LELY E-LINK D 6060 Operating instructions

D 6060 • D 4060

E-LINK

Operating Manual

from year of manufacture 2002

1251.99.03.04 05.03

PREFACE

E-LINK D 6060 • D 4060 3

PREFACE

PREFACEPREFACE

PREFACE

PLEASE READ THIS OPERATING MANUAL!

 This operating manual provides you with important

information for the safe operation of your machine.

 Pass on this operating manual to every user of this

machine!

 This manual must always be available wherever the

machine is in use.

PLEASE READ THE OPERATING MANUAL D 6060 / D 4060!

 Observe all safety instructions!

IMPRINT

4 E-LINK D 6060 • D 4060

IMPRINT

IMPRINTIMPRINT

IMPRINT

Control unit, control box and control programs (software) have

their own serial numbers. Please state the serial numbers in

case of inquiries:

Part Serial number

(please enter) Determine serial number

Control box

Control program

in the control box (software)

SW rev. ........................................

dd.................................................

Keep any key on the control box pressed

when switching on the power supply.

Control unit

Serial no.......................................

SW version...................................

SW date.......................................

Memory........................................

Appears automatically in the display

2 seconds after switching-on of the power

supply and is displayed for 5 seconds.

and subject to technical alterations. Illustrations are not binding on form and

design of the machine.

1251.99.03.04 Rev 05.03 Print 05.03

Manufacturer:

LELY Maschinenfabrik GmbH

Gebrüder-Welger-Straße 3 • D-38304 Wolfenbüttel

Phone: (+49) 53 31 / 404-142 • Fax: (+49) 53 31 / 404-143

eMail: Lely[email protected]

CONTENTS

E-LINK D 6060 • D 4060 5

CONTENTS

CONTENTSCONTENTS

CONTENTS

PREFACE 3

IMPRINT 4

WARNING SYMBOLS 6

SAFETY 7

Proper use 7

General Information 8

Electrical equipment/Electronics 9

Welding work 9

Electromagnetic compatibility (EMC) 10

OVERVIEW 11

General Information 11

Requirements on the machine 11

THE MENUES 12

General Information 12

Menue selection 12

MONITOR MENUE 13

Blower control 14

Hydraulic functions 14

Operating parameters 14

Operating status Pressure On/Pressure Off 15

Knotter faults 15

Slip warning 16

Length of bale 16

Cutting device status 16

SETUP MENUE 18

Language 19

Machine type 19

Pressure drop 19

Knotter alarm 19

Beep 20

Worm monitor (D 4060 only) 20

CAN modules 21

SYSTEMINFO MENUE 24

DIAGNOSIS MENUE 26

Standard diagnosis 26

Extended diagnosis 33

STATISTICS MENUE 36

ERROR MESSAGES 38

System error messages 38

Standard error messages 40

APPENDIX 44

System Service 44

Select submenue 44

MONITOR submenue 46

SYSTEM SETUP submenue 46

EEPROM CONTENTS submenue 48

SELF-TEST submenue 50

SCOPE 51

WARNING SYMBOLS

6 E-LINK D 6060 • D 4060

WARNING SYMBOLS

WARNING SYMBOLSWARNING SYMBOLS

WARNING SYMBOLS

Instructions of particular importance in this manual are marked

by the following symbols and signal words:

Attention!

This symbol stands next to warnings: danger to life, danger

of injury, possible serious material damage.

Caution!

This symbol stands next to safety instructions: malfunctions

and impairments of correct operation, possible material

damage.

Note!

This symbol stands next to useful information: special

information on how to use the machine most efficiently.

SAFETY

E-LINK D 6060 • D 4060 7

SAFETY

SAFETYSAFETY

SAFETY

Proper use

This E-Link system is exclusively intended for use on the LELY

WELGER D 6060 or LELY WELGER D 4060 "Balers". Using

the machine for any other purposes does not constitute proper

use. The manufacturer cannot be held liable for any damage

resulting from such use; the risk of improper use lies entirely

with the user.

Operating the machine within the limits of its proper use also

involves complying with the operating, maintenance and

servicing conditions prescribed by the manufacturer.

This E-Link system may only be operated by persons who are

familiar with the system and instructed on the dangers involved.

The relevant accident prevention regulations and all other

generally accepted safety rules must be observed.

Attachment of additional devices is not permitted. Unauthorized

modifications and installation of non-approved parts and

equipment preclude any liability of the manufacturer for any

damage resulting therefrom.

SAFETY

8 E-LINK D 6060 • D 4060

General Information

Even if all warnings and safety instructions are observed the

machine involves secondary hazards which cannot be

eliminated by constructional measures. Always handle the

machine with care to avoid danger to yourself and others!

 Read the pertinent operating manual before commissioning

the machine. In case of difficulties in understanding please

contact the customer service department.

 Never carry out any maintenance and repair work on the

machine while the drive is running. Never carry out any

adjustment and service work on the machine while the drive

is running.

 Never remove any crop material from the machine while the

drive is running, or while the disconnected machine is still

moving. First switch off power take-off shaft and tractor

motor and then pull off the drive shaft from the power take-

off shaft end.

 In case of work on movable parts or in the range of action

of movable parts: switch off power take-off shaft and pull off

the drive shaft from the power take-off shaft end.

Apply the flywheel brake.

 Riding on the machine is prohibited for the entire machine!

 During operation: Never climb the drawbar or any other

parts of the machine. Keep sufficient distance to the . Do

not reach in the range of action of the conveying elements.

 Prior to inserting the wrapping material: switch off power

take-off shaft drive and tractor motor, remove the ignition

key and insert tying unit locking device.

 Never operate the machine with defective or removed

protective devices (e. g.: casing sheets and distance

brackets)! Before opening the protections: Switch off p.t.o.

shaft drive and tractor engine, wait until machine has

stopped, remove the ignition key.

 Keep fire extinguisher within reach.

SAFETY

E-LINK D 6060 • D 4060 9

Electrical equipment/Electronics

 Operation with other onboard power supplies is not

permissible! Prior to any kind of assembly, adjustment and

maintenance work, the E-Link system must be

disconnected from power supply (switch off control voltage

on switch box).

 Check correct setting of all sensors regularly and check that

all sensors and actors are tightened properly.

 Power supply of the electronics must only be switched on

when the machine is to be operated. After the end of work,

the control system must immediately be disconnected from

power supply.

 It is not permissible to enter the working range of the

machine or to approach the working range of the machine

as long as the electronics are supplied with power.

 During cleaning work, the electronics must not be exposed

to a direct water jet (in particular: high-pressure cleaning

machine).

 The existing wiring of the E-Link and of the respective

machine may only be used for the consumers installed in

the factory and approved by the manufacturer.

 E-Link is designed exclusively for 12-volt operation.

Welding work

 Do not permit welding current to flow through the E-Link

system.

 Provide for all-polo disconnection of the power supply to the

machine (disconnect battery).

 Interrupt power supply between tractor and baler.

 Take strong heat generation at welding points into account.

Dismount sensitive parts (cables, sensors, plastic parts)

before welding.

SAFETY

10 E-LINK D 6060 • D 4060

Electromagnetic compatibility (EMC)

The machine is equipped with electronic components and

modules; the function of these electronic components and

modules can be influenced by electromagnetic emissions of

other equipment. Such influences can cause risks to persons, if

the following safety instructions are not observed:

In case of subsequent installation of electrical and electronic

equipment and/or components into the machine, with

connection to the central mains, it is the user's responsibility to

check whether the installation impairs the vehicle electronics or

any other components.

Ensure above all that the electrical and electronic components

subsequently installed are in conformity with the EMC directive

89/336/EEC as amended, and that they are provided with the

CE.

OVERVIEW

E-LINK D 6060 • D 4060 11

OVERVIEW

OVERVIEWOVERVIEW

OVERVIEW

General Information

The E-Link control system consists of:

 control box with display (Figure: 2)

 control unit in switch box (Figure: 1)

 control program (software)

Caution!

Prior to any kind of assembly, adjustment and maintenance

work, the E-Link system must be disconnected from power

supply: Switch off control voltage on switch box, Figure: 1.

Caution!

The housing of the E-Link control box is moisture-repellent.

Nevertheless: in order to avoid malfunctions, the control box

must not be exposed to excessive moisture (e.g. pouring

rain, splashing, steam-jet or high-pressure cleaning

machine).

Requirements on the machine

Caution!

Operation with 24 V power supply is not permissible.

Onboard voltage, machine: 12 V

Fuse protection, machine side: 30 A

Figure: 1

Figure: 2

THE MENUES

12 E-LINK D 6060 • D 4060

THE MENUES

THE MENUESTHE MENUES

THE MENUES

Note!

Unless otherwise stated:

The E-LINK figures in this manual relate to the WELGER

D 6060.

General Information

The E-Link system provides the following menues:

Menue Task see chapter

MONITOR Display and operator control in normal machine operation "MONITOR menue"

page 13

SETUP Setting of machine parameters "SETUP menue"

page 18

SYSTEMINFO Information about selected system data "SYSTEMINFO menue"

page 24

DIAGNOSIS Diagnostic functions for checking the machine "DIAGNOSIS menue"

page 26

STATISTICS Machine running time, cumulative counter and day counter "STATISTICS menue

page 36"

Menue selection

 Open menue overview: Press key < >.

 Select menue: keys < > and < >

 Confirm selection with key < >.

If no menu is to be selected: if no key is pressed for 5 seconds,

automatic return to the MONITOR menue is effected.

Menu: Monitor

Menu: MonitorMenu: Monitor

Menu: Monitor

Systeminfo

Systeminfo Systeminfo

Systeminfo

Diagnosis

Diagnosis Diagnosis

Diagnosis

Statistics

Statistics Statistics

Statistics

S

e

t

u

p

S

etu

p

Setu

p

S

e

t

u

p

MONITOR menue

E-LINK D 6060 • D 4060 13

MONITOR

MONITOR MONITOR

MONITOR MENUE

MENUEMENUE

MENUE

The MONITOR menue is the standard menue. This menue is

used for daily machine operation. The MONITOR menue

appears automatically as soon as the E-Link system is supplied

with power.

The following information is shown in the display:

Central main field

 Machine status

(slip, knotter sensors, knotter fault, bale length ...)

Beside the main field

 Bale counter (day counter)

 Machine running time (day counter)

 Battery voltage

 PTO speed

Below the main field

 Blower (fan) status

 Hydraulic valve block

 Operating parameters

(pressure/combi presetting, mixer, bale length)

Field A:

Blower (fan) status

Field B:

Hydraulic System

Field C:

Operating

parameters

Disconnected Pick-up Pressure presetting

Stand-by (flashing)/

connected Cutting device Combi presetting

Support foot Mixer

Bottom door Length of bale

Battery voltage

PTO speed

Bale counter

(day counter)

Machine running time

(day counter)

Knotter sensors Bar diagram to display

the bale length

B

a

l

es

B

alesBales

B

a

l

es

H

ours

H

oursHours

H

ours

B

a

tt

.

B

att.Batt.

B

a

tt

.

RPM

R

PMRPM

RPM

Pressure

PressurePressure

Pressure

MONITOR menue

14 E-LINK D 6060 • D 4060

Blower control

 Blower ON/OFF: key < >

The blower status is indicated in the field above the key

A flashing blower symbol indicates the stand-by mode of the

blower. In the stand-by mode, the blower

 is automatically switched on as soon as the operating

speed has been reached.

 is automatically switched off as soon as the speed is below

the operating speed.

Hydraulic functions

 Scroll through the hydraulic functions: key < >

The hydraulic function active in each case (pick-up, cutting

device, support foot, bottom door) is displayed in the field above

the key < >.

Operating parameters

 Select parameter: key < >

 Change parameter: keys < > and < >

Compression force

The compression force is adjustable to 0..100% in steps of 1%.

0% = no pressure; 100% = full pressure

Combi presetting

Combi can be set to 0..100 in steps of 1.

Mixer

The mixer can be set to 0..50 in steps of 5.

 If mixer = 0 the pressure can be set, not, however, combi.

 If mixer <> 0, combi can be set, not, however, the pressure.

length of bale

The bale length can be adjusted to 80..240 cm.

MONITOR menue

E-LINK D 6060 • D 4060 15

Operating status Pressure On/Pressure Off

 Switch hydraulic system to the PRESSURE OFF status:

Taste < > (START/STOP)

This status is indicated by the flashing pressure-off symbol in

the main field. After 30 seconds in the pressure-off status the

pressure measuring system is automatically calibrated anew.

Knotter faults

The knotter monitoring system signals knotter faults by means

of the symbol below the circular knotter sensor symbols.

The type of knotter fault is indicated by the status of the circular

knotter sensor symbols:

Knotter faults Description

The knotter sensor is damped, no knot has

been tied

The knotter sensor is undamped, the knot was

not drawn off

B

a

tt

B

attBatt

B

a

tt

.

B

a

l

es

B

alesBales

B

a

l

es

H

ours

H

oursHours

H

ours

RPM

R

PMRPM

RPM

C

om

bi

CombiCombi

C

om

bi

B

a

l

es

B

alesBales

B

a

l

es

H

ours

H

oursHours

H

ours

RPM

R

PMRPM

RPM

Combi

CombiCombi

Combi

B

a

tt

B

attBatt

B

a

tt

.

MONITOR menue

16 E-LINK D 6060 • D 4060

Slip warning

The slip warning system warns by means of a baler filled black,

when slip occurs in the drive system due to machine overload.

Length of bale

The bale length is displayed by means of a bar diagram.

Cutting device status

The connected cutting device is displayed in the main field by

scissors.

Bar diagram to display

the bale length

B

a

tt

BattBatt

B

a

tt

.

B

a

l

es

B

alesBales

B

a

l

es

H

ours

H

oursHours

H

ours

RPM

RPMRPM

RPM

C

om

bi

CombiCombi

C

om

bi

B

a

tt

BattBatt

B

a

tt

.

B

a

l

es

B

alesBales

B

a

l

es

H

ours

H

oursHours

H

ours

RPM

RPMRPM

RPM

B.

B

.B.

B

.-

-

len

g

th

len

g

thlen

g

th

len

g

th

B

a

tt

BattBatt

B

a

tt

.

B

a

l

es

B

alesBales

B

a

l

es

H

ours

H

oursHours

H

ours

RPM

RPMRPM

RPM

Combi

CombiCombi

Combi

MONITOR menue

E-LINK D 6060 • D 4060 17

MONITOR menue key functions - Overview

Button Operation

Blower ON/OFF

Toggle hydraulic switch

(pick-up – cutting device – support foot – bottom door)

Toggle system presetting

(pressure/combi presetting - mixer - bale length (D4060/6060 only) )

Toggle pressure-on / pressure-off status

Increase selected system presetting

Reduce selected system presetting

+/- simultaneously: trigger el. tying cycle (50 cm monitoring active)

"Remove" error message

Open menue overview

SETUP menue

18 E-LINK D 6060 • D 4060

SETUP

SETUP SETUP

SETUP MENUE

MENUEMENUE

MENUE

The SETUP menu serves for setting various machine

parameters (Language, Machine type, etc.).

 Select parameter: keys < > and < >.

 Change parameter: keys < > and < >.

 Return to the menue selection: Press key < >.

 Return to MONITOR menue: press key < > for 3 sec.

The following setting values can be selected for the parameters:

Setup parameter Setting range

Language English – German – French

Machine type D4060 – D6060

Pressure drop 0..5 s

Knotter alarm Off – On

Page 1/2

Beep Off – On, length 0..50 ms

Page 2/2 CAN-modules 1 and 2 Yes – No

D 4060 only:

Page 2/2

Worm monitor

On – Off

D 4060 only

Setup 2/2

Setup 2/2Setup 2/2

Setup 2/2

Worm monitor: on/off

W

orm monitor: on/offWorm monitor: on/off

W

orm monitor: on/off

Setup 1/2

Setup 1/2Setup 1/2

Setup 1/2

Language:

Language:Language:

Language:

Machine typ:

Machine typ:Machine typ:

Machine typ:

Pressuredrop:

Pressuredrop:Pressuredrop:

Pressuredrop:

knott.alarm:

knott.alarm:knott.alarm:

knott.alarm:

D6060

D6060D6060

D6060

1s

1s1s

1s

off

offoff

off

en

g

lish

e

n

g

lishen

g

lish

e

n

g

lish

SETUP menue

E-LINK D 6060 • D 4060 19

Language

The language in the control box display can be adjusted.

 German

 English

 French

Dependent on the configuration further languages can be

selected.

Machine type

The machine type can be adjusted:

 D 4060

 D 6060

Dependent on the configuration further models can be selected.

Pressure drop

After tying has been effected, the baling channel can

automatically be switched to pressure-off status for a short time

(0..5 s) to ensure that the finished knots are easily and correctly

withdrawn from the knotters during conveyance of the finished

bale. This function is primarily used:

 when silage is processed.

 if too little material is transported into the machine after the

finished bale (i.e. the finished bale is not conveyed

speedily).

The length of time for the pressure drop in the baling channel

can be set between 0 seconds and 5 seconds.

Knotter alarm

Any knotter alarm is optically indicated in the display, see

chapter "Knotter faults", page 15.

In addition, an audible knotter alarm can be activated:

 Knotter alarm ON:

Any knotter alarm occurring is audibly indicated.

 Knotter alarm OFF:

Any knotter alarm occurring is not audibly indicated.

SETUP menue

20 E-LINK D 6060 • D 4060

Beep

The beep indicates audibly that a key on the control box has

been pressed. The beep can be switched on or off and the

length of the beep can be varied (0..50 ms).

Worm monitor (D 4060 only)

When the control recognizes blocking of at least one of the two

worms (worms between rotor and compactor) the PU stop is

activated.

The PU stop will only be deactivated when the two worms

rotate again.

Worm monitoring becomes active only from a certain operating

speed: approx. 800 U/min.

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