (1.47 lbf ft) -
RSV4 R Characteristics
CHAR - 19
HEADLAMP
pos.
Description Type Quantity Torque Notes
1 Screw fastening headlamp to front
fairing
SWP 4.9 4 2 Nm (1.47 lbf ft) -
2 Headlamp fixing screw M5 2 + 1 2 Nm (1.47 lbf ft) -
Characteristics RSV4 R
CHAR - 20
/
