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  3. Brake Handle Kit, TX 1000 Compact Tool Carrier

Toro Brake Handle Kit, TX 1000 Compact Tool Carrier Installation guide

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FormNo.3405-742RevA
BrakeHandleKit
TX1000CompactToolCarrier
ModelNo.133-0246
InstallationInstructions
WARNING
CALIFORNIA
Proposition65Warning
ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato
causecancer,birthdefects,orreproductiveharm.
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
1
Nopartsrequired
–
Preparethemachine.
2
Nopartsrequired
–
Removetheexistingparkingbrake.
Brakelever1
Washer1
Linkageplate1
3
Locknut1
Installthekitbrake.
1
PreparingtheMachine
NoPartsRequired
Procedure
1.Movethemachinetoalevelsurface,lowertheloader
arms,shutofftheengine,andremovethekeyfrom
theignitionswitch.
2.Chockorblockthetracksandensurethatthemachine
issecurefrommovement.
©2016—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3405-742*A
2
RemovingtheExistingParking
Brake
NoPartsRequired
Procedure
Note:Unlessindicated,retainallpartstoinstallthekit
parkingbrake.
1.Beneaththeoperator’splatform,unplugthe
auxiliary-switchwireharnessfromthemainwire
harnessofthemachine(Figure1).
Figure1
1.Mainwireharness
3.Operator’splatform
2.Auxiliary-switchharness
2.Removethe2bolts(5/16x2inches)and2nuts(3/8
inch)securingthepinsintheoperator’splatform
(Figure2).
Figure2
1.Nut(3/8inch)3.Operator’splatform
2.Bolt(5/16x2inches)
3.Removethepinsandtheoperator’splatform(Figure3).
Figure3
1.Pin
4.Removethe2bolts(3/8x1inch)securingthelower
covertothemachineandremovethelowercover
(Figure4).
Figure4
1.Lowercover
2.Bolt(3/8x1inch)
5.Carefullyunlatchtheloadedspringfromtheboltand
brake-mountplate(Figure5).
Figure5
Viewfrombeneaththemachine
1.Spring
2
6.Removethe2cotterpinsand2clevispinsanddetach
thebrakecablesfromthelinkageplate(Figure6).
Figure6
1.Brakecable3.Linkageplate
2.Cotterpin4.Clevispin
7.Iftheweldedlocknutisstillonandthebrakehandleis
notbroken,breaktheweldsonthelocknut.Remove
theweldedlocknut,linkageplate,washer,andbrake
lever(Figure7).
Figure7
1.Bolt(3/8x2-1/4inch)
4.Linkageplate
2.Nut(3/8inch)
5.Washer
3.Weldedlocknut6.Brakelever
8.Removeboltand2nutsfromthelinkageplate(Figure
7).
9.Discardtheweldedlocknut,linkageplate,washer,and
brakelever.
3
InstallingtheKitBrake
Partsneededforthisprocedure:
1Brakelever
1Washer
1Linkageplate
1Locknut
Procedure
1.Installthebolt(3/8x2-1/4inch)and2nutsontothe
linkageplate(Figure8).
Figure8
1.Bolt(3/8x2-1/4inch)
4.Linkageplate
2.Nut(3/8inch)
5.Washer
3.Locknut6.Brakelever
2.Installthebrakehandle,washer,linkageplate,and
locknut(Figure8).
3
3.Securethebrakecablestothelinkageplateusing2
cotterpinsand2clevispins(Figure9).
Figure9
1.Brakecable3.Linkageplate
2.Cotterpin4.Clevispin
4.Carefullylatchthespringtotheboltandbrake-mount
plate(Figure10).
Note:WhentheparkingbrakeisintheOFFposition,
thebrakepinsshouldbeushwiththetensioner
casting.Youmayneedtoadjustthebrakecables.
Figure10
1.Spring
5.Installthelowercovertothemachineusing2bolts
(3/8x1inch)asshowninFigure11.
Figure11
1.Lowercover
2.Bolt(3/8x1inch)
6.Installtheoperator’splatformusing2pins(Figure12).
Figure12
1.Pin
7.Securethepinsusing2bolts(5/16x2inches)and2
nuts(3/8inch)asshowninFigure13.
Figure13
1.Nut(3/8inch)3.Operator’splatform
2.Bolt(5/16x2inches)
4
8.Plugtheauxiliary-switchwireharnesstothemainwire
harnessofthemachine(Figure14).
Figure14
1.Mainwireharness
3.Operator’splatform
2.Auxiliary-switchharness
5
Notes:
Notes:
/