Campbell Hausfeld XT051000 User manual

3/8 inch Reactionless Ratchet

Operating Instructions

Model: XT051000

IN745200 6/17

A Marmon/Berkshire Hathaway Company

EN

REGISTER YOUR PRODUCT ONLINE NOW! www.campbellhausfeld.com/reg

READ AND FOLLOW ALL INSTRUCTIONS

SAVE THESE INSTRUCTIONS • DO NOT DISCARD

Please read and save these instructions. Read carefully before

attempting to assemble, install, operate or maintain the product

described.

Protect yourself and others by observing all safety information. Failure

to comply with instructions could result in personal injury and/or

property damage! Retain instructions for future reference.

REMINDER: Keep your dated proof of purchase for warranty purposes!

Attach it to this manual or file it for safekeeping.

Model #: ________________________________

Serial #: ________________________________

Purchase Date: __________________________

For parts, product & service information

visit www.campbellhausfeld.com

Campbell Hausfeld

100 Production Drive

Harrison, Ohio 45030

1

BEFORE YOU BEGIN

Description

If your job calls for power, control and the ability to work in a confined

space, this is the ratchet to get stuff done. The reactionless feature means

no more knuckle-busting as the clutch internally absorbs the impact instead

of transferring it to your hand/wrist. Just to prove that we understand your

requirements, this trigger mechanism is designed to extend your reach and

activate in super tight places.

Campbell Hausfeld

®

makes it easier for you to finish your projects like a pro.

The company’s history of creating quality products began in 1836, when

it manufactured horse-drawn wagons and agricultural equipment. Today,

Campbell Hausfeld offers a complete line of air compressors, air tools and

accessories, inflators, nailers and staplers, spray guns, pressure washers, and

more. Finish your projects faster and easier with Campbell Hausfeld – The Air

Power Expert.

UNPACKING

After unpacking the unit, inspect carefully for any damage that may have

occurred during transit. Check for loose, missing or damaged parts. Check

to be sure all supplied accessories are enclosed with the unit. In case of

questions, damaged or missing parts, please visit www.campbellhausfeld.com

for customer assistance.

Do not operate unit if damaged during shipping,

handling or use. Damage may result in bursting and

cause injury or property damage.

Other Parts (Not Provided)

You will need the following items and/or accessories to properly set-up and

optimally use your GSD 3/8 inch reactionless ratchet:

• 1/4 inch Plug NPT (M)

o For less stress on your air hose and you, try a flex plug.

• 3/8 inch (ID) Air Hose

• 1/4 inch Coupler NPT (F)

o Eliminate coupler confusion with a universal coupler style.

o Quick-connect couplers quickly, easily join hoses to tools.

o If you don’t use a flex plug, consider a swivel coupler to prevent

hose kinks and reduce stress on your air hose.

• 4 Gallon air compressor or larger

• Impact drive sockets

• PTFE tape for all fitting connections

• Adjustable wrench for tightening fitting connections

• Grease injection gun for gear lubrication

See www.campbellhausfeld.com for additional information on accessories to

support your air tools and pneumatic system.

2

BEST PRACTICES

u For best output, maintain pressure at the tool of 90 PSI.

u The longer your air hose the greater the pressure drop from compressor to tool.

If you are using a hose longer than 50 feet, consider upgrading to a 1/2 inch ID air

hose to ensure proper tool pressure.

u Failure to lubricate and maintain your air tools properly will dramatically shorten

their life. Use oil every time you use your air tool to lubricate, clean and inhibit rust

in one step. Campbell Hausfeld sells air tool oil under part number ST1270.

SPECIFICATIONS

XT051000

Maximum PSI 90

CFM under load 100% duty 1.9 CFM @ 90 PSI

CFM no load 100% duty 3.4 CFM @ 90 PSI

SCFM under load 100% duty 14.3 SCFM @ 90 PSI

SCFM no load 100% duty 24.6 SCFM @ 90 PSI

Air Compressor Recommendation 4 gallon

Max Torque 75 Ft. Lbs.

Working Torque 0 - 50 Ft. Lbs.

Rated RPM (free speed) 320

Impact Speed (IPM) 1,600

Speed Control Trigger

Direction Change

Reverse 1

Forward 1

Gear Type Pin Clutch

Bolt Capacity 3/8 inch

Air Inlet 1/4 inch NPT (F)

Minimum Hose Size 3/8 inch

Anvil 3/8 inch

Housing Material Composite

Tool Weight 2.8 Lbs.

Tool Length 11-1/4 inch

Tool Width 2-1/4 inch

Tool Height 1-7/8 inch

3

GETTING TO KNOW YOUR UNIT

SET UP INSTRUCTIONS

BEST PRACTICES

u The air compressor used with your reactionless ratchet must be able to maintain

a minimum of 90 PSI when the tool is being used. An inadequate air supply can

cause a loss of power and inconsistent tool output/performance.

u A pressure regulator—used at the tool--is helpful to control the operating pressure

of the tool and maintain 90 PSI.

u Use an oiler to provide oil circulation through the tool and a filter to remove liquid

and solid impurities which can rust or “gum up” internal parts of the tool.

u To disconnect a coupler/plug from a system set-up: push the coupler and plug

together before pulling the coupler sleeve back and separating the coupler and

plug.

u Use only sockets specifically rated as “impact” drive sockets. Non-impact drive

sockets—if used with air tools—can shatter causing serious personal injury.

* Items shown in Set Up Instructions are not included with this tool.

Air Inlet

Exhaust Port

Anvil

Trigger

Forward-Reverse Knob

Flush-type Grease Fitting

Plug

Quick

Coupler

Air Hose

4

LUBRICATION

Motor:

To protect your tool, lubricate the motor every time—before and after—

you use this tool. You cannot oil the motor too often or put too much oil in

the air inlet.

1. Disconnect the reactionless ratchet from air supply.

2. Turn the tool upside down.

3. While pulling the trigger, pour approximately a teaspoon of air tool oil

in the air inlet. Campbell Hausfeld makes an air tool oil under model

number ST1270.

4. Connect the tool to the air supply and cover the exhaust port with a

towel. Run the reactionless ratchet for about 10 seconds. Oil will spray

from the exhaust port when the tool is triggered.

5. Continue to run until no oil is discharged.

6. Wipe all residual oil from tool before use.

Gears:

Periodic lubrication of the impact mechanism

through the flush-type grease fitting will extend

the life of the ratchet. Under regular use, inject

a small amount grease to the flush-type grease

fitting with a grease injection gun every week.

OPERATING INSTRUCTIONS

To remove a nut, bolt or spark plug:

1. Set ratchet head to run in the reverse

direction by depressing the forward/reverse

knob and turning it clockwise to remove a

bolt, nut or spark plug.

2. Attach the appropriate sized IMPACT socket

on the anvil and press firmly until socket is

seated over the ball retainer.

3. Place socket over nut or bolt and squeeze

trigger until nut or bolt has been removed or

installed.

To install a nut, bolt or spark plug:

Follow the above directions BUT set the ratchet head to run in the forward

direction by depressing the forward/reverse knob and turning it counter

clockwise to the forward position.

Do not overtighten when using your air-powered impact ratchet. Use a

torque wrench to attain the proper torque manually.

5

BEST PRACTICES

u To prevent cross-threading, start your nuts/bolts by hand—and try to get a few

rotations—before continuing the job with your pneumatic tool.

u The forward/reverse knob rotates as the ratchet is activated/triggered. Be sure to

keep your hands away from moving parts during operation—including this knob.

u The reactionless ratchet should never be used to set torque. Use a torque wrench

to attain the proper torque manually. Do not over tighten.

STORAGE

Lubricate your reactionless ratchet before storing. Follow the air motor

lubrication instructions with an exception to step #4. Only run the

reactionless ratchet for 2-3 seconds (instead of 10 seconds) because more oil

needs to remain in the reactionless ratchet when storing. Store your tool in a

cool dry place.

TECHNICAL SERVICE

For information regarding the operation or repair of this product, please visit

www.campbellhausfeld.com.

SAFETY INSTRUCTIONS

This manual contains information that is very important to know and

understand. This information is provided for SAFETY and to PREVENT

EQUIPMENT PROBLEMS. To help recognize this information, observe the

symbols found on page 10. The Safety Symbols throughout this manual are

to alert you to important safety hazards and precautions.

The DANGER, WARNING, CAUTION, and NOTICE notifications

and instructions in this manual cannot cover all possible condi-

tions and situations that may occur. It must be understood by

the operator that caution is a factor which cannot be built into

this product, but must be supplied by the operator.

With any piece of equipment, new or used, the most important part of its

operation is SAFETY!

Campbell Hausfeld encourages you to familiarize yourself with your new

equipment and stresses safe operation.

The next few pages of this manual are a summary of the main safety aspects

associated with this unit. Be sure to read and understand completely before

operating the machine.

The symbols used throughout the operation and maintenance sections of

this manual call attention to safety procedures.

Important Safety Information

Please read and save these instructions. Read carefully before attempting to

assemble, install, operate or maintain the product described. Protect yourself

and others by observing all safety information. Failure to comply with

instructions could result in personal injury and/or property damage! Retain

instructions for future reference.

6

SAFETY INSTRUCTIONS (CONTINUED)

This manual contains important safety, operational and maintenance

information. If you have any questions, please visit

www.campbellhausfeld.com for customer assistance.

California Proposition 65

This product can expose you to chemicals including

lead, which are known to the State of California

to cause cancer and birth defects or other reproductive harm. For more

information go to www.P65Warnings.ca.gov.

Illinois Lead Poisoning Prevention Act

Contains lead. May be harmful if eaten or chewed.

Complies with Federal Standards.

General Safety

This product is a part of a high pressure system and the following safety

precautions must be followed at all times along with any other existing safety

rules.

a. To reduce the risks of electric shock, fire, and injury to persons, read all

the instructions before using the tool.

b. Be thoroughly familiar with the controls and the proper use of the

equipment. Follow all instructions. Contact your Campbell Hausfeld

representative if you have any questions.

c. Only persons well acquainted with these rules of safe operation should

be allowed to use the unit.

Read and understand tool labels and manual.

air tool (90 PSI). The air tool could explode and result

in death or serious personal injury.

Work Area

a. Keep the work area clean and well lighted. Cluttered benches and dark

areas increase the risks of electric shock, fire, and injury to persons.

b. Do not operate the tool in explosive atmospheres, such as in the

presence of flammable liquids, gases, or dust. The tool is able to create

sparks resulting in the ignition of the dust or fumes.

c. Keep bystanders, children, and visitors away while operating the tool.

Distractions are able to result in the loss of control of the tool.

Personal Safety

a. Stay alert. Watch what you are doing and use common sense when

operating the tool. Do not use the tool while tired or under the

influence of drugs, alcohol, or medication. A moment of inattention

while operating the tool increases the risk of injury to persons.

b. Dress properly. Do not wear loose clothing or jewelry. Contain long hair.

Keep hair, clothing, and gloves away from moving parts. Loose clothes,

jewelry, or long hair increases the risk of injury to persons as a result of

being caught in moving parts.

7

c. Avoid unintentional starting. Be sure the switch is off before connecting

to the air supply. Do not carry the tool with your finger on the switch or

connect the tool to the air supply with the switch on.

d. Remove adjusting keys or wrenches before turning on the tool. A key

or wrench attached to a rotating part of the tool may result in personal

injury.

e. Do not overreach. Keep proper footing and balance at all times. Proper

footing and balance enables better control of the tool in unexpected

situations.

f. Use safety equipment. A dust mask, non-skid safety shoes and a hard

hat must be used for the applicable conditions.

g. Always wear eye protection.

h. Always wear hearing protection when using the tool. Prolonged

exposure to high intensity noise is able to cause hearing loss.

i. Do not attach the hose or tool to your body. Attach the hose to the

structure to reduce the risk of loss of balance if the hose shifts.

Always remain in a firmly balanced position

when using or handling the tool.

Avoid long extended periods of work with the

tool. Stop using the tool if you feel pain in

hands or arms.

j. Hold tool by insulated gripping surface when performing an operation

where the tool may contact hidden wiring. Contacting a “live” wire will

make exposed metal parts of the tool “live” and shock the operator.

k. Avoid body contact with grounded surfaces such as pipes, radiators,

ranges, and refrigerators. There is an increased risk of electric shock if

your body is grounded.

l. Explore the workpiece to avoid contact with hidden wiring. Thoroughly

investigate the workpiece for possible hidden wiring before performing

work. Contact with live wiring will shock the operator.

m. Never point an air tool at oneself or any other person. Serious injury

could occur.

n. Do not put hands near or under moving parts.

Tool Use and Care

a. Use clamps or another practical way to secure and support the

workpiece to a stable platform. Holding the work by hand or against

the body is unstable and is able to lead to loss of control.

b. Do not force the tool. Use the correct tool for the application. The

correct tool will do the job better and safer at the rate for which the

tool is designed.

c. Do not use the tool if the switch does not turn the tool on or off. Any

tool that cannot be controlled with the switch is dangerous and must be

repaired.

d. Disconnect the tool from the air source before

making adjustments, doing tool maintenance,

clearing jams, leaving work area, loading, or unloading the tool. Such

precautionary measures reduce the risk of injury to persons.

e. Store the tool when it is idle out of reach of children and other

untrained persons. A tool is dangerous in the hands of untrained users.

8

SAFETY INSTRUCTIONS (CONTINUED)

f. Maintain the tool with care. Keep a cutting tool sharp and clean. A

properly maintained tool, with sharp cutting edges reduces the risk of

binding and is easier to control.

g. Check for misalignment or binding of moving parts, breakage of parts,

and any other condition that affects the tool’s operation. If damaged,

have the tool serviced before using. Many accidents are caused by poorly

maintained tools. There is a risk of bursting if the tool is damaged.

h. Use only accessories that are identified by the manufacturer for the

specific tool model. Use of an accessory not intended for use with the

specific tool model increases the risk of injury to persons.

i. Selecting an appropriate tool actuation system, taking into consideration

the work application for which the tool is used.

Never use gasoline or other flammable liquids to

clean the tool. Never use the tool in the presence

of flammable liquids or gases. Vapors could ignite by a spark and cause an

explosion which will result in death or serious personal injury.

Release all pressure from the system before

attempting to install, service, relocate or perform

any maintenance.

Always disconnect tool from the power source

when unattended, performing any maintenance or

repair, clearing a jam, or moving the tool to a new location.

After an air tool has been lubricated, oil will

discharge through the exhaust port during the first

few seconds of operation. Thus, the exhaust port must be covered with a

towel before applying air pressure. Failure to cover the exhaust port can

result in serious injury.

When tightening, do not torque down the nuts

or bolts with the ratchet as typically done with a

hand wrench. This can damage the tool by breaking parts in the ratchet

mechanism.

Use of a whip hose prevents accidental triggering of

the tool when pressurized air is connected to the

system.

Always fit tool with a fitting or hose coupling

on or near the tool in such a manner that all

compressed air in the tool is discharged at the time the fitting or hose

coupling is disconnected. Do not use a check valve or any other fitting which

allows air to remain in the tool. Death or serious personal injury could occur.

Never carry the tool by the air hose or pull the hose

to move the tool or a compressor. Keep hoses away

from heat, oil and sharp edges. Replace any hose that is damaged, weak or

worn. Personal injury or tool damage could occur.

Do not operate or allow anyone else to operate the

tool if any warnings or warning labels are not

legible. Warnings or warning labels are located on the tool magazine and

body.

!

WARNING

9

Do not drop or throw the tool. Dropping or

throwing the tool can result in damage that will

make the tool unusable or unsafe. If the tool has been dropped or thrown,

examine the tool closely for bent, cracked or broken parts and air leaks.

STOP and repair before using or serious injury could occur.

Do not exceed the maximum operating pressure of

the air tool (90 PSI). This can reduce the life of the

tool.

This air tool requires lubrication before the initial

use and before and after each additional use.

j. Do not exceed any pressure rating of any component in the system.

Maximum operating pressure of 90 PSI is measured at the tool inlet

while the tool is running. The pressure drop between the compressor

and tool needs to be compensated for at the compressor.

k. Do not depress trigger when connecting the air supply hose.

l. Never trigger the tool when not applied to a work object. Attachments

must be securely attached. Loose attachments can cause serious injury.

Clean and check all air supply hoses and fittings

before connecting the tool to an air supply. Replace

any damaged or worn hoses or fittings. Tool performance or durability may

be reduced.

Service

a. Tool service must be performed only by qualified repair personnel.

b. When servicing a tool, use only identical replacement parts. Use only

authorized parts.

c. Use only the lubricants supplied with the tool or specified by the

manufacturer.

Do not make any modifications to the tool without

first obtaining written approval from Campbell

Hausfeld. Do not use the tool if any shields or guards are removed or

altered. Do not use the tool as a hammer. Personal injury or tool damage

may occur.

Air Source

a. Never connect to an air source that is capable of exceeding 200 PSI. Over

pressurizing the tool is able to result in bursting, abnormal operation,

breakage of the tool or serious injury to persons. Use only clean, dry,

regulated compressed air at the rated pressure or within the rated

pressure range as marked on the tool. Always verify prior to using the

tool that the air source has been adjusted to the rated air pressure or

within the rated air-pressure range.

b. Never use oxygen, carbon dioxide, combustible gases or any bottled

gas as an air source for the tool. Such gases are capable of explosion and

serious injury to persons.

Do not use any type of reactive gases, including,

but not limited to, oxygen and combustible gases, as

a power source. Use filtered, lubricated, regulated compressed air only. Use

of a reactive gas instead of compressed air may cause the tool to explode

which will cause death or serious personal injury.

O

CO

2

10

SAFETY INSTRUCTIONS (CONTINUED)

Use only a pressure-regulated compressed air source

to limit the air pressure supplied to the tool. The

regulated pressure must not exceed 90 PSI. If the regulator fails, the pressure

delivered to the tool must not exceed 200 PSI. The tool could explode which

will cause death or serious personal injury.

Safety Glossary

This manual contains information that is very important to know and

understand. This information is provided for SAFETY and to PREVENT

EQUIPMENT PROBLEMS. To help recognize this information, observe the

following symbols.

Danger indicates an imminently hazardous situation

which, if not avoided, WILL result in death or serious

injury.

Warning indicates a potentially hazardous situation

which, if not avoided, COULD result in death or

serious injury.

Caution indicates a potentially hazardous situation

which, if not avoided, MAY result in minor or

moderate injury.

Notice indicates important information, that if not

followed, may cause damage to equipment.

IMPORTANT or NOTE: Information that requires special attention.

Safety Symbols

The following Safety Symbols appear throughout this manual to alert you to

important safety hazards and precautions.

SAVE THESE INSTRUCTIONS

DO NOT DISCARD

Wear Eye

and Mask

Protection

Read Manual

First

Risk of

Explosion

Wear Eye

and Hearing

Protection

Risk of Fire

O

CO

2

Do Not Use

Reactive

Gases

Use only a

pressure-

regulated

compressed air

Warning label

!

WARNING

90 PSI

11

GENERAL TROUBLESHOOTING GUIDE

SYMPTOM POSSIBLE CAUSE(S) CORRECTIVE ACTION

Tool runs slowly or

will not operate.

1. Grit or gum in tool. 1. Flush the tool with air tool oil, gum

solvent, or an equal mixture of SAE

10 motor oil and kerosene. If air tool

oil is not used, lubricate the tool

after cleaning.

2. No oil in tool. 2. Lubricate the tool according to

the lubrication instructions in this

manual.

3. Low air pressure. 3a. Adjust the regulator on the tool to a

higher setting (If applicable).

3b. Adjust the compressor regulator to

90 PSI while the tool is running free.

4. Air hose leaks. 4. Tighten and seal hose fittings, if

leaks are found.

5. Pressure drops. 5a. Be sure the hose is the proper size.

Long hoses or tools using large

volumes of air may require a hose

with an I.D. of 1/2 inch or larger

depending on the total length of

the hose.

5b. Do not use a multiple number of

hoses connected together with

quick connect fittings. This causes

additional pressure drops and

reduces the tool power. Directly

connect the hoses together.

Moisture blowing out

of tool.

1. Water in tank. 1. Drain tank. Oil tool and run until no

water is evident. Oil tool again and

run 1–2 seconds.

2. Water in the air lines/hoses. 2a. Install a water separator/filter.

NOTE: Separators only work properly

when the air passing through

the separator is cool. Locate the

separator/filter as far as possible

from the compressor.

2b. Install an air dryer.

2c. Anytime water enters the tool, the

tool should be oiled immediately.

Ratchet mechanism

slips or will not loosen

nut.

1. Ratchet mechanism is dirty. 1. Clean mechanism with air tool oil.

Reminder: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it

for safekeeping.

LIMITED WARRANTY

1. DURATION: From the date of purchase by the original purchaser as follows: Two (2) Years.

2. WHO GIVES THIS WARRANTY (WARRANTOR): Campbell Hausfeld, a Marmon/Berkshire Hathaway

Company, 100 Production Drive, Harrison, Ohio, 45030. Visit www.campbellhausfeld.com.

3. WHO RECEIVES THIS WARRANTY (PURCHASER): The original purchaser (other than for purposes of

resale) of the Campbell Hausfeld product.

4. WHAT PRODUCTS ARE COVERED BY THIS WARRANTY: This Campbell Hausfeld air tool.

5. WHAT IS COVERED UNDER THIS WARRANTY: Substantial defects in material and workmanship which

occur within the duration of the warranty period with the exceptions below.

6. WHAT IS NOT COVERED UNDER THIS WARRANTY:

A. Implied warranties, including those of merchantability and FITNESS FOR A PARTICULAR

PURPOSE ARE LIMITED FROM THE DATE OF ORIGINAL PURCHASE AS STATED IN THE DURATION.

If this product is used for commercial, industrial or rental purposes, the warranty will apply for

ninety (90) days from the date of purchase. Some States do not allow limitation on how long an

implied warranty lasts, so the above limitations may not apply to you.

B. ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY

RESULT FROM ANY DEFECT, FAILURE, OR MALFUNCTION OF THE CAMPBELL HAUSFELD

PRODUCT. Some States do not allow the exclusion or limitation of incidental or consequential

damages, so the above limitation or exclusion may not apply to you.

C. Any failure that results from an accident, purchaser’s abuse, neglect or failure to operate

products in accordance with instructions provided in the owner’s manual(s) supplied with

product. Accident, purchaser’s abuse, neglect or failure to operate products in accordance with

instructions shall also include the removal or alteration of any safety devices. If such safety

devices are removed or altered, this warranty is void.

D. Normal adjustments which are explained in the owner’s manual(s) provided with the product.

7. RESPONSIBILITIES OF WARRANTOR UNDER THIS WARRANTY: Repair or replace, at Warrantor’s

option, products or components which are defective, have malfunctioned and/or failed to conform

within the duration of the specific warranty period.

8. RESPONSIBILITIES OF PURCHASER UNDER THIS WARRANTY:

A. Provide dated proof of purchase and maintenance records.

B. Visit www.campbellhausfeld.com to obtain your warranty service options. Freight costs must be

borne by the purchaser.

C. Use reasonable care in the operation and maintenance of the products as described in the

owner’s manual(s).

9. WHEN WARRANTOR WILL PERFORM REPAIR OR REPLACEMENT UNDER THIS WARRANTY: Repair

or replacement will be scheduled and serviced according to the normal work flow at the servicing

location, and depending on the availability of replacement parts.

This Limited Warranty applies in the United States, Canada and Mexico only and gives you specific legal

rights. You may also have other rights which vary from state to state or country to country.

12

Clé à rochet réactionnelle de 3/8 po

Instructions d’Utilisation

Modèle: XT051000

IN745200 6/17

A Marmon/Berkshire Hathaway Company

FR

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Modelo: XT051000

IN745200 6/17

A Marmon/Berkshire Hathaway Company

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Llave de trinquete sin reacción de 3/8 pulg.

Manual de Instrucciones

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IN745200 6/17

A Marmon/Berkshire Hathaway Company

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