D 6060 • D 4060
E-LINK
Operating Manual
from year of manufacture 2002
1251.99.03.04 05.03
PREFACE
E-LINK D 6060 • D 4060 3
PREFACE
PREFACEPREFACE
PREFACE
PLEASE READ THIS OPERATING MANUAL!
This operating manual provides you with important
information for the safe operation of your machine.
Pass on this operating manual to every user of this
machine!
This manual must always be available wherever the
machine is in use.
PLEASE READ THE OPERATING MANUAL D 6060 / D 4060!
Observe all safety instructions!
IMPRINT
4 E-LINK D 6060 • D 4060
IMPRINT
IMPRINTIMPRINT
IMPRINT
Control unit, control box and control programs (software) have
their own serial numbers. Please state the serial numbers in
case of inquiries:
Part Serial number
(please enter) Determine serial number
Control box
Control program
in the control box (software)
SW rev. ........................................
dd.................................................
Keep any key on the control box pressed
when switching on the power supply.
Control unit
Serial no.......................................
SW version...................................
SW date.......................................
Memory........................................
Appears automatically in the display
2 seconds after switching-on of the power
supply and is displayed for 5 seconds.
Reprinting without express written approval is not permitted – all rights reserved
and subject to technical alterations. Illustrations are not binding on form and
design of the machine.
© 2003 by Lely Maschinenfabrik GmbH Wolfenbüttel Made in Germany.
1251.99.03.04 Rev 05.03 Print 05.03
Manufacturer:
LELY Maschinenfabrik GmbH
Gebrüder-Welger-Straße 3 • D-38304 Wolfenbüttel
Phone: (+49) 53 31 / 404-142 • Fax: (+49) 53 31 / 404-143
eMail: Lely[email protected]
CONTENTS
E-LINK D 6060 • D 4060 5
CONTENTS
CONTENTSCONTENTS
CONTENTS
PREFACE 3
IMPRINT 4
WARNING SYMBOLS 6
SAFETY 7
Proper use 7
General Information 8
Electrical equipment/Electronics 9
Welding work 9
Electromagnetic compatibility (EMC) 10
OVERVIEW 11
General Information 11
Requirements on the machine 11
THE MENUES 12
General Information 12
Menue selection 12
MONITOR MENUE 13
Blower control 14
Hydraulic functions 14
Operating parameters 14
Operating status Pressure On/Pressure Off 15
Knotter faults 15
Slip warning 16
Length of bale 16
Cutting device status 16
SETUP MENUE 18
Language 19
Machine type 19
Pressure drop 19
Knotter alarm 19
Beep 20
Worm monitor (D 4060 only) 20
CAN modules 21
SYSTEMINFO MENUE 24
DIAGNOSIS MENUE 26
Standard diagnosis 26
Extended diagnosis 33
STATISTICS MENUE 36
ERROR MESSAGES 38
System error messages 38
Standard error messages 40
APPENDIX 44
System Service 44
Select submenue 44
MONITOR submenue 46
SYSTEM SETUP submenue 46
EEPROM CONTENTS submenue 48
SELF-TEST submenue 50
SCOPE 51
WARNING SYMBOLS
6 E-LINK D 6060 • D 4060
WARNING SYMBOLS
WARNING SYMBOLSWARNING SYMBOLS
WARNING SYMBOLS
Instructions of particular importance in this manual are marked
by the following symbols and signal words:
Attention!
This symbol stands next to warnings: danger to life, danger
of injury, possible serious material damage.
Caution!
This symbol stands next to safety instructions: malfunctions
and impairments of correct operation, possible material
damage.
Note!
This symbol stands next to useful information: special
information on how to use the machine most efficiently.
SAFETY
E-LINK D 6060 • D 4060 7
SAFETY
SAFETYSAFETY
SAFETY
Proper use
This E-Link system is exclusively intended for use on the LELY
WELGER D 6060 or LELY WELGER D 4060 "Balers". Using
the machine for any other purposes does not constitute proper
use. The manufacturer cannot be held liable for any damage
resulting from such use; the risk of improper use lies entirely
with the user.
Operating the machine within the limits of its proper use also
involves complying with the operating, maintenance and
servicing conditions prescribed by the manufacturer.
This E-Link system may only be operated by persons who are
familiar with the system and instructed on the dangers involved.
The relevant accident prevention regulations and all other
generally accepted safety rules must be observed.
Attachment of additional devices is not permitted. Unauthorized
modifications and installation of non-approved parts and
equipment preclude any liability of the manufacturer for any
damage resulting therefrom.
SAFETY
8 E-LINK D 6060 • D 4060
General Information
Even if all warnings and safety instructions are observed the
machine involves secondary hazards which cannot be
eliminated by constructional measures. Always handle the
machine with care to avoid danger to yourself and others!
Read the pertinent operating manual before commissioning
the machine. In case of difficulties in understanding please
contact the customer service department.
Never carry out any maintenance and repair work on the
machine while the drive is running. Never carry out any
adjustment and service work on the machine while the drive
is running.
Never remove any crop material from the machine while the
drive is running, or while the disconnected machine is still
moving. First switch off power take-off shaft and tractor
motor and then pull off the drive shaft from the power take-
off shaft end.
In case of work on movable parts or in the range of action
of movable parts: switch off power take-off shaft and pull off
the drive shaft from the power take-off shaft end.
Apply the flywheel brake.
Riding on the machine is prohibited for the entire machine!
During operation: Never climb the drawbar or any other
parts of the machine. Keep sufficient distance to the . Do
not reach in the range of action of the conveying elements.
Prior to inserting the wrapping material: switch off power
take-off shaft drive and tractor motor, remove the ignition
key and insert tying unit locking device.
Never operate the machine with defective or removed
protective devices (e. g.: casing sheets and distance
brackets)! Before opening the protections: Switch off p.t.o.
shaft drive and tractor engine, wait until machine has
stopped, remove the ignition key.
Keep fire extinguisher within reach.
SAFETY
E-LINK D 6060 • D 4060 9
Electrical equipment/Electronics
Operation with other onboard power supplies is not
permissible! Prior to any kind of assembly, adjustment and
maintenance work, the E-Link system must be
disconnected from power supply (switch off control voltage
on switch box).
Check correct setting of all sensors regularly and check that
all sensors and actors are tightened properly.
Power supply of the electronics must only be switched on
when the machine is to be operated. After the end of work,
the control system must immediately be disconnected from
power supply.
It is not permissible to enter the working range of the
machine or to approach the working range of the machine
as long as the electronics are supplied with power.
During cleaning work, the electronics must not be exposed
to a direct water jet (in particular: high-pressure cleaning
machine).
The existing wiring of the E-Link and of the respective
machine may only be used for the consumers installed in
the factory and approved by the manufacturer.
E-Link is designed exclusively for 12-volt operation.
Welding work
Do not permit welding current to flow through the E-Link
system.
Provide for all-polo disconnection of the power supply to the
machine (disconnect battery).
Interrupt power supply between tractor and baler.
Take strong heat generation at welding points into account.
Dismount sensitive parts (cables, sensors, plastic parts)
before welding.
SAFETY
10 E-LINK D 6060 • D 4060
Electromagnetic compatibility (EMC)
The machine is equipped with electronic components and
modules; the function of these electronic components and
modules can be influenced by electromagnetic emissions of
other equipment. Such influences can cause risks to persons, if
the following safety instructions are not observed:
In case of subsequent installation of electrical and electronic
equipment and/or components into the machine, with
connection to the central mains, it is the user's responsibility to
check whether the installation impairs the vehicle electronics or
any other components.
Ensure above all that the electrical and electronic components
subsequently installed are in conformity with the EMC directive
89/336/EEC as amended, and that they are provided with the
CE.
OVERVIEW
E-LINK D 6060 • D 4060 11
OVERVIEW
OVERVIEWOVERVIEW
OVERVIEW
General Information
The E-Link control system consists of:
control box with display (Figure: 2)
control unit in switch box (Figure: 1)
control program (software)
Caution!
Prior to any kind of assembly, adjustment and maintenance
work, the E-Link system must be disconnected from power
supply: Switch off control voltage on switch box, Figure: 1.
Caution!
The housing of the E-Link control box is moisture-repellent.
Nevertheless: in order to avoid malfunctions, the control box
must not be exposed to excessive moisture (e.g. pouring
rain, splashing, steam-jet or high-pressure cleaning
machine).
Requirements on the machine
Caution!
Operation with 24 V power supply is not permissible.
Onboard voltage, machine: 12 V
Fuse protection, machine side: 30 A
Figure: 1
Figure: 2
THE MENUES
12 E-LINK D 6060 • D 4060
THE MENUES
THE MENUESTHE MENUES
THE MENUES
Note!
Unless otherwise stated:
The E-LINK figures in this manual relate to the WELGER
D 6060.
General Information
The E-Link system provides the following menues:
Menue Task see chapter
MONITOR Display and operator control in normal machine operation "MONITOR menue"
page 13
SETUP Setting of machine parameters "SETUP menue"
page 18
SYSTEMINFO Information about selected system data "SYSTEMINFO menue"
page 24
DIAGNOSIS Diagnostic functions for checking the machine "DIAGNOSIS menue"
page 26
STATISTICS Machine running time, cumulative counter and day counter "STATISTICS menue
page 36"
Menue selection
Open menue overview: Press key < >.
Select menue: keys < > and < >
Confirm selection with key < >.
If no menu is to be selected: if no key is pressed for 5 seconds,
automatic return to the MONITOR menue is effected.
Menu: Monitor
Menu: MonitorMenu: Monitor
Menu: Monitor
Systeminfo
Systeminfo Systeminfo
Systeminfo
Diagnosis
Diagnosis Diagnosis
Diagnosis
Statistics
Statistics Statistics
Statistics
S
e
t
u
p
S
etu
p
Setu
p
S
e
t
u
p
MONITOR menue
E-LINK D 6060 • D 4060 13
MONITOR
MONITOR MONITOR
MONITOR MENUE
MENUEMENUE
MENUE
The MONITOR menue is the standard menue. This menue is
used for daily machine operation. The MONITOR menue
appears automatically as soon as the E-Link system is supplied
with power.
The following information is shown in the display:
Central main field
Machine status
(slip, knotter sensors, knotter fault, bale length ...)
Beside the main field
Bale counter (day counter)
Machine running time (day counter)
Battery voltage
PTO speed
Below the main field
Blower (fan) status
Hydraulic valve block
Operating parameters
(pressure/combi presetting, mixer, bale length)
Field A:
Blower (fan) status
Field B:
Hydraulic System
Field C:
Operating
parameters
Disconnected Pick-up Pressure presetting
Stand-by (flashing)/
connected Cutting device Combi presetting
Support foot Mixer
Bottom door Length of bale
Battery voltage
PTO speed
Bale counter
(day counter)
Machine running time
(day counter)
Knotter sensors Bar diagram to display
the bale length
B
a
l
es
B
alesBales
B
a
l
es
H
ours
H
oursHours
H
ours
B
a
tt
.
B
att.Batt.
B
a
tt
.
RPM
R
PMRPM
RPM
Pressure
PressurePressure
Pressure
MONITOR menue
14 E-LINK D 6060 • D 4060
Blower control
Blower ON/OFF: key < >
The blower status is indicated in the field above the key
A flashing blower symbol indicates the stand-by mode of the
blower. In the stand-by mode, the blower
is automatically switched on as soon as the operating
speed has been reached.
is automatically switched off as soon as the speed is below
the operating speed.
Hydraulic functions
Scroll through the hydraulic functions: key < >
The hydraulic function active in each case (pick-up, cutting
device, support foot, bottom door) is displayed in the field above
the key < >.
Operating parameters
Select parameter: key < >
Change parameter: keys < > and < >
Compression force
The compression force is adjustable to 0..100% in steps of 1%.
0% = no pressure; 100% = full pressure
Combi presetting
Combi can be set to 0..100 in steps of 1.
Mixer
The mixer can be set to 0..50 in steps of 5.
If mixer = 0 the pressure can be set, not, however, combi.
If mixer <> 0, combi can be set, not, however, the pressure.
length of bale
The bale length can be adjusted to 80..240 cm.
MONITOR menue
E-LINK D 6060 • D 4060 15
Operating status Pressure On/Pressure Off
Switch hydraulic system to the PRESSURE OFF status:
Taste < > (START/STOP)
This status is indicated by the flashing pressure-off symbol in
the main field. After 30 seconds in the pressure-off status the
pressure measuring system is automatically calibrated anew.
Knotter faults
The knotter monitoring system signals knotter faults by means
of the symbol below the circular knotter sensor symbols.
The type of knotter fault is indicated by the status of the circular
knotter sensor symbols:
Knotter faults Description
The knotter sensor is damped, no knot has
been tied
The knotter sensor is undamped, the knot was
not drawn off
B
a
tt
B
attBatt
B
a
tt
.
B
a
l
es
B
alesBales
B
a
l
es
H
ours
H
oursHours
H
ours
RPM
R
PMRPM
RPM
C
om
bi
CombiCombi
C
om
bi
B
a
l
es
B
alesBales
B
a
l
es
H
ours
H
oursHours
H
ours
RPM
R
PMRPM
RPM
Combi
CombiCombi
Combi
B
a
tt
B
attBatt
B
a
tt
.
MONITOR menue
16 E-LINK D 6060 • D 4060
Slip warning
The slip warning system warns by means of a baler filled black,
when slip occurs in the drive system due to machine overload.
Length of bale
The bale length is displayed by means of a bar diagram.
Cutting device status
The connected cutting device is displayed in the main field by
scissors.
Bar diagram to display
the bale length
B
a
tt
BattBatt
B
a
tt
.
B
a
l
es
B
alesBales
B
a
l
es
H
ours
H
oursHours
H
ours
RPM
RPMRPM
RPM
C
om
bi
CombiCombi
C
om
bi
B
a
tt
BattBatt
B
a
tt
.
B
a
l
es
B
alesBales
B
a
l
es
H
ours
H
oursHours
H
ours
RPM
RPMRPM
RPM
B.
B
.B.
B
.-
-
-
-
len
g
th
len
g
thlen
g
th
len
g
th
B
a
tt
BattBatt
B
a
tt
.
B
a
l
es
B
alesBales
B
a
l
es
H
ours
H
oursHours
H
ours
RPM
RPMRPM
RPM
Combi
CombiCombi
Combi
MONITOR menue
E-LINK D 6060 • D 4060 17
MONITOR menue key functions - Overview
Button Operation
Blower ON/OFF
Toggle hydraulic switch
(pick-up – cutting device – support foot – bottom door)
Toggle system presetting
(pressure/combi presetting - mixer - bale length (D4060/6060 only) )
Toggle pressure-on / pressure-off status
Increase selected system presetting
Reduce selected system presetting
+/- simultaneously: trigger el. tying cycle (50 cm monitoring active)
"Remove" error message
Open menue overview
SETUP menue
18 E-LINK D 6060 • D 4060
SETUP
SETUP SETUP
SETUP MENUE
MENUEMENUE
MENUE
The SETUP menu serves for setting various machine
parameters (Language, Machine type, etc.).
Select parameter: keys < > and < >.
Change parameter: keys < > and < >.
Return to the menue selection: Press key < >.
Return to MONITOR menue: press key < > for 3 sec.
The following setting values can be selected for the parameters:
Setup parameter Setting range
Language English – German – French
Machine type D4060 – D6060
Pressure drop 0..5 s
Knotter alarm Off – On
Page 1/2
Beep Off – On, length 0..50 ms
Page 2/2 CAN-modules 1 and 2 Yes – No
D 4060 only:
Page 2/2
Worm monitor
On – Off
D 4060 only
Setup 2/2
Setup 2/2Setup 2/2
Setup 2/2
Worm monitor: on/off
W
orm monitor: on/offWorm monitor: on/off
W
orm monitor: on/off
Setup 1/2
Setup 1/2Setup 1/2
Setup 1/2
Language:
Language:Language:
Language:
Machine typ:
Machine typ:Machine typ:
Machine typ:
Pressuredrop:
Pressuredrop:Pressuredrop:
Pressuredrop:
knott.alarm:
knott.alarm:knott.alarm:
knott.alarm:
D6060
D6060D6060
D6060
1s
1s1s
1s
off
offoff
off
en
g
lish
e
n
g
lishen
g
lish
e
n
g
lish
SETUP menue
E-LINK D 6060 • D 4060 19
Language
The language in the control box display can be adjusted.
German
English
French
Dependent on the configuration further languages can be
selected.
Machine type
The machine type can be adjusted:
D 4060
D 6060
Dependent on the configuration further models can be selected.
Pressure drop
After tying has been effected, the baling channel can
automatically be switched to pressure-off status for a short time
(0..5 s) to ensure that the finished knots are easily and correctly
withdrawn from the knotters during conveyance of the finished
bale. This function is primarily used:
when silage is processed.
if too little material is transported into the machine after the
finished bale (i.e. the finished bale is not conveyed
speedily).
The length of time for the pressure drop in the baling channel
can be set between 0 seconds and 5 seconds.
Knotter alarm
Any knotter alarm is optically indicated in the display, see
chapter "Knotter faults", page 15.
In addition, an audible knotter alarm can be activated:
Knotter alarm ON:
Any knotter alarm occurring is audibly indicated.
Knotter alarm OFF:
Any knotter alarm occurring is not audibly indicated.
SETUP menue
20 E-LINK D 6060 • D 4060
Beep
The beep indicates audibly that a key on the control box has
been pressed. The beep can be switched on or off and the
length of the beep can be varied (0..50 ms).
Worm monitor (D 4060 only)
When the control recognizes blocking of at least one of the two
worms (worms between rotor and compactor) the PU stop is
activated.
The PU stop will only be deactivated when the two worms
rotate again.
Worm monitoring becomes active only from a certain operating
speed: approx. 800 U/min.
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