Weller HAP 200 User manual

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HAP 200 – Operating Instructions I

The data specified above only serve to

describe the product. No statements

concerning a certain condition or suitability for

a certain application can be derived from our

information. The given information does not

release the user from the obligation of own

judgement and verification. It must be

remembered that our products are subject to a

natural process of wear and aging.

specifications and other informations set forth

in it, are the exclusive property of Cooper

Tools GmbH. Without their consent it may not

be reproduced or given to third parties.

Subject to modifications.

Printed in Germany.

03.2008

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EN

FR IT ES PT NL SV DK FI GR TR CZ PL HU SK SL EE LV LT DE

HAP 200

Operating Instruction

HAP 200

Device overview

1 Electrical connecting cable

with connector

2 Hot air hose connection

3 Finger switch

4 Stand

5 Nozzle adaptor

6 Nozzle

356

1

2

4

HAP 200 3-6

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Contents

1

About these instructions ............................................................ 3

2 For your safety........................................................................... 3

3 Scope of supply ......................................................................... 4

4 Device description ..................................................................... 4

5 Starting up the device................................................................ 5

6 Accessories ............................................................................... 6

7 Disposal..................................................................................... 6

8 Warranty .................................................................................... 6

1 About these instructions

Thank you for the confidence you have shown in buying the HAP

200 Hot Air Tool. The device has been manufactured in accordance

with the most rigorous quality standards, which ensure that the

device operates perfectly.

These instructions contain important information which will help you

to start up, operate and service the HAP 200 safely and correctly as

well as to eliminate simple faults/malfunctions yourselves.

Z Please read carefully these instructions and the attached safety

guidelines before you put the HAP 200 into operation.

Z Keep these instructions in a place that is accessible to all users.

1.1 Directives taken into consideration

The Weller HAP 200 Hot Air Tool conforms to the specifications of

the EC Declaration of Conformity with Directives 89/336/EEC and

2006/95/EC.

1.2 Documents also applicable

 HAP 200 Operating Instructions

 Accompanying booklet on safety

 Operating instructions of your control unit

2 For your safety

The HAP 200 Hot Air Tool has been manufactured in accordance

with state-of-the-art technology and recognised safety rules and

regulations. There is nevertheless the risk of personal injury and

damage to property if you fail to observe the safety information set

out in the enclosed booklet accompanying these operating

instructions and the warnings given herein. Always pass on the HAP

200 to third parties together with these operating instructions.

4-6 HAP 200

2.1 Please observe the following:

 Always place the Hot Air Tool in its original stand.

 Remove all flammable objects from the vicinity of the hot soldering

tool.

 Do not connect flammable gases to your hot air equipment.

 Always wear suitable protective clothing when using the HAP 200.

 Do not direct the hot air jet at persons or look into the hot air jet.

 Never leave the hot HAP 200 unattended.

 Do not carry out work on live parts.

 When using inert gases, make sure the area is well ventilated.

 Read and observe the operating instructions of your control unit.

2.2 Intended use

Use the HAP 200 exclusively for the purpose indicated in the

operating instructions of releasing, accommodating and setting down

chip components under the conditions specified here. Intended use

of the HAP 200 also includes the requirement that

 you read and follow these instructions,

 you read and follow all additional accompanying documents,

 observe the national accident-prevention regulations applicable at

the location where the device is being used.

The manufacturer accepts no liability for damages resulting from

failure to use the device in compliance with these operating

instructions or unauthorised modifications to the device.

3 Scope of supply

 Hot Air Tool HAP 200, 005 27 116 99

 Operating Instructions, 005 57 057 00

 Safety booklet

 Stand WDH 30, 005 15 152 99

 Nozzle Ø 3.0 mm, 005 87 278 22

 Socket wrench for standard nozzle, 005 87 488 62

 Nozzle adaptor M6, 005 87 617 28

 Open-end wrench 8 mm across flats, 005 87 278 26

4 Device description

The Weller HAP 200 Hot Air Tool with integrated finger switch (3) is

suitable for soldering and desoldering surface-mounted components.

A wide range of nozzles makes the HAP 200 a real general-purpose

tool.

A finger switch (3) integrated in the handle is used to control the air

flow. The ionising circuit integrated in the tool ensures that hot air is

static free. The hose and handle are of antistatic design.

The hot air temperature can be set to between 50 °C and 550 °C

using the control unit.

HAP 200 5-6

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4.1 Technical data HAP 200

Heating output 200 W

Heating voltage 24 V AC

Max. air flow rate 15 l/min

Temperature range 50 °C up to 550 °C

Temperature accuracy  30 °C

Potential balance

The HAP 200 Hot Air Tool has an equipotential bonding conductor

which can be connected in accordance with the operating

instructions of the control unit in use.

5 Starting up the device

WARNING!

Risk of injury due to hot air and inert gases.

Use caution when operating the Hot Air Tool, because hot air can

cause burns. Caution: use of inert gases in an enclosed area can

cause asphyxiation.

Z Please read carefully the safety instructions in the attached

booklet, the safety guidelines given in these operating

instructions and the operating instructions of your control unit

before putting the HAP 200 into operation. Also observe the

safety precautions described herein.

1. Carefully unpack Hot Air Tool HAP 200.

2. Make sure that the control unit is OFF.

3. Place the HAP 200 Hot Air Tool into the stand (4).

4. Insert the electrical connector (1) of the HAP 200 into the 7-pin

terminal jack on the control unit, and lock in place by briefly

twisting clockwise.

5. Push the air hose of the HAP 200 (2) onto the “Air” nipple on the

control unit.

6. Turn on the control unit at the power switch and set the

temperature and air flow.

Also read and observe the operating instructions of your control

unit.

6-6 HAP 200

5.1 Operating guidelines

Caution!

Excessively long nozzle threads can damage the

heater core of your tool.

The max. thread depth for hot air nozzles is 5 mm (0.2 "). Use of

longer threads will cause irreparable damage to the heater core.

Z Pay attention to the correct thread depth of the screw-in

nozzles!

Z Always use Weller original hot air nozzles!

The HAP 200 is supplied with an 8 mm socket wrench. Use this to

replace the nozzles. Lock the nuts on the heater core using the

supplied open-end wrench.

Note If you screw the enclosed nozzle adaptor (5) (005 87 610 28) into

the HAP 200 using the 8 mm socket wrench, you can use the same

nozzles as for the HAP 1.

Replacement Hot Air Tools are supplied preset and can be

connected up and used without any need for readjustment.

To check the hot air temperature, it is recommended that you use a

special test nozzle (005 87 278 08) which mates with a sheathed

thermocouple (Ø 0.5 mm).

6 Accessories

HAP 200 hot air nozzles (see overview Hot Air Nozzles)

7 Disposal

Dispose of replaced equipment parts, filters or old devices in

accordance with the rules and regulations applicable in your country.

8 Warranty

Claims by the buyer for physical defects are time-barred after a

period of one year from delivery to the buyer. This does not apply to

claims by the buyer for indemnification in accordance with

§§ 478, 479 BGB (German Federal Law Gazette).

We shall only be liable arising from a warranty furnished by us if the

quality or durability warranty has been furnished by use in writing

and using the term "Warranty“.

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HAP 200 Hot Air Nozzles

Hot Air Nozzles for HAP 200

Model Type Dimensions A x B Order-No.

F02 Flat nozzle 8.0 x 1.5 005 87 277 74

F04 Flat nozzle 10.5 x 1.5 005 87 277 73

F06 Flat nozzle 12.0 x 1.5 005 87 277 72

FD2 Dual nozzle 1.5 x 8.0 005 87 277 76

FD4 Dual nozzle 1.5 x 10.0 005 87 277 75

R02 Round nozzle Ø 0.8 005 87 271 16

R04 Round nozzle Ø 1.2 005 87 270 59

R06 Round nozzle Ø 3.0 005 87 270 60

R08

Round nozzle, bent Ø 2.0 005 87 277 87

R10

Round nozzle, bent Ø 2.0

005 87 277 87

M6 Adapter 005 87 617 28

2-side heated (Type D)

D04 Nozzle 10.5 x 10.5 005 87 277 79

D06 Nozzle 15.0 x10.0 005 87 277 82

D08 Nozzle 15.0 x 10.0 005 87 277 81

D10 Nozzle 10.0 x 18.0 005 87 277 84

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Weller is a registered Trademark and registered Design of Cooper Industries, Inc.

www.weller.eu

Cooper Tools GmbH

Carl-Benz-Str. 2

74354 Besigheim

Germany

Tel.: (07143) 580-0

Fax.: (07143) 580-108

Cooper Tools S.A.S.

25 Rue Maurice Chevalier BP 46

77832 Ozoir-la-Ferrière Cedex

France

Tél. : (01) 60 18 55 40

Fax. : (01) 64 40 33 05

Cooper Tools

A Division of Cooprer

(Great Britain) Limited

4

th

Floor Pennine House Washington

Tyne & Wear

NE37 1LY

Great Britain

Tel.: (0191) 419 7700

Fax.: (0191) 417 9421

Cooper Italia S.r.I.

Viale Europa 80

20090 Cusasgo (MI)

Italy

Tel.: (02) 90 33 101

Fax.: (02) 90 39 42 31

Cooper Tools Pty. Limited

P.O. Box 366

519 Nurigong Street

Albury, N. S. W. 2640

Australia

Phone: (2) 6058-0300

Fax: (2) 6021-7403

Cooper Hand Tools

18th Floor, Yu An Building

738 Dongfang Road

Pudong, Shanghai

200122 China

Phone: (21) 5111-8300

Fax.: (21) 5111-8446

Erem S.A.

Rué de la Roselière

1401 Yverdon-les-Bains

Switzerland

Phone.: (024) 426 12 06

Fax.: (024) 425 09 77

Weller HAP 200 User manual

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