Toro Drive Belt Tension Kit, 44" Snowthrower Attachment Installation guide

Type
Installation guide
FORM NO. 3322–120
44” 2–Stage Snowthrower Kit
PART
NO. 99–6492
P
ART NO. TR99D6492
INSTALLATION
INSTRUCTIONS
Loose
Parts
Note: Use the chart below to identify parts used for assembly.
DESCRIPTION QTY. USE
Lever assembly
Pivot bracket
Spring tension link
T
ension spring
Shoulder bolt
Bolt, 5/16 – 18 x 3/4”
Lock nut, 5/16 – 18
1
1
1
1
1
1
2
Installation of kit
Installation Instructions
1
Read before installing
Description
This kit is designed for use on 2–stage snowthrowers,
Model No.79366 and Model No. 99470 used on
Garden tractors, to improve the drive belt tension.
Installation
1. Release the belt tension lever to relieve belt
tension if mounted to a tractor.
2. Remove the tension spring, shoulder bolt,
tension lever and spring tension link (Fig. 1) and
discard.
POTENTIAL HAZARD
Spring is under tension.
WHAT CAN HAPPEN
Stored spring energy can cause personal
injury when r
eleased rapidly
.
HOW TO AV
OID THE HAZARD
Carefully unhook spring with a firm grip
and r
elease slowly
.
2

1
2
3
4
Figure 1
1. Tension
spring
2. T
ension lever
3.
Spring tension link
4.
Shoulder bolt
3. With a hacksaw or other suitable tool, cut the
belt guide off at the bend adjacent to the welded
leg (Fig. 2). Grind or file smooth after cutting.
m–4083
1
2
Figure 2
1. Belt
guide
2. Cut–of
f point
4. Install the double bend end of the spring tension
link in the upper hole of the outer leg (adjacent
to bend) on the lever assembly so that the
extended part of the link is outward in the same
plane as the handle (Fig. 3).
m–4084
1
2
Figure 3
1. Spring
tension link
2.
Lever assembly
5. Assemble the lever assembly to the pulley box
frame by inserting the leg furthest from the bend
into the frame where the old lever was located
(Fig. 4). Insert the shoulder bolt, with the head
to the inside through the pivot hole and on
through the hole in the second leg. Place the
pivot bracket over the threaded end. Install a
5/16” lock nut and tighten securely (Fig. 4).
6. Rotate the bracket so that the other end aligns
parallel with the bottom of the pulley box (Fig.
4). Clamp in place so that the lever assembly
shaft is aligned 90 degrees to the side of the
pulley box.
m–4087
1
2
3
4
5
6
Figure 4
1. Lever
assembly
2.
Frame bracket
3.
Align edges
4.
Pivot bracket
5.
5/16” lock nut
6.
Shoulder bolt
Installation Instructions
3
7. Using the hole in the pivot bracket as a template
drill a 11/32” hole in the pulley box leg (Fig. 5).
Insert the 5/16 x 3/4” bolt in this hole. Install a
5/16” nut and tighten securely (Fig. 5).
1
3
4
5
6
m-4085
2
Figure 5
1. Tension
spring (6 7/8” lg.)
2.
Pulley pivot arm
3.
Shoulder bolt
4.
5/16” lock nut
5.
5/16 x 3/4” bolt
6. 1
1/32” drilled hole
8. Attach one end of the supplied new tension
spring (6 7/8” overall length) to the pulley pivot
arm with the open side of the spring hook down.
Attach other end of the spring to the groove in
the end of the lever assembly (Fig. 5).
POTENTIAL HAZARD
Spring is under tension when installed.
WHAT CAN HAPPEN
Stored spring energy can cause personal
injury.
HOW TO AV
OID THE HAZARD
Firmly grip the spring when extending and
hook carefully.
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Toro Drive Belt Tension Kit, 44" Snowthrower Attachment Installation guide

Type
Installation guide

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